Multifunctional rapid insoluble substance determination device
The multifunctional rapid insoluble matter determination device, which integrates sample preparation, processing and transfer devices, solves the problems of long time consumption and large human error in the existing technology, and realizes efficient, accurate and safe fully automated operation for insoluble matter content determination.
Patent Information
- Application Number
- CN202522440858.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-18
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2035-11-18
AI Technical Summary
Existing methods for determining insoluble matter content are time-consuming, inefficient, prone to human error, and lack effective waste liquid and waste gas treatment systems, posing environmental pollution and safety risks.
A multifunctional rapid insoluble matter determination device was designed, which integrates sample preparation, processing and movement devices, and combines ultrasonic treatment, vacuum filtration and automated mechanical control to achieve fully automated operation, and is equipped with a waste liquid treatment system for multi-stage purification treatment.
It significantly improves detection efficiency and accuracy, shortens measurement time, reduces human intervention, ensures the accuracy and safety of measurement data, and reduces environmental pollution and health risks.
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Figure CN223692195U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the petroleum chemical industry detection technical field, concretely relates to multi -functional fast insoluble matter determination device. BACKGROUND
[0002] Insoluble matter content determination is a basic and key quality control link in the field of petroleum chemical industry, and the accuracy and efficiency of its results directly affect product quality and process optimization. At present, the determination process generally relies on traditional laboratory methods, which requires operators to manually complete a series of independent and tedious steps, including sample heating, filtering, washing, drying, cooling and constant weight measurement. There are significant defects in the prior art: first, the filtering relying on natural gravity and the slow heating drying to prevent explosive boiling result in a very long time consumption of the whole process, which seriously restricts the detection efficiency and cannot meet the quality control requirements of modern industry for high throughput and rapid response. Secondly, multiple links highly depend on manual operation, which not only introduces significant human error, such as transfer loss, weighing deviation and the influence of environmental temperature and humidity fluctuations, making it difficult to guarantee the repeatability and accuracy of the determination results, but also makes the labor intensity of the operators high, and the risk of contacting harmful chemicals and waste gas is high.
[0003] In addition, the existing decentralized equipment or manual scheme usually lacks effective closed collection and treatment system for harmful waste liquid and volatile organic waste gas generated in the experimental process. If these substances are directly discharged, there is not only the risk of environmental pollution, but also potential threat to laboratory environment safety and operator health. At the same time, the traditional device has single function, and the connection between links depends on manpower, which is difficult to realize the coherence and stability of the process, further limiting the improvement of detection throughput and the possibility of large-scale application. UTILITY MODEL CONTENT
[0004] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art, provide a multifunctional rapid insoluble matter determination device, and realize the high automation and intelligentization of the whole process of insoluble matter content determination, significantly improve the detection efficiency and accuracy, and ensure the safety and environmental protection of the operation process.
[0005] The technical scheme adopted by the utility model to solve its existing problems is:
[0006] The multifunctional rapid insoluble substance measuring device comprises a box body, a sample preparation device, a sample processing device, a sample moving device and a control unit which are arranged in the box body; the sample preparation device, the sample processing device and the sample moving device are electrically connected with the control unit; the sample preparation device comprises a solution bottle, a peristaltic pump and a waste liquid processing device which are arranged on one side of a fixed plate in the lower layer of the box body, and a rapid heating device, an ultrasonic processing device and a sealing device which are arranged in the upper layer of the box body; the sample processing device comprises a drying device and a weighing device which are arranged in the upper layer of the box body; the sample moving device comprises X, Y and Z axis displacement mechanisms and a movable clamp jaw.
[0007] The sample preparation device is that the solution bottle is connected to the rapid heating device through the peristaltic pump, a pipeline connected to the output end of the rapid heating device is arranged above the liquid cup through a pipeline mounting frame, the ultrasonic processing device is arranged in the liquid cup, and the sealing device is arranged below the liquid cup, and a waste liquid discharge port in the sealing device is connected to the waste liquid processing device through a pipeline.
[0008] The waste liquid processing device comprises a waste liquid bottle, a distillation bottle and an activated carbon bottle, the waste liquid discharge port of the sealing device is connected to the waste liquid bottle through a vacuum pipe and connected to a vacuum pump through an electromagnetic valve, a discharge port is further arranged at the bottom of the waste liquid bottle, a gas discharge port is further arranged at the top of the waste liquid bottle and connected to the distillation bottle through a conduit, the distillation bottle is connected to the activated carbon bottle through a conduit, and an output port is further arranged below the activated carbon bottle and connected with a conduit.
[0009] The waste liquid bottle is further provided with a gas pressure sensor which is electrically connected with the control unit.
[0010] Preferably, the sample processing device comprises a drying device and a weighing device, the weighing device is a box body, an electronic scale is arranged in the box body, a detachable cover is arranged on the upper surface of the box body and fixedly connected with a hinge support seat on one side and an opening cover movable arm on the other side, one end of the opening cover movable arm is fixedly connected with a pushing arm, the other end of the pushing arm is fixedly connected with the output shaft of a push rod motor, and the middle end of the pushing arm is movably connected with a sliding groove fixedly connected with the box body.
[0011] The sealing device of the sample preparation device and the drying device and the weighing device of the sample processing device are fixedly arranged on the front side of the upper layer of the box body and arranged in sequence from left to right in the horizontal direction.
[0012] Preferably, the X, Y and Z axis displacement mechanisms of the sample moving device comprise X, Y and Z axis linear motors and corresponding motor driving modules, the X axis linear motor is fixedly arranged on the upper layer of the box body in the horizontal direction, the Z axis linear motor is fixedly arranged on the movable block of the X axis linear motor, the Y axis linear motor is fixedly connected with the movable block of the Z axis linear motor, and the movable clamp jaw is fixedly connected with the movable block of the Y axis linear motor.
[0013] Preferably, the control unit comprises a controller, a control circuit and a touch screen, the touch screen being electrically connected to the controller through the control circuit.
[0014] In addition, the upper and lower front sides of the box body are provided with double-leaf doors, the upper box door of the box body is provided with a transparent observation window at the sample preparation device, the other door is provided with a touch screen, and the rear side of the upper layer of the box body is further provided with a ventilation fan and an air outlet.
[0015] One side of the box body is further provided with a mounting port, and the sealing device of the sample preparation device is connected with a vacuum pipe.
[0016] Compared with the prior art, the multifunctional rapid insoluble matter determination device has the beneficial effects that:
[0017] The multifunctional rapid insoluble matter determination device integrates ultrasonic intensification technology, full-automatic mechanical control and a closed-loop environmental protection treatment system, and significantly improves the comprehensive performance of the insoluble matter content determination process. The device realizes full-automatic operation, and automatically completes sample conveying, ultrasonic auxiliary heating and mixing, vacuum acceleration filtration, filter membrane grabbing and transferring, drying and weighing through the precisely controlled movable clamping jaw and multi-axis displacement mechanism. The ultrasonic cavitation effect greatly intensifies the mass transfer and heat exchange process, and significantly shortens the pretreatment time of the sample before dissolution, dispersion and filtration. Combined with vacuum negative pressure filtration and controlled heating and drying, the traditional low-efficiency mode of relying on natural filtration and static drying is changed, so that the total determination time is greatly shortened, and the detection efficiency and flux are significantly improved. Full-automatic operation maximally reduces human intervention, and ensures high accuracy and repeatability of determination data.
[0018] The waste liquid treatment device effectively collects the generated waste liquid and volatile organic vapor, and sequentially performs multi-stage purification treatment such as distillation, condensation and activated carbon adsorption, and finally realizes harmless discharge. The design effectively solves the common pollution problem in the chemical laboratory, improves the safety and environmental protection of the operation process, reduces the dependence on the laboratory ventilation system and the health risk of the operator, and meets the development requirements of the modern laboratory. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 FIG. 1 is a structural schematic view of a multifunctional rapid insoluble matter determination device according to the present application;
[0020] Figure 2 FIG. 4 is a structural schematic view of the upper box door closure of the multifunctional rapid insoluble matter determination device according to the present application;
[0021] Figure 3 FIG. 5 is a front view structural schematic view of the internal device of the multifunctional rapid insoluble matter determination device according to the present application.
[0022] Figure 4 It is the upper layer structure schematic diagram of the multifunctional rapid insoluble matter determination device of the utility model.
[0023] Figure 5 It is the upper layer structure schematic diagram of the multifunctional rapid insoluble matter determination device of the utility model.
[0024] Figure 6 It is the weighing device structure schematic diagram of the multifunctional rapid insoluble matter determination device of the utility model.
[0025] In the drawing,
[0026] 1, box, 11, transparent observation window, 12, touch screen, 13, ventilation fan, 2, sample preparation device, 21, solution bottle, 22, peristaltic pump, 23, waste liquid treatment device, 231, waste liquid bottle, 232, distillation flask, 233, activated carbon bottle, 24, rapid heating device, 25, sealing device, 26, ultrasonic treatment device, 3, sample processing device, 31, drying device, 32, weighing device, 321, opening cover movable arm, 322, push arm, 323, push rod motor, 4, sample moving device, 41, X-axis displacement mechanism, 42, Y-axis displacement mechanism, 43, Z-axis displacement mechanism, 44, movable clamping jaw, 5, control unit. DETAILED DESCRIPTION
[0027] Attached Figures 1-6 It is the best embodiment of the multifunctional rapid insoluble matter determination device, the utility model is further explained in detail below, the above-mentioned drawings are all structure schematic diagrams of neglecting connecting pipeline.
[0028] The multifunctional rapid insoluble matter determination device includes box 1, still includes the sample preparation device 2, sample processing device 3, sample moving device 4 and control unit 5 arranged in the box 1. The sample preparation device 2 includes the solution bottle 21, peristaltic pump 22 and waste liquid treatment device 23 arranged on one side of the fixed plate in the lower layer of the box 1, still includes the rapid heating device 24, ultrasonic treatment device 26 and sealing device 25 arranged in the upper layer of the box 1. The sample processing device 3 includes drying device 31 and weighing device 32 arranged in the upper layer of the box 1. The sample moving device 4 includes X-axis displacement mechanism 41, Y-axis displacement mechanism 42, Z-axis displacement mechanism 43 and movable clamping jaw 44. The control unit 5 is arranged on the other side of the fixed plate in the lower layer of the box 1. The sample preparation device 2, sample processing device 3 and sample moving device 4 are electrically connected with control unit 5.
[0029] The sample preparation device 2 is that the solution bottle 21 is connected to the rapid heating device 24 through the peristaltic pump 22, the pipeline connected to the output end of the rapid heating device 24 is arranged above the liquid cup through the pipeline mounting rack, the ultrasonic treatment device 26 is arranged in the liquid cup, and the sealing device 25 is arranged below the liquid cup. The waste liquid discharge port in the sealing device 25 is connected to the waste liquid treatment device 23 through a pipeline.
[0030] The solution bottle 21 is one or more, and the specific number is determined according to the solution to be analyzed. In the embodiment, two groups of solution bottles 21 are arranged, and two groups of peristaltic pumps 22 are arranged correspondingly. The solution bottle 21 is connected to the rapid heating device 24 through the conduit by means of the peristaltic pump 22.
[0031] The rapid heating device 24 comprises a heating device, a temperature sensor and a liquid level sensor. The rapid heating device 24 is arranged on the conduit pipeline from the peristaltic pump 22 to the liquid cup. The temperature sensor is arranged on the outer side of the pipeline between the heating device and the liquid level sensor. The heating device is two groups, and the two heating devices are arranged adjacently. The heating device is a hollow barrel structure in particular, and a spiral electric heating wire is arranged in the interlayer between the outer wall and the inner wall. The inner diameter of the hollow inside of the heating device is slightly larger than the outer diameter of the pipeline, and the pipeline is inserted into the hollow inside of the heating device during use. The upper end and the lower end of the heating device are both provided with threads at the top, so as to facilitate the fixation of the heating device.
[0032] The probe of the temperature sensor is closely attached to the outer surface of the pipeline, and high-temperature-resistant adhesive tape is arranged on the combined periphery of the temperature sensor and the pipeline to fix the temperature sensor. The temperature sensor is arranged between the liquid level sensor and the heating device, and is used for detecting the temperature of the solution in the current pipeline. The temperature sensor obtains the temperature of the current pipeline and feeds back data information to the controller to form a control closed loop, so as to judge whether the temperature threshold is reached. If the threshold is reached, the peristaltic pump 22 is started to inject the heated solution into the liquid cup.
[0033] The liquid level sensor is a "concave" structure, and the groove is matched with the pipeline and is fixed on the pipeline through the limiting structure of the liquid level sensor. The liquid level sensor comprises a first liquid level sensor and a second liquid level sensor, which are arranged on the pipelines connected to the upper end and the lower end of the heating device respectively. The first liquid level sensor and the second liquid level sensor are a certain distance away from the heating device, and are used for monitoring whether there is solution in the current pipeline. It is used to prevent dry burning caused by the absence of solution in the pipeline in the heating state, thereby preventing damage to the equipment.
[0034] The liquid cup is made of corrosion-resistant and heat-conducting material, and the outer surface of the liquid cup is provided with heat preservation electric heating wire. When the solution is pumped into the liquid cup under the action of the peristaltic pump 22, the controller transmits an opening signal to open the heat preservation electric heating wire, which is used for heat preservation of the solution in the liquid cup.
[0035] The solution is pumped into the pipeline by the peristaltic pump 22. When the first and second liquid level sensors obtain the liquid level information in the pipeline, the information is transmitted to the controller, and the controller transmits an opening signal to the heating device to heat the solution in the pipeline. The solution is heated by the two heating devices to accelerate the heating rate. When the temperature sensor attached to the pipeline arm detects that the temperature reaches the temperature threshold, the information is transmitted to the controller, and the controller transmits an opening signal to the sealing device 25 and the peristaltic pump 22. After the sealing device 25 is opened to seal, the peristaltic pump 22 is opened to pump the heated solution into the liquid cup. The heat preservation wire outside the liquid cup is turned on to heat the solution.
[0036] The sealing device 25 includes a liquid cup, a sealing support fixedly connected to the upper end of the liquid cup, a storage hole provided below the liquid cup and provided with a rotary storage disc, a sealing and filtering mechanism movably arranged in the storage hole, a push rod motor 323 arranged below the sealing and filtering mechanism, and the sealing and filtering mechanism, the push rod motor 323 and the rotary storage disc being electrically connected to the controller. The sealing and filtering mechanism comprises, from top to bottom, a filter disc, a sample placing cup and a vacuum adsorption disc. The vacuum adsorption disc is provided with a vacuum tube on the side surface.
[0037] The filter disc is used to fix the filter membrane and filter the sample to obtain insoluble substances for subsequent processing and analysis. The filter disc comprises, from outside to inside, an annular base, a filter membrane and an annular compression ring. The outer diameter of the annular compression ring is slightly smaller than the inner diameter of the annular base, and the annular compression ring is embedded in the inner cavity of the annular base and covers the filter membrane.
[0038] The sample placing cup is used for waste liquid diversion. The sample placing cup is an integral stepped annular structure. The top edge of the sample placing cup has an annular boss with a radius slightly larger than the middle part. The middle part is an annular structure with an outer diameter larger than the sample hole diameter of the filter disc. The bottom part is an annular surface with a radius slightly smaller than the middle part. The sample placing cup is provided with a sand core. The sand core in the sample placing cup is used to prevent the insoluble substances in the filter disc from dripping liquid during subsequent processing such as weighing, causing pollution of the device.
[0039] The vacuum adsorption disc is used for vacuum filtration. The vacuum adsorption disc is arranged below the filter disc and has a cylindrical structure with a conical hole in the inside. A waste liquid discharge port connected to the outer wall is arranged at the top of the conical hole, and the waste liquid discharge port is connected with a vacuum tube. The middle part of the conical hole is provided with a sealing structure, and the diameter of this area is slightly larger than the diameter of the bottom part of the sample placing cup. A silica gel pad is arranged at the connection between the vacuum adsorption disc and the sample placing cup to seal and prevent leakage by extrusion and the action of the silica gel pad. The waste liquid and waste gas enter the vacuum adsorption disc through the sand core of the sample placing cup and are discharged through the waste liquid discharge port.
[0040] The rotating placement disc is used for placing the filter disc and the sample cup, and comprises a placement disc provided with a plurality of placement holes, a rotating shaft fixedly connected to the center of the placement disc and connected to a rotating motor. The rotating motor drives the rotating shaft and the placement disc to rotate, so that the filter disc and the sample cup are automatically replaced for the next filtration process.
[0041] A shielding plate fixed to the lower surface of the placement disc is arranged below the placement disc, and a photoelectric switch is arranged on one side. The shielding plate is driven to rotate by the rotation of the rotating placement disc, and the shielding plate triggers the switch when passing through the photoelectric switch. The photoelectric switch is electrically connected to the receiving port of the controller, and the controller can know the current rotation state of the rotating placement disc when receiving the signal of the photoelectric switch.
[0042] The upper and lower layer partitions of the box body 1 are provided with mounting holes, which are through holes and located below the liquid cup. The sealing support is fixedly connected to the placement table through the mounting holes, the upper end of the support is connected to the liquid cup and located on the upper part of the placement table, and the lower end of the support is connected to the push rod motor 323, which can drive the support to move upward. The top of the push rod of the push rod motor 323 is fixedly connected to the bottom of the vacuum adsorption disc.
[0043] Therefore, when the controller drives the push rod motor 323 to move upward, the push rod motor 323 drives the vacuum adsorption disc fixedly connected to the top to move upward. The vacuum adsorption disc contacts the sample cup and the filter disc during the upward movement, drives the two to move upward until they stop against the liquid cup. The sealing is realized through the structural design and the extrusion effect of the push rod motor 323.
[0044] The box body 1 is also provided with a mounting port on one side, and the vacuum pipe connected to the waste liquid outlet of the vacuum adsorption disc of the sealing device 25 is sequentially connected to the air pressure sensor and the electromagnetic valve arranged on the lower layer of the box body 1 through the waste liquid bottle 231, and is connected to the vacuum pump through the mounting port of the box body 1. The air pressure sensor is used for detecting the current air pressure of the sealing device 25, judging whether the sealing device leaks or loses its airtightness.
[0045] The waste liquid treatment device 23 includes a waste liquid bottle 231, a distillation bottle 232 and an activated carbon bottle 233, the waste liquid discharge port of the sealing device 25 is connected to the waste liquid bottle 231 through a vacuum pipe, the bottom of the waste liquid bottle 231 is provided with a discharge port, the top is provided with a gas discharge port and is connected to the distillation bottle 232 through a conduit, the distillation bottle 232 is connected to the input port above the activated carbon bottle 233 through a conduit, and the output port below the activated carbon bottle 233 is also provided with a conduit. The filtered waste liquid flows into the waste liquid bottle 231 through the liquid outlet, and the waste liquid and waste gas are discharged through the liquid outlet under the action of the ultrasonic treatment device 26 and the heating device. The waste liquid flows into the waste liquid bottle 231 under the action of vacuum negative pressure, and the waste gas enters the distillation bottle 232 through the pipeline at the top of the waste liquid bottle 231, the distillation bottle 232 is used for condensing water vapor in the waste gas, and the gas which is not condensed enters the activated carbon bottle 233 through the connected pipeline to adsorb toxic and harmful substances, so that the discharged gas is non-toxic and harmful, and meets the laboratory discharge standard.
[0046] The waste liquid bottle 231 is also provided with an air pressure sensor, and the air pressure sensor is electrically connected to the control unit 5. The air pressure sensor is used for detecting the air pressure in the waste liquid bottle 231 and monitoring the current vacuum state of the waste liquid bottle 231.
[0047] The sample treatment device 3 includes a drying device 31 and a weighing device 32, the drying device 31 includes a cavity type shell, and the side of the shell facing the sample moving device 4 is provided with an open structure. The size and shape of the opening are matched with the access path of the movable clamp jaw 44 in the sample moving device 4, so that the movable clamp jaw 44 can carry the filter membrane through the opening into the inner cavity of the shell to complete the drying work. An electric heating plate is arranged in the inner cavity of the shell for rapid heating and drying of the sample. A heat dissipation opening is arranged on the top surface of the shell to avoid equipment damage caused by excessive temperature.
[0048] The weighing device 32 is a box body, an electronic scale is arranged in the box body, a detachable cover body is arranged on the upper surface of the box body, one side of the cover body is fixedly connected with the box body of the weighing device 32 through a hinged support seat, one end of the other side of the cover body is fixedly connected with an opening cover movable arm 321, the other end of the opening cover movable arm 321 is fixedly connected with a pushing arm 322, the other end of the pushing arm 322 is fixedly connected with the output shaft of a push rod motor 323, and the middle end of the pushing arm 322 is movably connected with a sliding groove fixedly connected with the box body.
[0049] When in use, the push rod motor 323 drives the pushing arm 322 to move in the horizontal direction through the output shaft, when opening, the output shaft of the push rod motor 323 drives the pushing arm 322 to move forward, the pushing arm 322 drives the fixedly connected opening cover movable arm 321 to move, and the box cover connected with the opening cover movable arm 321 lifts the cover body.
[0050] The sealing device 25 of the sample preparation device 2 and the drying device 31 and the weighing device 32 of the sample processing device 3 are fixedly arranged on the front side of the upper layer of the box body 1 and arranged in sequence from left to right in the horizontal direction. The sample moving device 4 is arranged on the rear side of the upper layer of the box body 1, and the movable clamping jaw 44 faces the front side, so that the movable clamping jaw 44 can clamp the filtered filter disc for processing.
[0051] The X-axis displacement mechanism 41, the Y-axis displacement mechanism 42 and the Z-axis displacement mechanism 43 of the sample moving device 4 include X-axis, Y-axis and Z-axis linear motors and corresponding motor drive modules. The X-axis linear motor of the X-axis displacement mechanism 41 is fixedly arranged on the upper layer of the box body 1 in the horizontal direction. The movable block of the X-axis linear motor is fixedly arranged with the Z-axis linear motor of the Z-axis displacement mechanism 43. The movable block of the Z-axis linear motor is fixedly connected with the Y-axis linear motor of the Y-axis displacement mechanism 42. The Y-axis movable block is fixedly connected with the movable clamping jaw 44.
[0052] The movable clamping jaw 44 realizes opening and closing movement through a motor and a gear design. The jaw body of the clamping jaw is arc-shaped and matches the side arc of the filter disc, so as to clamp the filter disc. The X-axis displacement mechanism 41, the Y-axis displacement mechanism 42 and the Z-axis displacement mechanism 43 are used to realize flexible movement of the filter disc in the X-axis, Y-axis and Z-axis space.
[0053] The front side of the upper and lower layers of the box body 1 is provided with a pair of doors. The box door of the upper layer of the box body 1 is provided with a transparent observation window 11 at the sample preparation device 2, so as to observe the state of the current solvent under the joint action of the heating device, the ultrasonic treatment device 26 and the sealing device 25. The other door is provided with a touch screen 12. The rear side of the upper layer of the box body 1 is also provided with a ventilation fan 13 and an air outlet.
[0054] The control unit 5 includes a controller, a control circuit and a touch screen 12. The touch screen 12 is electrically connected to the controller through the control circuit. The touch screen 12 is used for parameter setting, function opening and parameter feedback. The controller includes but is not limited to an embedded controller and a programmable controller. The control circuit is the peripheral circuit of the controller, including but not limited to a driving circuit, a communication circuit, a sensor acquisition circuit and a protection circuit, etc. The control circuit is used to acquire data information of the sensor, drive the device to perform corresponding actions after processing and judgment, so as to realize automatic operation.
[0055] The device is implemented as follows: first, the preparation work before the device running. The solution is filled into the solution bottle 21, and the filter disc is placed in the sample cup on the rotating holder. Second, the device is started through the touch screen 12. The solution flows into the catheter under the action of the peristaltic pump 22, and the speed heating device 24 starts to heat the solution when the first and second liquid level sensors are triggered. When the temperature sensor detects that the temperature reaches the set value, the sealing device 25 sends a start signal to the controller. The controller controls the sealing device 25 to start. After the sealing device 25 is in place, the peristaltic pump 22 is opened to pump the liquid into the liquid cup, and the ultrasonic treatment device 26 is started to process the solution, accelerate mixing and dissolution. After completion, the vacuum adsorption filter is started under the action of the controller. After the filtration is completed, the waste liquid flows into the waste liquid bottle 231 for waste liquid and waste gas treatment and discharge. The filter disc rotates on the rotating holder and is clamped by the movable clamp jaw 44. Under the action of the X-axis displacement mechanism 41, the Y-axis displacement mechanism 42 and the Z-axis displacement mechanism 43, the filter disc is moved and clamped into the drying device 31 for drying. After the movable clamp jaw 44 clamps the filter disc and exits the drying device 31, it moves to the weighing device 32. The cover of the weighing device 32 is automatically opened, the movable clamp jaw 44 is inserted, the filter disc is placed on the electronic scale, then the movable clamp jaw 44 is withdrawn and the cover is automatically closed for weighing. The controller obtains the data information of the electronic scale and displays it on the touch screen 12.
Claims
1. Multifunctional rapid insolubles determination device comprising a box (1), characterized in that, Also include the sample preparation device (2) is installed in the box (1), sample processing device (3), sample moving device (4) and control unit (5); sample preparation device (2), sample processing device (3) and sample moving device (4) are electrically connected control unit (5); the sample preparation device (2) includes the solution bottle (21) arranged on one side of the fixed plate in the lower layer of the box (1), peristaltic pump (22) and waste liquid treatment device (23), and the rapid heating device (24), ultrasonic treatment device (26) and sealing device (25) arranged in the upper layer of the box (1); the sample processing device (3) includes drying device (31) and weighing device (32) arranged in the upper layer of the box (1); the sample moving device (4) includes X axis displacement mechanism (41), Y axis displacement mechanism (42), Z axis displacement mechanism (43) and movable clamp (44).
2. The multi-functional rapid insolubles determination device of claim 1, wherein, The sample preparation device (2) is: the solution bottle (21) is connected to the rapid heating device (24) through the peristaltic pump (22), the pipeline connected to the output end of the rapid heating device (24) is arranged above the liquid cup through the pipeline mounting rack, the ultrasonic treatment device (26) is arranged in the liquid cup, the sealing device (25) is arranged below the liquid cup, and the waste liquid discharge port in the sealing device (25) is connected to the waste liquid treatment device (23) through the pipeline.
3. The multi-functional rapid insolubles determination device of claim 2, wherein, The waste liquid treatment device (23) includes a waste liquid bottle (231), a distillation bottle (232) and an activated carbon bottle (233), the waste liquid discharge port of the sealing device (25) is connected to the waste liquid bottle (231) through the pipeline, the waste liquid bottle (231) is connected to the vacuum pump through the electromagnetic valve, the bottom of the waste liquid bottle (231) is further provided with a discharge port, the top is provided with a gas discharge port and is connected to the distillation bottle (232) through the conduit, the distillation bottle (232) is connected to the activated carbon bottle (233) through the conduit, and the activated carbon bottle (233) is further provided with an output port below and connected with a conduit.
4. The multi-functional rapid insolubles determination device of claim 3, wherein, The waste liquid bottle (231) is further provided with an air pressure sensor, and the air pressure sensor is electrically connected to the control unit (5).
5. The multi-functional rapid insolubles determination device of claim 1, wherein, The sample processing device (3) includes drying device (31) and weighing device (32), the weighing device (32) includes a box body, an electronic scale is arranged in the box body, a detachable cover body is arranged on the upper surface of the box body, one side of the detachable cover body is fixedly connected through a hinged support seat, and the other side is fixedly connected with a cover opening movable arm (321) at one end; the other end of the cover opening movable arm (321) is fixedly connected with a push arm (322), and the other end of the push arm (322) is fixedly connected with the output shaft of a push rod motor (323); the middle end of the push arm (322) is movably connected to the sliding groove fixedly connected to the box body.
6. The multi-functional rapid insolubles determination device of claim 4, wherein, The sealing device (25) of the sample preparation device (2) and the drying device (31), the weighing device (32) of the sample processing device (3) are fixedly arranged on the front side of the upper layer of the box (1), and are arranged in sequence from left to right in the horizontal direction.
7. The multi-functional rapid insolubility determination device according to claim 1, characterized by The X-axis displacement mechanism (41), Y-axis displacement mechanism (42) and Z-axis displacement mechanism (43) of the sample moving device (4) comprise X, Y and Z-axis linear motors and corresponding motor driving modules, the X-axis linear motor is fixedly arranged on the upper layer of the box body (1) in the horizontal direction, the movable block of the X-axis linear motor is fixedly provided with the Z-axis linear motor, the movable block of the Z-axis linear motor is fixedly connected with the Y-axis linear motor, and the movable block of the Y-axis linear motor is fixedly connected with the movable clamp (44).
8. The multi-functional rapid insolubility determination device according to claim 1, characterized by The control unit (5) comprises a controller, a control circuit and a touch screen (12), and the touch screen (12) is electrically connected to the controller through the control circuit.
9. The multi-functional rapid insolubility determination device according to claim 8, characterized by The upper and lower layers of the box body (1) are provided with double-leaf doors on the front side, the upper layer of the box body (1) is provided with a transparent observation window (11) at the corresponding position of the sample preparation device (2), the other door is provided with a touch screen (12), and the rear side of the upper layer of the box body (1) is further provided with a ventilation fan (13) and an air outlet.
10. The multi-functional rapid insolubility determination device according to claim 1, characterized by One side of the box body (1) is also provided with a mounting port, and the sealing device (25) of the sample preparation device (2) is connected with a vacuum pipe, and the vacuum pipe passes through the mounting port to connect a vacuum pump.