Device for preparing sheet metallographic specimen
By designing a mold limiting structure and an embedded reagent injection structure, the problem of controlling the resin pouring speed during the mounting process of thin metallographic samples was solved, achieving efficient mounting of multiple samples and reducing air bubbles, thus improving the observation effect.
Patent Information
- Application Number
- CN202423238701.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-27
AI Technical Summary
During the mounting process of thin metallographic specimens, pouring resin one by one is time-consuming and difficult to control the speed, and it is easy to generate air bubbles, which affects the observation effect.
A device including a mold limiting structure and an embedded reagent injection structure was designed. The device uses a cylinder to drive a piston to push the resin liquid into multiple molds, ensuring uniform injection and reducing the generation of bubbles.
This technology enables the simultaneous mounting of multiple thin-plate metallographic specimens, improving mounting speed, reducing bubble generation, and enhancing observation results.
Smart Images

Figure CN223692122U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the metallographic pattern preparation technical field especially relates to a device for thin plate metallographic sample preparation. BACKGROUND
[0002] Thin plate metallographic sample preparation mainly includes the following steps: sampling, inlaying, polishing, polishing and corrosion. When inlaying the thin plate metallographic sample, the cut thin plate metallographic sample raw material is embedded in the mold with resin, and is prepared into a regular standard metallographic sample, which is convenient for polishing and microscopic observation. The inlaying method includes hot inlaying and cold inlaying, and the appropriate inlaying method and resin are selected according to the material properties.
[0003] When cold inlaying the metallographic sample raw material, the cut metallographic sample raw material is first placed on the lower mold, then the upper mold is placed on the lower mold, and then the prepared resin is poured into the mold for solidification. However, when inlaying multiple metal samples, pouring resin into multiple molds one by one is too time-consuming, and it is difficult to control the pouring speed of the resin, which can easily cause air in the resin to be poured too fast, thereby affecting the observation of the sample. In view of the above defects: Therefore, we propose a device for thin plate metallographic sample preparation. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a device for thin plate metallographic sample preparation to solve the technical problems proposed in the background art.
[0005] To achieve the above-mentioned purpose, the specific technical scheme of the utility model is as follows: a device for thin plate metallographic sample preparation, comprising:
[0006] A metallographic sample inlaying mold, the metallographic sample inlaying mold includes an upper mold cylinder, and a lower mold plate threadedly connected to the inner wall of the upper mold cylinder;
[0007] A mold limiting structure, the mold limiting structure includes a bottom plate, and six limiting cylinders fixedly installed on the upper surface of the bottom plate in a circumferential array;
[0008] An embedding reagent injection structure, the embedding reagent injection structure includes a support cylinder fixedly installed on the upper surface of the bottom plate, an embedding reagent placing assembly arranged on the surface of the support cylinder, and an embedding reagent pushing assembly arranged on the upper end of the support cylinder;
[0009] The embedding reagent placing assembly includes a fixed disc fixedly installed on the surface of the support cylinder, a fixed groove equidistantly opened on the surface of the fixed disc, and an embedding reagent storage cylinder arranged on the inner wall of the fixed groove, and the lower end of the embedding reagent storage cylinder is fixedly installed with a flow guide pipe.
[0010] Preferably, the embedding reagent pushing assembly comprises a cylinder fixedly installed on the inner wall of the supporting cylinder, a mounting disc fixedly installed on the upper end of the cylinder, six push rods fixedly installed in a circumferential array on the lower end of the mounting disc, and a piston fixedly installed on the lower end of the push rod.
[0011] Preferably, the inner wall of the embedding reagent storage cylinder allows the piston to be inserted.
[0012] Preferably, the outer surface of the embedding reagent storage cylinder is fixedly installed with a limiting ring, and the surface of the flow guide pipe is provided with a spring safety valve.
[0013] Preferably, the lower end of the flow guide plate is fixedly installed with a rubber flow guide plate, and the lower end of the flow guide plate is overlapped with the inner wall of the upper mold cylinder.
[0014] Preferably, the inner wall of the limiting cylinder allows the upper mold cylinder to be inserted.
[0015] The device for preparing a thin plate metallographic sample has the following advantages:
[0016] 1. The device for preparing a thin plate metallographic sample, by setting the mold limiting structure and the embedding reagent injection structure, first embeds the metallographic sample into the limiting cylinder, then pours the resin liquid into the embedding reagent storage cylinder, and then fixes the embedding reagent storage cylinder in the fixed groove. At this time, the lower end of the rubber flow guide plate is overlapped with the inner wall of the upper mold cylinder. Then the mounting disc is driven to descend by the cylinder, so that the piston can enter the embedding reagent storage cylinder, and the resin liquid inside the embedding reagent storage cylinder can flow into the metallographic sample embedding mold along the flow guide pipe and the rubber flow guide plate, thereby embedding the metallographic sample raw material. Compared with the prior art, the device can place six metallographic sample embedding molds at the same time by using the mold limiting structure, and then the resin liquid in the six embedding reagent storage cylinders can be injected into the six metallographic sample embedding molds at the same time by using the embedding reagent injection structure, thereby improving the embedding speed of the metallographic sample raw material. When the resin liquid enters the upper mold cylinder along the rubber flow guide plate, it will flow uniformly along the inner wall of the upper mold cylinder to the bottom, thereby reducing the generation of bubbles.
[0017] 2. The device for preparing a thin plate metallographic sample, by setting the embedding reagent placing assembly, when the embedding is completed, the embedding reagent storage cylinder can be taken out from the fixed groove for cleaning, so as to avoid the blockage of the flow guide pipe after the resin liquid solidifies. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows, and it should be understood that the following drawings only show some embodiments of the present application, and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can also be obtained without creative labor on the basis of these drawings.
[0019] Figure 1 It is a schematic view of the sectional structure of the present application;
[0020] Figure 2 It is a schematic view of the sectional structure of the present application;
[0021] Figure 3 It is Figure 2 It is a schematic view of the sectional structure of the present application;
[0022] Figure 4 It is Figure 2 It is a schematic view of the sectional structure of the present application.
[0023] The mark in the figure is explained: 10 upper mold cylinder, 11 lower mold plate, 20 bottom plate, 21 limiting cylinder, 30 supporting cylinder, 40 fixed disc, 41 reagent storage cylinder, 42 flow guide pipe, 43 flow guide plate, 44 limiting ring, 50 air cylinder, 51 mounting disc, 52 push rod, 53 piston. DETAILED DESCRIPTION
[0024] In the following, only some exemplary embodiments are simply described. As those skilled in the art can recognize, the described embodiments can be modified in various different ways without departing from the spirit or scope of the embodiments of the present application. Therefore, the drawings and the description are considered to be exemplary in nature rather than limiting.
[0025] In the description of the embodiments of the present application, it should be understood that the orientation or positional relationship indicated by the terms "length", "vertical", "horizontal", "top", "bottom" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the embodiments of the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the embodiments of the present application.
[0026] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first", "second" can explicitly or implicitly include one or more of the features. In the description of the embodiments of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0027] In the embodiments of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood in a broad sense, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrated; it can be mechanically connected, or it can be electrically connected, or it can be communicated; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication or interaction relationship between two elements. For those skilled in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.
[0028] The following disclosure provides many different embodiments or examples for implementing different structures of the embodiments of the present application. In order to simplify the disclosure of the embodiments of the present application, the components and settings of specific examples are described below. Of course, they are only examples, and the purpose is not to limit the embodiments of the present application. In addition, the embodiments of the present application can repeatedly refer to numbers and / or letters in different examples. Such repetition is for the purpose of simplification and clarity, and does not indicate the relationship between the various embodiments and / or settings discussed.
[0029] In order to better understand the purpose, structure and function of the present application, the device for preparing a thin plate metallographic sample will be further described in detail below in combination with the drawings.
[0030] As shown in Figures 1-4 The device for preparing a thin plate metallographic sample of the present application comprises a metallographic sample inlay mold, a mold limiting structure and an embedded reagent injection structure.
[0031] The metallographic sample inlay mold comprises an upper mold cylinder 10 and a lower mold plate 11 threadedly connected to the inner wall of the upper mold cylinder 10. The lower mold plate 11 is screwed into the upper mold cylinder 10, then the cut metallographic sample raw material is placed on the lower mold plate 11, and then the resin liquid can be injected into the upper mold cylinder 10. After the resin liquid solidifies, the inlaying can be completed.
[0032] The mold limiting structure comprises a bottom plate 20 and six limiting cylinders 21 fixedly installed in a circumferential array on the upper surface of the bottom plate 20. The inner wall of the limiting cylinder 21 allows the upper mold cylinder 10 to be inserted. After the lower mold plate 11 and the upper mold cylinder 10 are assembled into one body, the upper mold cylinder 10 can be placed into the limiting cylinder 21, so that the metallographic sample inlay mold can be limited and fixed.
[0033] The embedded reagent injection structure comprises a support cylinder 30 fixedly installed on the upper surface of the bottom plate 20, an embedded reagent placing assembly arranged on the surface of the support cylinder 30, and an embedded reagent pushing assembly arranged on the upper end of the support cylinder 30.
[0034] The embedding reagent placing assembly comprises a fixing disc 40 fixedly installed on the surface of the supporting cylinder 30, a fixing groove equidistantly opened on the surface of the fixing disc 40, and an embedding reagent storage cylinder 41 arranged on the inner wall of the fixing groove, wherein the lower end of the embedding reagent storage cylinder 41 is fixedly installed with a flow guide pipe 42, the outer surface of the embedding reagent storage cylinder 41 is fixedly installed with a limiting ring 44, and the surface of the flow guide pipe 42 is provided with a spring safety valve. After the resin liquid is poured into the embedding reagent storage cylinder 41, the embedding reagent storage cylinder 41 can be placed into the fixing groove, at this time, the limiting ring 44 is located at the upper end of the fixing disc 40, so that the embedding reagent storage cylinder 41 can be prevented from falling off, and the spring safety valve can prevent the resin liquid from flowing out along the flow guide pipe 42 in the initial state.
[0035] The lower end of the flow guide pipe 42 is fixedly installed with a rubber flow guide plate 43, and the lower end of the flow guide plate 43 is overlapped with the inner wall of the upper mold cylinder 10. When the embedding reagent storage cylinder 41 is placed into the fixing groove, the lower end of the flow guide plate 43 will contact the inner wall of the upper mold cylinder 10.
[0036] The embedding reagent pushing assembly comprises a pneumatic cylinder 50 fixedly installed on the inner wall of the supporting cylinder 30, a mounting disc 51 fixedly installed on the upper end of the pneumatic cylinder 50, six push rods 52 fixedly installed in a circumferential array on the lower end of the mounting disc 51, and a piston 53 fixedly installed on the lower end of the push rod 52, and the inner wall of the embedding reagent storage cylinder 41 allows the piston 53 to be inserted.
[0037] The driving pneumatic cylinder 50 can drive the mounting disc 51 to descend, so as to drive the piston 53 to enter the embedding reagent storage cylinder 41. With the pushing of the piston 53, the pressure in the embedding reagent storage cylinder 41 will increase, at this time, the spring safety valve will be opened, and the resin liquid in the embedding reagent storage cylinder 41 will flow into the metallographic pattern embedding mold along the flow guide pipe 42 and the rubber flow guide plate 43, thereby embedding the metallographic pattern raw material.
[0038] Compared with the prior art, the device can simultaneously place six metallographic sample embedding molds by using the mold limiting structure, and then can simultaneously inject the resin liquid in the six embedding reagent storage cylinders 41 into the six metallographic sample embedding molds by using the embedding reagent injection structure, thereby improving the embedding speed of the metallographic pattern raw material, and when the resin liquid enters the upper mold cylinder 10 along the rubber flow guide plate 43, it will flow uniformly along the inner wall of the upper mold cylinder 10 to the bottom, thereby reducing the generation of bubbles.
[0039] After the embedding is completed, the embedding reagent storage cylinder 41 can be taken out from the fixing groove for cleaning, so as to prevent the resin liquid from being blocked after solidification.
[0040] It can be understood that the utility model is described through some embodiments, and the person skilled in the art knows that various changes or equivalent replacements can be made to these features and embodiments without departing from the spirit and scope of the utility model. In addition, under the guidance of the utility model, these features and embodiments can be modified to adapt to specific conditions and materials without departing from the spirit and scope of the utility model. Therefore, the utility model is not limited by the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of the application belong to the scope protected by the utility model.
Claims
1. A device for thin plate metallographic specimen preparation, characterized in that, Include: Metallographic specimen inlay mold, including upper mold cylinder (10), and lower mold plate (11) threaded in the inner wall of the upper mold cylinder (10); Mold limiting structure, including bottom plate (20), and six limiting cylinders (21) fixedly installed in circumferential array on the upper surface of the bottom plate (20); Embedded reagent injection structure, including support cylinder (30) fixedly installed on the upper surface of the bottom plate (20), embedded reagent placing assembly arranged on the surface of the support cylinder (30), and embedded reagent pushing assembly arranged on the upper end of the support cylinder (30); The embedded reagent placing assembly includes a fixed disc (40) fixedly installed on the surface of the support cylinder (30), a fixed groove (41) opened equidistantly on the surface of the fixed disc (40), and an embedded reagent storage cylinder (41) arranged on the inner wall of the fixed groove.
2. A device for preparing a thin plate metallographic specimen according to claim 1, characterized in that: The embedded reagent pushing assembly includes a gas cylinder (50) fixedly installed on the inner wall of the support cylinder (30), a mounting disc (51) fixedly installed on the upper end of the gas cylinder (50), six push rods (52) fixedly installed in circumferential array on the lower end of the mounting disc (51), and a piston (53) fixedly installed on the lower end of the push rod (52).
3. A device for preparation of thin plate metallographic specimen according to claim 2, characterized in that: The inner wall of the embedded reagent storage cylinder (41) allows the piston (53) to be inserted.
4. A device for preparing a thin plate metallographic specimen according to claim 1, characterized in that: The outer surface of the embedded reagent storage cylinder (41) is fixedly installed with a limiting ring (44), and the surface of the flow guide pipe (42) is provided with a spring safety valve.
5. A device for preparing a thin plate metallographic specimen according to claim 1, characterized in that: The lower end of the flow guide pipe (42) is fixedly installed with a rubber flow guide plate (43), and the lower end of the flow guide plate (43) is overlapped with the inner wall of the upper mold cylinder (10).
6. A device for preparing a thin plate metallographic specimen according to claim 1, characterized in that: The inner wall of the limiting cylinder (21) allows the upper mold cylinder (10) to be inserted.