Full-automatic torque sensor calibration device and calibration system

The fully automatic torque sensor calibration device utilizes a servo control system and mechanical transmission mechanism to achieve multi-point calibration of the torque sensor, solving the problems of low efficiency and limited calibration range in existing technologies, and improving calibration efficiency and applicability.

CN223691925UActive Publication Date: 2025-12-19AVIC SHAANXI DONGFANG AVIATION INSTR
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Patent Information

Application Number
CN202423313828.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-19
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing torque calibration equipment is limited by the number of weights and the loading method, resulting in low calibration efficiency and the ability to calibrate only specific torque values, which cannot meet diverse needs.

Method used

The fully automatic torque sensor calibration device utilizes a servo control system and mechanical transmission mechanism, combined with an adjustable reaction force device and acquisition system, to achieve fully automatic calibration of the torque sensor. This includes the design of components such as servo motors, lead screws, swing arms, reaction arms, and elastic wear-resistant rubber, enabling continuous variation of torque loading and multi-point calibration.

Benefits of technology

It improves the efficiency and range of torque sensor calibration, solves the problems of slow loading speed and limited calibration range, expands the applicability of standard torque wrenches, and realizes multi-point calibration of torque sensors.

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Abstract

The utility model discloses a full-automatic torque sensor calibration device and calibration system, and relates to the technical field of torque calibration, the full-automatic torque sensor calibration device comprises a mobile cabinet, an electric control system is installed in the mobile cabinet, a loading transmission system is installed in the mobile cabinet, the mobile cabinet is fixedly connected with the loading transmission system, and the electric control system is connected with the loading transmission system. The loading transmission system further comprises a mechanical transmission mechanism and an adjustable counterforce device, the mechanical transmission mechanism is provided with an acquisition system, and the standard torque wrench is utilized to realize full-automatic calibration of the torque sensor, so that the standard torque wrench not only can calibrate the torque wrench calibrating instrument, but also can calibrate the torque sensor, and the calibration accuracy of the torque sensor is improved. And the application range of the standard torque wrench is expanded.
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Description

TECHNICAL FIELD

[0001] The utility model relates to torque calibration technical field, specifically, relate to a full -automatic torque sensor calibration device and calibration system. BACKGROUND

[0002] Torque standard machine: utilize lever weight loading principle, be used to produce standard torque, to torque sensor or with torque sensor standard torque wrench etc. Product calibration equipment

[0003] Standard torque wrench: for producing standard torque, to the torque wrench of torque sensor calibration instrument calibration equipment.

[0004] In the patent name is a torque sensor calibration torque standard machine, the publication number is CN112985690A and the patent name is its self -calibration method and torque test method, the publication number is CN114264406A patent all proposed using torque standard (base) machine or loading device to detect sensor, but torque calibration machine mode is limited by the number of weights and loading mode, only can complete the calibration of specific torque value, and the loading speed is slow, lead to its efficiency is low, therefore, propose a full -automatic torque sensor calibration device and calibration system. SUMMARY

[0005] The utility model discloses a full -automatic torque sensor calibration device and calibration system to solve the problem in the above -mentioned background art.

[0006] To achieve the above object, the utility model provides the following technical scheme: a full -automatic torque sensor calibration device, including mobile type cabinet, the inside installation of mobile type cabinet has electric control system, the inside installation of mobile type cabinet has power supply module, the fixed connection of mobile type cabinet on loading transmission system, loading transmission system still includes mechanical transmission mechanism and adjustable counterforce device, and the acquisition system is installed on mechanical transmission mechanism;

[0007] Among them, mechanical transmission structure includes servo motor, the fixed connection of servo motor on mobile type cabinet, the fixed connection of bearing box on mobile type cabinet, the inside fixed connection of bearing box has sensor base through screw, the fixed connection of servo motor output shaft has lead screw, the inside rotation of lead screw remote servo motor is connected in sensor base, the outside movable connection of lead screw has swing bar through universal shaft, the outside of swing bar remote lead screw is connected in sensor base.

[0008] The adjustable counterforce device comprises two fixed seats, both of which are fixedly connected to the bearing box, two guide rods are fixedly connected to one side of the two fixed seats, a sliding block is slidably connected to the outer portion of the guide rod, two counterforce arms are fixedly connected to the sliding block, and the two counterforce arms are placed in a staggered manner.

[0009] The collection system comprises a measured torque sensor, which is movably connected to the sensor base, and a standard torque wrench is clamped to the measured torque sensor, and the end of the standard torque wrench away from the measured torque sensor is clamped between the two counterforce arms.

[0010] Preferably, the counterforce arm is rectangular, and a plurality of positioning grooves are formed in the outer portion of the rectangular counterforce arm, and the positioning grooves of the two rectangular counterforce arms are oppositely arranged at the opening positions.

[0011] Preferably, the positioning groove is integrally formed with an elastic wear-resistant rubber inside.

[0012] Preferably, the elastic wear-resistant rubber is fixedly connected with a triangular abutting plate on the side away from the positioning groove.

[0013] Preferably, the mobile cabinet is provided with a display interaction system, and the display interaction system comprises a touch display, the touch display is installed on the mobile cabinet by screws, a keyboard and a mouse are installed in the mobile cabinet, and a hand control box module is installed on the outside of the mobile cabinet.

[0014] Preferably, the electric control system comprises an industrial computer and a servo driver, both of which are installed in the mobile cabinet, and the industrial computer and the servo driver are electrically connected with the keyboard and mouse, the touch display, and the hand control box module, and the power supply module is electrically connected with the industrial computer, the servo driver, the keyboard and mouse, the touch display, and the hand control box module.

[0015] Preferably, a moving hole matched with the guide rod is formed in the outer portion of the sliding block, and the inner wall of the moving hole and the outer wall of the guide rod are both provided with rough surfaces.

[0016] Preferably, an storage cavity is formed in the elastic wear-resistant rubber, the storage cavity is filled with electrorheological fluid, the triangular abutting plate located in the positioning groove is divided into an upper connecting block and a lower connecting block, the material of the upper connecting block is an electromagnet, and the material of the lower connecting block is an iron adsorption block.

[0017] The utility model also provides a full -automatic torque sensor calibration system, include: industrial computer, level conversion module, power control module, touch display, keyboard mouse, adjustable counterforce device, standard torque wrench, servo driver, servo motor, mechanical transmission mechanism, abnormal protection device, measured torque sensor,

[0018] Among them, industrial computer and servo driver are used for the control and data processing of whole system, judge current calibration state, output servo motor control signal,

[0019] Among them, mechanical transmission mechanism and adjustable counterforce device are used for receiving the control signal of industrial computer and servo driver loading, transmit the output torque of servo motor to measured torque sensor, and make standard torque wrench calibrate,

[0020] Among them, standard torque wrench and abnormal protection device are used for detecting the actual torque value of measured torque sensor, and comparing with the output of measured torque sensor, obtain calibration result,

[0021] Among them, touch display, keyboard mouse and hand control box module are used for loading process display and signal man-machine interaction,

[0022] Among them, level conversion module and power control module are used for power supply to each component.

[0023] Preferably, the full scale of the detected torque sensor is divided into 20%, 40%, 60%, 80% and 100%.

[0024] Compared with the prior art, the utility model has the beneficial effects that:

[0025] In the utility model, the standard torque wrench is used to realize the full -automatic calibration of torque sensor, so that the standard torque wrench can not only calibrate torque wrench detector, but also calibrate torque sensor, and the application range of the standard torque wrench is expanded.

[0026] In the utility model, the servo control system is used to directly load the torque sensor, so that the problem of slow loading when calibrating the torque sensor by using torque standard machine is avoided, and the product calibration efficiency is improved.

[0027] In the utility model, the servo control system is used to directly load the torque sensor, and the torque loading process continuously changes, so that the torque calibration point can be changed arbitrarily, the problem that only specific torque value can be calibrated when calibrating the torque sensor by using torque standard machine is solved, and the calibration range is widened. BRIEF DESCRIPTION OF DRAWINGS

[0028] Figure 1 It is one of the three-dimensional structure schematic diagram of the utility model embodiment,

[0029] Figure 2 It is the second three-dimensional structure schematic view of the embodiment of the utility model;

[0030] Figure 3 It is the third three-dimensional structure schematic view of the embodiment of the utility model;

[0031] Figure 4 It is the structure schematic view of the screw rod and the swing rod of the embodiment of the utility model;

[0032] Figure 5 It is the front view structure schematic view of the embodiment of the utility model;

[0033] Figure 6 It is the structure schematic view of the square counterforce arm and the positioning groove of the embodiment of the utility model;

[0034] Figure 7 It is the structure schematic view of the triangular abutting plate of the embodiment of the utility model;

[0035] Figure 8 It is the composition schematic view of the full-automatic torque sensor calibration system of the embodiment of the utility model;

[0036] Figure 9 It is the system operation flow schematic view of the full-automatic torque sensor calibration system of the embodiment of the utility model;

[0037] Figure 10 It is the information judgment flow schematic view of the full-automatic torque sensor calibration system of the embodiment of the utility model;

[0038] Figure 11 It is the detection flow schematic view of the full-automatic torque sensor calibration system of the embodiment of the utility model.

[0039] In the drawing: 1, mobile cabinet; 2, electric control system; 201, industrial computer; 202, servo driver; 3, loading transmission system; 300, fixed seat; 301, guide rod; 302, sliding block; 303, counterforce arm; 304, positioning groove; 305, elastic wear-resistant rubber; 306, triangular abutting plate; 3001, swing rod; 3002, sensor base; 3003, screw rod; 3004, servo motor; 4, acquisition system; 401, standard torque wrench; 402, measured torque sensor; 501, keyboard and mouse; 502, touch display; 503, hand control box module. DETAILED DESCRIPTION

[0040] The technical scheme in the embodiment of the utility model will be clearly and completely described below with reference to the drawings in the embodiment of the utility model.

[0041] Embodiment one, as Figure 1As shown, the full-automatic torque sensor calibration device of the application comprises a mobile cabinet 1, an electric control system 2 is installed in the mobile cabinet 1, a power supply module 6 is installed in the mobile cabinet 1, a loading transmission system 3 is fixedly connected to the mobile cabinet 1, the loading transmission system 3 further comprises a mechanical transmission mechanism and an adjustable counterforce device, and an acquisition system 4 is installed on the mechanical transmission mechanism;

[0042] The mechanical transmission mechanism comprises a servo motor 3004, the servo motor 3004 is fixedly connected to the mobile cabinet 1, a bearing box is fixedly connected to the mobile cabinet 1, a sensor base 3002 is fixedly connected to the inside of the bearing box through screws, an output shaft of the servo motor 3004 is fixedly connected to a lead screw 3003, one end of the lead screw 3003 away from the servo motor 3004 is rotatably connected to the inside of the sensor base 3002, a swing rod 3001 is movably connected to the outside of the lead screw 3003 through a universal shaft, and one end of the swing rod 3001 away from the lead screw 3003 is sleeved with the outside of the sensor base 3002;

[0043] The adjustable counterforce device comprises two fixed seats 300, the two fixed seats 300 are fixedly connected to the bearing box, two guide rods 301 are fixedly connected to the adjacent sides of the two fixed seats 300, a sliding block 302 is slidably connected to the outside of the guide rod 301, two counterforce arms 303 are fixedly connected to the sliding block 302, and the two counterforce arms 303 are placed in a staggered manner;

[0044] The acquisition system 4 comprises a measured torque sensor 402, the measured torque sensor 402 is movably connected to the sensor base 3002, a standard torque wrench 401 is clamped to the measured torque sensor 402, and one end of the standard torque wrench 401 away from the measured torque sensor 402 is clamped between the two counterforce arms 303.

[0045] Specifically, the electric control system 2 comprises an industrial computer 201 and a servo driver 202, the industrial computer 201 and the servo driver 202 are installed in the inside of the mobile cabinet 1, the industrial computer 201 and the servo driver 202 are electrically connected with a keyboard and mouse 501, a touch display 502 and a hand control box module 503, the power supply module 6 is electrically connected with the industrial computer 201, the servo driver 202, the keyboard and mouse 501, the touch display 502 and the hand control box module 503, and the industrial computer 201, the servo driver 202, the keyboard and mouse 501, the touch display 502 and the hand control box module 503 are powered through the power supply module 6.

[0046] Specifically, during use, the measured torque sensor 402 is connected with the sensor base 3002, and the measured torque sensor 402 is fixed on the sensor base 3002, after the fixing is completed, the output end of the standard torque wrench 401 is inserted into the measured torque sensor 402, and the other end of the standard torque wrench 401 is clamped between the two counterforce arms 303, before the standard torque wrench 401 is clamped between the two counterforce arms 303, according to the length of the standard torque wrench 401, the worker can manually adjust the position of the sliding block 302 on the guide rod 301, when the sliding block 302 is adjusted to the appropriate position, the sliding block 302 drives the counterforce arm 303 to move to the specified position, so as to adapt to the placement of different lengths of the standard torque wrench 401, after the placement is completed, the power supply module 6 is started, and the whole system and the measured torque sensor 402 are normally operated. The clockwise loading direction of the measured torque sensor 402 is selected, so that the standard torque wrench 401 has a certain gap with the two counterforce arms 303, if the standard torque wrench 401 is forced, the electronic hand wheel on the hand control box module 503 is adjusted to ensure that the standard torque wrench 401 is not forced.

[0047] Specifically, the outer part of the sliding block 302 is provided with a moving hole matched with the guide rod 301, and the inner wall of the moving hole and the outer wall of the guide rod 301 are both provided with rough surfaces, through the arrangement of the rough surfaces, the friction between the sliding block 302 and the guide rod 301 can be increased during the sliding of the sliding block 302 on the guide rod 301, so as to avoid the random sliding of the sliding block 302 on the counterforce arm 303.

[0048] As shown in Figure 1 - Figure 3 As shown in the figure, the mobile cabinet 1 is provided with a display interaction system, the display interaction system comprises a touch display 502, the touch display 502 is installed on the mobile cabinet 1 through screws, the inside of the mobile cabinet 1 is provided with a keyboard and mouse 501, and the outside of the mobile cabinet 1 is provided with a hand control box module 503.

[0049] Specifically, during the torque calibration process, the torque information collected by the sensor base 3002 is displayed through the touch display 502, the system is interacted through the keyboard and mouse 501, and the starting and stopping of the servo motor 3004 and the speed are controlled through the hand control box module 503.

[0050] Specifically, during the detection process, after the standard torque wrench 401 is placed, the servo motor 3004 is started to drive the lead screw 3003 to rotate. The lead screw 3003 drives one end of the swing rod 3001 to translate on the lead screw 3003 during rotation. The swing rod 3001 twists the sensor base 3002 during translation, drives the sensor base 3002 and the measured torque sensor 402 to rotate to generate a certain torque, and collects torque information through the sensor base 3002 under the condition that the measured torque sensor 402 generates a certain torque. The torque data collector integrated in the sensor base 3002 collects the generated torque information. After the collection is completed, the servo motor 3004 is adjusted to continue rotating or pause to calibrate the measured torque sensor 402.

[0051] The technical solutions in the embodiments of the present application have at least the following technical effects or advantages: compared with the prior art, in the present application, the servo motor 3004 drives the lead screw 3003 to rotate, the swing rod 3001 twists the sensor base 3002 during rotation of the lead screw 3003, and the calibration of the measured torque sensor 402 or the standard torque wrench 401 can be displayed step by step during the twisting of the sensor base 3002. In the calibration process, the number of weights and the loading method are no longer limited, the loading speed is improved, and the calibration efficiency is improved.

[0052] Embodiment two, considering that the two rod-shaped counterforce arms 303 will move up and down between the two counterforce arms 303 due to the gradually increasing torsion of the standard torque wrench 401 during the limiting process of the standard torque wrench 401, which will cause instability, to solve the above technical problem, the technical solutions are as follows:

[0053] As shown in Figure 6 , the counterforce arm 303 is rectangular, and a plurality of positioning grooves 304 are formed on the outside of the counterforce arm 303 in the long direction. The positioning grooves 304 of the two rectangular counterforce arms 303 are oppositely arranged at the opening positions.

[0054] Specifically, during use, a plurality of positioning grooves 304 are formed on the outside of the two counterforce arms 303. The positioning grooves 304 can be used to clamp and limit the standard torque wrench 401. In the clamping and limiting process of the standard torque wrench 401, the standard torque wrench 401 can avoid the change of the stress direction due to the increase of the torsion, and the standard torque wrench 401 can avoid the shaking and instability between the two counterforce arms 303.

[0055] Further, the positioning groove 304 is integrally formed with a flexible wear-resistant rubber 305 inside.

[0056] Specifically, the elastic wear-resistant rubber 305 allows the larger standard torque wrench 401 to deform when it is inserted into the positioning groove 304, enabling the slightly larger standard torque wrench 401 to be smoothly inserted into the positioning groove 304. After being inserted into the positioning groove 304, the elastic wear-resistant rubber 305 can also increase the friction between the standard torque wrench 401 and the elastic wear-resistant rubber 305, further reducing the up-and-down wobbling of the standard torque wrench 401.

[0057] The technical solutions in the above embodiments of this application have at least the following technical effects or advantages: Compared with Embodiment 1, in this embodiment, the standard torque wrench 401 can be locked and limited by the square reaction arm 303 in conjunction with the externally opened positioning groove 304. During the locking and limiting process, the instability caused by the increased stress due to the standard torque wrench 401 being locked between the two reaction arms 303 is avoided.

[0058] Example 3

[0059] Considering that during use, because the elastic wear-resistant rubber 305 is soft, the increased torque during the engagement of the standard torque wrench 401 can cause displacement of the standard torque wrench 401, which further affects the torque correction, this application proposes the following technical solution to address the aforementioned technical problems:

[0060] like Figure 7 As shown, a triangular abutment plate 306 is fixedly connected to the side of the elastic wear-resistant rubber 305 away from the positioning groove 304.

[0061] Specifically, during use, when the standard torque wrench 401 is inserted into the positioning slot 304, the two triangular abutment plates 306 on the upper and lower sides will engage with the standard torque wrench 401. Because the triangular abutment plates 306 are triangular in shape and are inclined as a whole, after the side in contact with the standard torque wrench 401 abuts against the standard torque wrench 401, the obtuse angle end of the triangular abutment plate 306 away from the standard torque wrench 401 will be supported on the rigid part of the reaction arm 303, forming a lever. When the standard torque wrench 401 is subjected to force and moves to the left and right, the support point formed by the obtuse angle end will drive the other two ends of the triangular abutment plates 306 to further abut and limit the standard torque wrench 401, further reducing the phenomenon of movement of the standard torque wrench 401.

[0062] The technical solutions in the embodiments of the application have at least the following technical effects or advantages: compared with the second embodiment, in the embodiment, when the standard torque wrench 401 is clamped between the two triangular abutting plates 306, the two triangular abutting plates 306 form a support point with the counterforce arm 303, and further abut and limit the standard torque wrench 401 in the case that the standard torque wrench 401 moves under force, so that the phenomenon of excessive movement of the standard torque wrench 401 in the overall calibration process is avoided.

[0063] Embodiment four,

[0064] The utility model further provides a kind of full-automatic torque sensor calibration system, comprising: industrial computer 201, level conversion module, power control module, touch display 502, keyboard mouse 501, adjustable counterforce device, standard torque wrench 401, servo driver 202, servo motor 3004, mechanical transmission mechanism, abnormal protection device, measured torque sensor 402;

[0065] Wherein, industrial computer 201 and servo driver 202 are used for the control of entire system and the processing of data, judge current calibration state, output servo motor 3004 control signal;

[0066] Wherein, mechanical transmission mechanism and adjustable counterforce device are used for receiving the control signal loaded by industrial computer 201 and servo driver 202, the output torque of servo motor 3004 is transmitted to measured torque sensor 402, and standard torque wrench 401 is calibrated;

[0067] Wherein, standard torque wrench 401 and abnormal protection device are used for detecting actual torque value applied on measured torque sensor 402, and compared with the output of measured torque sensor 402, to obtain calibration result;

[0068] Wherein, touch display 502, keyboard mouse 501 and hand control box module 503 block are used for loading process display and signal man-machine interaction;

[0069] Wherein, level conversion module and power control module are used for power supply to each component.

[0070] Specifically, before calibration detection, the product model, product range, product number and accuracy grade of the standard torque wrench 401 are obtained, and after the calibration personnel confirm, the basic information of the detected torque instrument is added in the load setting control, including product name, product model, product number, submission unit, product range, product accuracy and calibration point number. After all the setting information is completed, the system automatically calculates the standard torque points that need to be calibrated according to the product range and the calibration point number, and displays them at the corresponding positions. After the calibration personnel confirm the standard torque points, the system completes the load preparation, selects the calibration direction, and clicks the start load button. Then, the system performs the pre-loading step according to the requirements of the JJG557-2011 Standard Torque Instrument Verification Regulation, automatically loads to the maximum range of the detected sensor and keeps for 30 seconds. After the time arrives, the system automatically unloads until the standard torque wrench 401 is not stressed, indicating that the unloading is completed. After waiting for 30 seconds, the pre-loading operation is continued, and the three-cycle loading process is completed.

[0071] Further, after starting the step of step-by-step calibration of the measured torque sensor 402, the system loads according to the first calculated standard torque point. The servo system loads the measured torque sensor 402 according to the pre-set loading curve, ensuring that the detected measured torque sensor 402 is loaded to the standard torque point without impact. When the standard torque value changes by less than ±0.03% within 10 seconds, it is considered to have reached the standard torque value. At this time, the system emits a "drip-drip" sound and pops up the first measured torque input dialog box. At this time, the measured torque sensor 402 torque value is filled in, and the completion is clicked to enter the second standard torque point calibration. The calibration process is the same as the first standard torque point calibration, and the calibration of the maximum range standard point is completed. After the calibration is completed, the system automatically unloads to zero and keeps for 30 seconds. Then, the system emits a "drip-drip" sound and pops up a zero return torque input dialog box. After the calibration personnel input the measured torque sensor 402 zero torque value, the system completes the first calibration process and starts the second calibration.

[0072] Further, the system repeats the calibration process twice to complete the second and third calibrations. After the three calibrations are completed, the system automatically calculates the detected value of the current calibration direction, and the calculation result includes the zero return error, repeatability and relative error. Clicking the save button can save the current direction record.

[0073] Further, after completion, another calibration direction is selected, the system is automatically reset to the current parameters, and a standard torque calibration point is generated, the calibration process is consistent with the first calibration direction process, after calibration is completed in both directions, the system automatically stores and generates a detection report. The calibration personnel can view the detection data and calibration report of the detected torque sensor in the search interface. The search interface reserves a query condition box, and the condition query can be performed according to date, number, model and the like. The search interface reserves a delete control, the data to be deleted is selected, and the corresponding record can be deleted by clicking delete.

[0074] The preferred embodiments of the utility model are merely used for limiting the utility model, and the utility model can be changed and varied for those skilled in the art. Any modification, equivalent replacement, improvement and the like within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A fully automatic torque sensor calibration device comprising a mobile cabinet (1), inside which an electric control system (2) is installed, inside which a power supply module (6) is installed, characterized in that: The movable cabinet (1) is fixedly connected with a loading transmission system (3), the loading transmission system (3) further comprises a mechanical transmission mechanism and an adjustable counterforce device, and a collection system (4) is installed on the mechanical transmission mechanism; The mechanical transmission mechanism comprises a servo motor (3004), the servo motor (3004) is fixedly connected to the movable cabinet (1), a bearing box is fixedly connected to the movable cabinet (1), a sensor base (3002) is fixedly connected to the inside of the bearing box through screws, the output shaft of the servo motor (3004) is fixedly connected with a lead screw (3003), one end of the lead screw (3003) away from the servo motor (3004) is rotatably connected to the inside of the sensor base (3002), a swing rod (3001) is movably connected to the outside of the lead screw (3003) through a universal shaft, and one end of the swing rod (3001) away from the lead screw (3003) is sleeved to the outside of the sensor base (3002); The adjustable counterforce device comprises two fixed seats (300), the two fixed seats (300) are fixedly connected to the bearing box, two guide rods (301) are fixedly connected to the side adjacent to the two fixed seats (300), a sliding block (302) is slidably connected to the outside of the guide rod (301), two counterforce arms (303) are fixedly connected to the sliding block (302), and the two counterforce arms (303) are placed in a staggered manner. The collection system (4) comprises a measured torque sensor (402), the measured torque sensor (402) is movably connected to the sensor base (3002), a standard torque wrench (401) is clamped to the measured torque sensor (402), and one end of the standard torque wrench (401) away from the measured torque sensor (402) is clamped between the two counterforce arms (303).

2. The fully automatic torque sensor calibration device according to claim 1, characterized in that The counterforce arms (303) are rectangular, a plurality of positioning grooves (304) are formed in the long direction of the counterforce arms (303), and the positioning grooves (304) of the two rectangular counterforce arms (303) are oppositely arranged.

3. A fully automatic torque sensor calibration device according to claim 2, characterized in that: The inside of the positioning groove (304) is integrally formed with an elastic wear-resistant rubber (305).

4. The fully automatic torque sensor calibration device according to claim 3, characterized in that The elastic wear-resistant rubber (305) is fixedly connected with a triangular abutting plate (306) on the side away from the positioning groove (304).

5. A fully automatic torque sensor calibration device according to claim 4, characterized in that: A display interaction system is installed on the movable cabinet (1), the display interaction system comprises a touch display (502), the touch display (502) is installed on the movable cabinet (1) through screws, a keyboard and mouse (501) is installed in the movable cabinet (1), and a hand control box module (503) is installed on the outside of the movable cabinet (1).

6. A fully automatic torque sensor calibration device according to claim 5, characterized in that: The electric control system (2) includes an industrial computer (201) and a servo driver (202), the industrial computer (201) and the servo driver (202) are installed in the interior of the mobile cabinet (1), the industrial computer (201) and the servo driver (202) are electrically connected with the keyboard mouse (501), the touch display (502) and the hand control box module (503), and the power supply module (6) is electrically connected with the industrial computer (201), the servo driver (202), the keyboard mouse (501), the touch display (502) and the hand control box module (503).

7. The fully automatic torque sensor calibration device of claim 1, wherein: The outer portion of the sliding block (302) is provided with a moving hole matched with the guide rod (301), and the inner wall of the moving hole and the outer wall of the guide rod (301) are both provided with rough surfaces.

8. The fully automatic torque sensor calibration device of claim 3, wherein: The elastic wear-resistant rubber (305) is internally provided with a storage cavity filled with electrorheological fluid, and the triangular abutting plate (306) located in the positioning groove (304) is divided into an upper connecting block and a lower connecting block, the upper connecting block is made of an electromagnet, and the lower connecting block is made of an iron adsorption block.

9. A fully automatic torque sensor calibration system employing a fully automatic torque sensor calibration device as claimed in any one of claims 1 to 8, characterized in that It comprises: an industrial computer (201), a level conversion module, a power control module, a touch display (502), a keyboard mouse (501), an adjustable counterforce device, a standard torque wrench (401), a servo driver (202), a servo motor (3004), a mechanical transmission mechanism, an abnormal protection device and a measured torque sensor (402); The industrial computer (201) and the servo driver (202) are used for controlling the whole system and processing data, judging the current calibration state and outputting a servo motor (3004) control signal. The mechanical transmission mechanism and the adjustable counterforce device are used for receiving the control signal loaded by the industrial computer (201) and the servo driver (202), transmitting the output torque of the servo motor (3004) to the measured torque sensor (402) and making the standard torque wrench (401) calibrate; The standard torque wrench (401) and the abnormal protection device are used for detecting the actual torque value applied to the measured torque sensor (402) and comparing it with the output of the measured torque sensor (402) to obtain a calibration result. The touch display (502), the keyboard mouse (501) and the hand control box module (503) are used for loading process display and signal human-computer interaction. The level conversion module and the power control module are used for supplying power to each component.

10. The fully automatic torque sensor calibration system of claim 9, wherein: The full-scale of the measured torque sensor is divided into 20%, 40%, 60%, 80% and 100%.

Citation Information

Patent Citations

  • Torque standard machine for calibrating torque sensor

    CN112985690A

  • Self-calibration couple type torque standard machine, self-calibration method thereof and torque testing method

    CN114264406A