Electrolysis module batch air tightness testing device
By designing a batch airtightness testing device for electrolytic modules, and utilizing the sealed connection between the test base and connectors and the electrolytic modules, multiple modules can be tested simultaneously. This solves the problem of low airtightness testing efficiency of electrolytic modules in the existing technology, and improves testing efficiency and the ability to identify unqualified products.
Patent Information
- Application Number
- CN202520041913.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-08
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-01-08
AI Technical Summary
Existing technologies cannot efficiently perform batch airtightness testing of electrolytic modules, resulting in low testing efficiency and difficulty in meeting the needs of mass production.
A batch air tightness testing device for electrolysis modules was designed, including a test base and connectors. The device is sealed to the water inlet and outlet of the electrolysis module through an air inlet, a first air outlet and a second air outlet. Test gas is provided by an external gas source, enabling simultaneous testing of multiple electrolysis modules. The air tightness is determined by observing the generation of bubbles.
It enables batch testing of the airtightness of electrolytic modules, improves testing efficiency, and can quickly identify defective products, meeting the needs of mass production.
Smart Images

Figure CN223691961U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electrolytic module test technical field especially relates to a kind of electrolytic module batch air tightness testing device. BACKGROUND
[0002] With the increasing attention of people to water health, electrolytic module is widely used in dishwasher, floor washing machine, washing machine and other various washing equipment due to its good water treatment performance. The electrolytic module generally includes: a sealed shell, the sealed shell is provided with water inlet and water outlet; an electrolytic unit, the electrolytic unit includes cathode electrolytic plate and anode electrolytic plate; water enters the sealed shell from the water inlet, and is electrolyzed by cathode electrolytic plate and anode electrolytic plate after power supply, and then flows out from the water outlet to supply the required place.
[0003] In order to ensure the safety of electrolytic module, the sealed shell needs to have good air tightness to ensure that the hydrogen and other gases generated during electrolysis process do not leak, so the assembled electrolytic module needs to be tested for air tightness. The current testing method is: connecting the water inlet and water outlet of the electrolytic module with the gas pipe, supplying the gas with a certain pressure into the sealed shell by the gas supply equipment, placing the electrolytic module in the water tank after pressure maintaining, and observing whether bubbles appear after a period of time. When bubbles appear, it means that the air tightness of the sealed shell is unqualified. However, the above testing method can only test single product one by one, and the testing efficiency is low, which is difficult to meet the demand of large batch testing. UTILITY MODEL CONTENTS
[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the utility model is to provide a kind of electrolytic module batch air tightness testing device, with the advantage of effectively improving testing efficiency.
[0005] To achieve the above-mentioned purpose and other related purposes, the utility model provides the following technical scheme:
[0006] A kind of electrolytic module batch air tightness testing device, comprising:
[0007] Test base, the test base is equipped with a plurality of test gas ports, the test gas port includes: gas inlet, first gas outlet and second gas outlet, each gas inlet is connected to each other and connected with external gas source to supply test gas with a certain gas pressure;
[0008] A plurality of sealed connectors are connected to the test base and correspondingly arranged with each first gas outlet and second gas outlet, the connector is provided with a first quick connector corresponding to the first gas outlet and a second quick connector corresponding to the second gas outlet, and the first quick connector and the second quick connector are respectively sealed and inserted with the water inlet and the water outlet of the electrolytic module to be tested.
[0009] The technical scheme is realized, and when testing, the to-be-tested electrolysis modules are plugged on the respective connectors, the water inlet and the water outlet of the electrolysis modules are respectively sealed and plugged with the first quick connector and the second quick connector, at this time, the test gas is introduced into the electrolysis modules through the first quick connector and the second quick connector, after installation, the airtightness testing device is connected with the respective to-be-tested electrolysis modules and is immersed in a water tank, the test gas with a predetermined pressure is supplied from the gas inlet by an external gas source and is kept for a certain time length, whether bubbles are generated is observed, whether the airtightness of the electrolysis modules meets the requirements is judged, and which electrolysis module does not meet the requirements can be judged according to the position of the generated bubbles, thereby batch airtightness testing of the electrolysis modules is realized at one time, and the testing efficiency is effectively improved.
[0010] In an embodiment of the utility model, each gas inlet is connected with a gas inlet connector, adjacent gas inlet connectors are connected with each other through a communication pipe, and the outermost gas inlet connector is connected with an external gas source through a gas supply pipe.
[0011] The technical scheme is realized, and the mutual connection of the respective gas inlets is facilitated.
[0012] In an embodiment of the utility model, a connecting lug is further arranged outside the connector, and a fastener is screwed on the connecting lug and connected with the testing base.
[0013] The technical scheme is realized, the connecting lug is convenient for being tightly connected with the testing base, and the first gas outlet is sealed and connected with the first quick connector, and the second gas outlet is sealed and connected with the second quick connector.
[0014] In an embodiment of the utility model, a sealing ring is arranged between the first quick connector and the testing base and between the second quick connector and the testing base.
[0015] The technical scheme is realized, and the sealing property of the two is further improved.
[0016] In an embodiment of the utility model, a plurality of limiting steps are arranged outside the first quick connector and the second quick connector, a connector hole matched with the first quick connector and the second quick connector is arranged on the connector, the first quick connector and the second quick connector are plugged in the connector hole and are detachably connected with the connector.
[0017] The technical scheme is realized, and the positioning and installation of the first quick connector, the second quick connector and the connector are realized.
[0018] In an embodiment of the utility model, the connector is integrally formed by a 3D printing mode.
[0019] The technical scheme is realized, and rapid forming is facilitated.
[0020] The utility model discloses have the following beneficial effects as mentioned above:
[0021] The utility model discloses a batch air tightness testing device of electrolytic module is provided, include: test base, be equipped with a plurality of test gas orifice on the test base, the test gas orifice includes: air inlet, first air outlet and second air outlet, each air inlet is connected with each other and is connected with external gas source to supply into the test gas of specific gas pressure size, first air outlet and second air outlet, a plurality of sealed connection in test base and with each air outlet one -to -one setting's connector, be equipped with with first quick connector corresponding first air outlet and with second quick connector corresponding second air outlet in the connector, first quick connector and second quick connector are sealed and are inserted respectively with the water inlet and the water outlet of the electrolytic module to be measured, when testing, the electrolytic module to be measured is inserted on each connector, and the water inlet and the water outlet of electrolytic module form sealed insertion with first quick connector and second quick connector respectively, when, the test gas is introduced into electrolytic module through first quick connector and second quick connector, after installation, the air tightness testing device is connected with each electrolytic module to be measured and is immersed in a water tank, the test gas of predetermined pressure is supplied through external gas source by air inlet and keeps certain time length, whether the bubble is produced is observed, whether the air tightness of electrolytic module meets the requirement can be judged, also can judge which electrolytic module does not meet the requirement through the position of bubble production, thereby realizes batch electrolytic module air tightness testing of one -time, effectively improves the test efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0022] Figure 1 The structure of the utility model embodiment is shown.
[0023] Element number explanation
[0024] 10, test base, 11, air inlet, 12, first air outlet, 13, second air outlet, 20, connector, 21, first quick connector, 22, second quick connector, 23, connecting lug, 24, fastener, 30, air inlet connector, 40, electrolytic module. DETAILED DESCRIPTION
[0025] The technical scheme in the utility model embodiments will be described clearly and completely below in conjunction with the drawings of the utility model embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0026] Please refer to Figure 1The utility model embodiment provides a kind of electrolytic module 40 batched air tightness testing device, comprising: test base 10, test base 10 is equipped with several test gas ports, test gas port includes: air inlet 11, first air outlet 12 and second air outlet 13, each air inlet 11 is interconnected and is connected with external gas source to supply into the test gas of specific gas pressure size;Multiple sealing is connected to test base 10 and is set up with each first air outlet 12 and second air outlet 13 one-to-one of plug-in 20, plug-in 20 is equipped with with first air outlet 12 corresponding first quick connector 21 and with second air outlet 13 corresponding second quick connector 22, first quick connector 21 and second quick connector 22 are respectively sealed and inserted with the water inlet and water outlet of electrolytic module 40 to be measured.
[0027] Specifically, the air inlet 11, the first air outlet 12 and the second air outlet 13 of each group of test gas ports are interconnected, while adjacent test gas ports are isolated from each other, and each air inlet 11 is connected with an air inlet connector 30. Adjacent air inlet connectors 30 are connected to each other through a communication pipe. The outermost air inlet connector 30 is connected to the external gas source through a gas supply pipe. The air inlet connector 30 can be a tee joint, for example. It can be understood that the last air inlet connector 30 away from the external gas source only needs to be connected to the adjacent air inlet connector 30 on one side, so a two-way joint is used to facilitate the interconnection of each air inlet 11.
[0028] The plug-in 20 is provided with a connecting lug 23. The connecting lug 23 is provided with a fastener 24 screwed to the test base 10. The fastener 24 can be a screw, for example. Preferably, the plug-in 20 is integrally formed by 3D printing to facilitate rapid prototyping. The connecting lug 23 facilitates tight connection with the test base 10 and achieves sealed connection of the first air outlet 12 with the first quick connector 21 and the second air outlet 13 with the second quick connector 22. In some embodiments, a sealing ring can also be provided between the first quick connector 21 and the second quick connector 22 and the test base 10 to further improve the sealing performance of the two.
[0029] Meanwhile, a plurality of limiting steps are provided on the first quick connector 21 and the second quick connector 22. The plug-in 20 is provided with plug-in holes compatible with the first quick connector 21 and the second quick connector 22. The first quick connector 21 and the second quick connector 22 are inserted into the plug-in holes and detachably connected to the plug-in 20, thereby achieving positioning and installation of the first quick connector 21, the second quick connector 22 and the plug-in 20. It can be understood that the limiting steps can be horizontal step surfaces or inclined surfaces.
[0030] When testing, the electrolysis module 40 to be tested is plugged on each connector 20, so that the water inlet and outlet of the electrolysis module 40 are sealedly plugged on the first and second quick connectors 21 and 22, respectively. At this time, the test gas is introduced into the electrolysis module 40 through the first and second quick connectors 21 and 22. After installation, the airtightness testing device is connected to each electrolysis module 40 to be tested and is immersed in a water tank. The test gas at a predetermined pressure is supplied from the gas inlet 11 by an external gas source and is maintained for a certain period of time. Whether bubbles are generated is observed, so that whether the airtightness of the electrolysis module 40 meets the requirements is judged. The position where bubbles are generated can be used to determine which electrolysis module 40 does not meet the requirements. Thus, batch airtightness testing of the electrolysis module 40 is realized at one time, and the testing efficiency is effectively improved.
[0031] In one specific example, two testing modes are provided. In the first mode, the external gas source supplies the test gas at a constant pressure of 100 KPA, and the pressure is maintained for 5 seconds. During the pressure maintaining process, whether bubbles are generated is observed. In the second mode, the external gas source supplies the test gas at a constant pressure of 300 KPA, and the pressure is maintained for 60 seconds. During the pressure maintaining process, whether bubbles are generated is observed.
[0032] The above embodiments only express several embodiments of the utility model, and the description is more specific and detailed, but it cannot be understood as a limitation on the scope of the utility model patent. It should be noted that, for ordinary skilled persons in the art, without departing from the concept of the utility model, a number of modifications and improvements can be made, which are equivalent modifications and evolutions of the above embodiments according to the essential technical of the utility model, and these all belong to the protection scope of the utility model.
Claims
1. An electrolytic module batch air tightness testing device, characterized in that, The utility model relates to a test base for electrolytic module, comprising: a test base, a plurality of test gas ports are arranged on the test base, the test gas ports include: gas inlet, first gas outlet and second gas outlet, each gas inlet is communicated with each other and is connected with external gas source to supply test gas with specific gas pressure size; a plurality of connectors are sealedly connected to the test base and are arranged one by one with each first gas outlet and second gas outlet, the connector is provided with a first quick connector corresponding to the first gas outlet and a second quick connector corresponding to the second gas outlet, and the first quick connector and the second quick connector are respectively sealedly connected with the water inlet and the water outlet of the electrolytic module to be tested.
2. The electrolytic module batch air tightness testing device according to claim 1, wherein, Each gas inlet is connected with a gas inlet connector, adjacent gas inlet connectors are connected with each other through a communication pipe, and an outermost gas inlet connector is connected with an external gas source through a gas supply pipe.
3. The batch electrolysis module hermeticity testing device according to claim 1 or 2, wherein, The connector is further provided with a connecting lug, and a fastener is screwed on the connecting lug and connected to the test base.
4. The electrolytic module batch air tightness testing device according to claim 3, characterized in that, The first quick connector and the second quick connector are provided with a sealing ring between the test base.
5. The electrolytic module batch air tightness testing device according to claim 1, wherein, The first quick connector and the second quick connector are provided with a plurality of limiting steps, the connector is provided with a connector hole matched with the first quick connector and the second quick connector, the first quick connector and the second quick connector are inserted into the connector hole and detachably connected with the connector.
6. The electrolytic module batch air tightness testing device according to claim 1, wherein, The connector is integrally formed by 3D printing.