Detection tool for metal fitting production

By using a smoke generator and an air pump to produce smoke in the testing device, the problems of low testing efficiency and poor accuracy in the existing technology are solved, and rapid and accurate testing of the sealing performance of metal parts is achieved.

CN223691966UActive Publication Date: 2025-12-19QINGDAO XINGHEXING PRECISION IND CO LTD
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Patent Information

Application Number
CN202520036132.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-12-19
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Existing workpiece sealing testing devices are not easy to detect gas release in the event of a minor leak, resulting in low testing efficiency and poor accuracy. They are also susceptible to human error and cannot quickly and accurately test the sealing performance of metal parts.

Method used

A smoke generator produces smoke, which follows the gas into the inner cavity of the metal fittings. When a leak occurs, it leaks out from the leak point. The color of the smoke indicates the leak, and a combination of an air pump and an exhaust nozzle enables rapid detection.

Benefits of technology

It improves the efficiency and accuracy of metal fitting sealing tests, reduces human error, and enables timely detection of minor leaks.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223691966U_ABST
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Abstract

The utility model belongs to the technical field of workpiece detection, and particularly relates to a detection tool for metal fitting production, which comprises a machine body and a top plate, the top plate is movably arranged at the top of the machine body, a top hydraulic rod is mounted on the upper surface of the top plate, and a piston rod of the top hydraulic rod penetrates through the cavity wall of the top plate. A lifting plate is connected to the end of a piston rod of the top hydraulic rod, an exhaust nozzle is slidably arranged on the lower surface of the lifting plate, an air pump is installed on the top surface of the top plate, the exhaust end of the air pump is connected with a smoke generator, clamping air cylinders are installed at the two ends of the upper surface of the machine body, and clamping bases are connected to the ends of piston rods of the clamping air cylinders. Smoke can be generated through the smoke generator, the smoke enters the inner cavity of the metal fitting along with gas exhausted by the gas pump, when the metal fitting leaks, the smoke can leak from the leakage position of the metal fitting, the smoke can be set in color, the smoke can be generated in time when leakage occurs, and therefore the detection efficiency of the sealing performance of the metal fitting can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to work piece detection technical field, concretely is a kind of detection tool for metal fitting production. BACKGROUND

[0002] In the production process of various workpieces, the sealing of the workpiece often needs to be tested to ensure that the workpiece has good sealing. The conventional sealing test method mostly uses air blowing to the workpiece, and detects the liquid level drop speed in the pipe by using the capillary effect of the capillary tube to obtain the sealing grade of the workpiece.

[0003] The present invention with publication number CN209727386U discloses a workpiece sealing detection device. The liquid level adjusting mechanism cooperates with the detection mechanism to realize automatic switching between the three stations of plugging, air blowing and air suction. When the liquid level in the pipeline does not rise to the camera surface or there are bubbles in the liquid, the liquid level in the pipeline is automatically adjusted. This not only improves the working efficiency of the device and reduces the labor cost, but also avoids human error, realizes more accurate detection, and solves the problem that when the sealing of the measured workpiece is poor, a large amount of gas passes through the capillary tube, the wet pipe wall becomes relatively dry, the inner wall resistance of the capillary tube increases, the surface tension of the rising liquid level reaches the equilibrium state at a low position, and the liquid level in the capillary tube cannot return to the original position at the end of the test, which is lower than the camera capture range, resulting in that the test cannot be performed again, and manual intervention is required to adjust the liquid level height to a position above the camera surface. This adjustment time seriously affects the test efficiency, and causes high cost, poor precision or human error.

[0004] The existing workpiece sealing detection device needs to inject gas into the detection workpiece during use. When the workpiece has a small leakage, the released gas is less, which makes it difficult to be found, and the rapid detection of the sealing of the metal fitting cannot be realized. To solve the above problems, a detection tool for metal fitting production is proposed in the present application. UTILITY MODEL CONTENTS

[0005] (I) UTILITY MODEL OBJECTIVE

[0006] To solve the technical problems in the background art, the utility model proposes a detection tool for metal fitting production. The smoke generator can generate smoke, which enters the inner cavity of the metal fitting along with the gas discharged by the air pump. When the metal fitting leaks, smoke can leak out from the leakage of the metal fitting. The smoke can be colored, and smoke can be generated in time when leakage occurs, so as to improve the detection efficiency of the sealing of the metal fitting, and solve the problems raised in the background art.

[0007] (II) TECHNICAL SCHEME

[0008] To solve the above technical problems, the utility model provides a detection tool for metal fitting production, including machine body and roof, the roof moves in the machine body top, the roof upper surface installs top hydraulic rod, the piston rod of top hydraulic rod penetrates the cavity wall of roof, and the piston rod end of top hydraulic rod is connected with lift plate, the lift plate lower surface is equipped with exhaust nozzle, the roof top surface installs air pump, the exhaust end of air pump is connected with smoke generator,

[0009] The both ends of the upper surface of the machine body are provided with clamping cylinders, and the piston rod ends of the clamping cylinders are connected with clamping seats.

[0010] Preferably, the exhaust end of the smoke generator is connected with a telescopic connecting pipe, and the end of the telescopic connecting pipe is connected with the exhaust nozzle.

[0011] Preferably, a sealing ring is sleeved on the exhaust nozzle, and the exhaust nozzle is inserted into the air inlet of the metal fitting.

[0012] Preferably, an adjusting groove is formed in the lower surface of the lift plate, the exhaust nozzle is fixed on an adjusting seat, and the exhaust nozzle is slidably connected with the adjusting groove through the adjusting seat.

[0013] Preferably, a guide seat is integrally formed at the bottom of the clamping seat, a guide groove is formed on the upper surface of the machine body corresponding to the position of the guide seat, and the bottom of the clamping seat is slidably connected with the guide groove through the guide seat.

[0014] Preferably, an insertion hole is formed at each corner of the upper surface of the machine body, a support rod is movably inserted into the inner cavity of each insertion hole, and the top of the support rod is connected with the roof.

[0015] Preferably, a locking screw is threadedly connected to the position of the machine body sidewall corresponding to the insertion hole, and the locking screw abuts against the surface of the support rod.

[0016] The above technical solution of the utility model has the following beneficial technical effects:

[0017] 1. In the utility model, the top hydraulic rod pushes down the lift plate, the exhaust nozzle can be inserted into the air inlet of the metal fitting, the sealing ring can seal the connection between the metal fitting and the exhaust nozzle, the air pump and the exhaust nozzle can inject air into the inner cavity of the metal fitting, the smoke generator can generate smoke, the smoke enters the inner cavity of the metal fitting along with the gas discharged by the air pump, when the metal fitting leaks, the smoke can leak out from the leakage of the metal fitting, the smoke can be colored, and when leakage occurs, smoke can be generated in time, thereby improving the detection efficiency of the sealing performance of the metal fitting.

[0018] 2. The utility model, the top plate bottom is inserted with the support rod and the plug -in hole, can be locked to the top plate through the locking screw rod after adjusting, can conveniently make the exhaust nozzle close to the metal accessory in the detection process through the height adjustment of the top plate, can reduce the top hydraulic rod to push the exhaust nozzle's falling distance, makes the exhaust nozzle can be quickly inserted with the metal accessory when detecting. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is whole structure schematic diagram of the utility model a kind of detection tool for metal accessory production;

[0020] Figure 2 It is sectional structure schematic diagram of the utility model a kind of detection tool for metal accessory production;

[0021] Figure 3 It is exhaust nozzle adjusting structure schematic diagram of the utility model a kind of detection tool for metal accessory production;

[0022] Figure 4 It is clamping seat structure schematic diagram of the utility model a kind of detection tool for metal accessory production.

[0023] Reference signs:

[0024] 1, machine body;2, top plate;3, top hydraulic rod;4, lifting plate;5, exhaust nozzle;6, sealing ring;7, telescopic connecting pipe;8, smoke generator;9, air pump;10, adjusting groove;11, adjusting seat;12, clamping cylinder;13, clamping seat;14, guide groove;15, guide seat;16, plug-in hole;17, support rod;18, locking screw rod. DETAILED DESCRIPTION

[0025] To make the purpose, technical scheme and advantage of the utility model more clear and obvious, the utility model is further explained in detail below in combination with specific implementation manners and referring to drawings. It should be understood that these descriptions are only exemplary, and not to limit the scope of the utility model. In addition, in the following description, the description of known structure and technology is omitted to avoid unnecessary confusion of the concept of the utility model.

[0026] As Figures 1-4 shown, the utility model proposes a kind of detection tool for metal accessory production, including machine body 1 and top plate 2, the top plate 2 is movably arranged in machine body 1 top, top plate 2 upper surface is installed with top hydraulic rod 3, the piston rod of top hydraulic rod 3 penetrates top plate 2 cavity wall, and the piston rod end of top hydraulic rod 3 is connected with lifting plate 4, the lifting plate 4 lower surface is slidably equipped with exhaust nozzle 5, the top plate 2 top surface is installed with air pump 9, the exhaust end of air pump 9 is connected with smoke generator 8, the exhaust end of smoke generator 8 is connected with telescopic connecting pipe 7, and telescopic connecting pipe 7 end is connected with exhaust nozzle 5.

[0027] The body 1 upper surface both ends are equipped with clamping cylinder 12, the piston rod end of clamping cylinder 12 is connected with clamping seat 13.

[0028] It should be noted that the top hydraulic rod 3 pushes the lifting plate 4 to descend, the exhaust nozzle 5 can be inserted into the air inlet of the metal fitting, the sealing ring 6 can seal the connection between the metal fitting and the exhaust nozzle 5, the air pump 9 matched with the exhaust nozzle 5 can inject air into the cavity of the metal fitting, the smoke generator 8 can generate smoke, the smoke follows the gas discharged by the air pump 9 into the cavity of the metal fitting, when the metal fitting leaks, the smoke can leak from the leakage of the metal fitting, the smoke can be set to color, and the smoke can be generated in time when leakage occurs, so that the detection efficiency of the sealing performance of the metal fitting can be improved.

[0029] In the embodiment, as shown in Figure 1 The sealing ring 6 is sleeved on the exhaust nozzle 5, and the exhaust nozzle 5 is inserted into the air inlet of the metal fitting.

[0030] It should be noted that the sealing ring 6 can seal the connection between the metal fitting and the exhaust nozzle 5.

[0031] In the embodiment, as shown in Figure 3 The lower surface of the lifting plate 4 is provided with an adjusting groove 10, the exhaust nozzle 5 is fixed on the adjusting seat 11, and the exhaust nozzle 5 is slidably connected with the adjusting groove 10 through the adjusting seat 11.

[0032] It should be noted that the exhaust nozzle 5 is slidably connected with the adjusting groove 10 through the adjusting seat 11, and the position of the exhaust nozzle 5 can be adjusted through the cooperation of the adjusting seat 11 and the adjusting groove 10, so that the sealing performance detection of different models of metal fittings can be met in use.

[0033] In the embodiment, as shown in Figure 4 The bottom of the clamping seat 13 is integrally formed with a guide seat 15, the upper surface of the body 1 is provided with a guide groove 14 corresponding to the position of the guide seat 15, and the bottom of the clamping seat 13 is slidably connected with the guide groove 14 through the guide seat 15.

[0034] It should be noted that the guide seat 15 and the guide groove 14 can guide the movement of the clamping seat 13.

[0035] In the embodiment, as shown in Figure 4 The upper surface of the body 1 is provided with a plug-in hole 16 at the corner, a supporting rod 17 is movably inserted into the inner cavity of the plug-in hole 16, the top of the supporting rod 17 is connected with the top plate 2, a locking screw rod 18 is threadedly connected with the position corresponding to the plug-in hole 16 on the side wall of the body 1, and the locking screw rod 18 abuts against the surface of the supporting rod 17.

[0036] Need to explain, the top plate 2 bottom is inserted with the plug-in hole 16 through the support rod 17, and can be locked through the locking screw rod 18 after adjustment, the height of the top plate 2 can be adjusted, the exhaust nozzle 5 can be close to the metal fittings in the detection process, the top hydraulic rod 3 can reduce the descending distance of the exhaust nozzle 5, and the exhaust nozzle 5 can be quickly inserted into the metal fittings during detection.

[0037] The working principle and use process of the utility model: metal fittings are placed on the upper surface of the machine body 1, two groups of clamping seats 13 are pushed close to each other by controlling the clamping cylinder 12, the metal fittings can be clamped and fixed through the clamping seat 13, the top hydraulic rod 3 pushes the lifting plate 4 to descend, the exhaust nozzle 5 can be inserted into the air inlet of the metal fittings, the metal fittings and the exhaust nozzle 5 can be sealed through the sealing ring 6, the air pump 9 and the exhaust nozzle 5 can inject air into the inner cavity of the metal fittings, the smoke generator 8 can generate smoke, the smoke enters the inner cavity of the metal fittings along with the gas discharged by the air pump 9, when the metal fittings leak, the smoke can leak from the leakage of the metal fittings, the smoke can be set to color, and the smoke can be generated in time when leakage occurs, so that the detection efficiency of the sealing performance of the metal fittings can be improved, the bottom of the top plate 2 is inserted with the plug-in hole 16 through the support rod 17, and the top plate 2 can be locked through the locking screw rod 18 after adjustment, the height of the top plate 2 can be adjusted, the exhaust nozzle 5 can be close to the metal fittings in the detection process, the top hydraulic rod 3 can reduce the descending distance of the exhaust nozzle 5, and the exhaust nozzle 5 can be quickly inserted into the metal fittings during detection, the exhaust nozzle 5 is connected with the adjusting groove 10 through the adjusting seat 11, the position of the exhaust nozzle 5 can be adjusted through the cooperation of the adjusting seat 11 and the adjusting groove 10, so that the sealing performance of different types of metal fittings can be detected in the use process.

[0038] It should be understood that the above specific embodiments of the utility model are only used for example or explanation of the principle of the utility model, and do not constitute the limitation of the utility model. Therefore, any modification, equivalent replacement, improvement, etc. made without deviating from the spirit and scope of the utility model should be included in the protection scope of the utility model. In addition, the appended claims of the utility model are intended to cover all changes and modifications falling within the scope and boundary of the appended claims or the equivalent form of such scope and boundary.

Claims

1. A detection tool for metal fitting production, comprising a machine body (1) and a top plate (2), the top plate (2) being movably arranged on the top of the machine body (1), characterized in that, The top plate (2) upper surface is provided with a top hydraulic rod (3), the piston rod of the top hydraulic rod (3) penetrates the cavity wall of the top plate (2), and the piston rod end of the top hydraulic rod (3) is connected with a lifting plate (4), the lower surface of the lifting plate (4) is slidably provided with an exhaust nozzle (5), the top surface of the top plate (2) is provided with an air pump (9), and the exhaust end of the air pump (9) is connected with a smoke generator (8). The machine body (1) upper surface is provided with clamping air cylinders (12) at both ends, and the piston rod end of the clamping air cylinders (12) is connected with a clamping seat (13).

2. The detection tool for metal fitting production according to claim 1, characterized in that, The exhaust end of the smoke generator (8) is connected with a telescopic connecting pipe (7), and the end of the telescopic connecting pipe (7) is connected with the exhaust nozzle (5).

3. The detection tool for metal fitting production according to claim 2, characterized in that, The exhaust nozzle (5) is provided with a sealing ring (6), and the exhaust nozzle (5) is inserted with the air inlet of the metal fitting.

4. The detection tool for producing a metal fitting according to claim 3, wherein The lower surface of the lifting plate (4) is provided with an adjusting groove (10), the exhaust nozzle (5) is fixed on an adjusting seat (11), and the exhaust nozzle (5) is slidably connected with the adjusting groove (10) through the adjusting seat (11).

5. The detection tool for producing a metal fitting according to claim 4, wherein The bottom of the clamping seat (13) is integrally formed with a guide seat (15), the upper surface of the machine body (1) is provided with a guide groove (14) corresponding to the position of the guide seat (15), and the bottom of the clamping seat (13) is slidably connected with the guide groove (14) through the guide seat (15).

6. The detection tool for producing a metal fitting according to claim 5, wherein The upper surface of the machine body (1) is provided with a plug hole (16) at the corner, the inner cavity of the plug hole (16) is movably inserted with a supporting rod (17), and the top of the supporting rod (17) is connected with the top plate (2).

7. The detection tool for producing a metal fitting according to claim 6, wherein The side wall of the machine body (1) is screw-connected with a locking screw (18) corresponding to the position of the plug hole (16), and the locking screw (18) abuts against the surface of the supporting rod (17).

Citation Information

Patent Citations

  • Workpiece sealing performance detection device

    CN209727386U