Intelligent silicon-magnesium alloy discharge electrostatic grounding resistance detection device
By combining a high-precision resistance measurement module and an adaptive adjustment storage module, the safety hazards caused by static electricity accumulation in silicon-magnesium alloy powder are solved, enabling rapid and accurate detection of static grounding resistance and ensuring the reliability and convenience of the test results.
Patent Information
- Application Number
- CN202423202236.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2025-12-19
- Estimated Expiration
- 2034-12-25
AI Technical Summary
In existing technologies, silicon-magnesium alloys are prone to static electricity accumulation in the powder state, leading to safety hazards. Furthermore, traditional static grounding detection methods are slow, have low accuracy, and the connection line lengths are not suitable, resulting in mess or damage.
By employing a high-precision resistance measurement module and an adaptively adjustable storage module, combined with a two-wire measurement circuit and a microprocessor, it achieves fast and accurate electrostatic grounding resistance detection, and adapts to different environments by adaptively adjusting the length of the connection line.
It achieves high-precision and rapid electrostatic grounding resistance detection, avoiding messy and damaged wiring, and improving the convenience and safety of the detection.
Smart Images

Figure CN223692447U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to electrostatic detection technical field, concretely is a kind of intelligent silicon-magnesium alloy furnace discharge electrostatic grounding resistance detection device. BACKGROUND
[0002] Silicon-magnesium alloy plays an important role in the preparation of silane gas process route of Komatsu method. As a key raw material, silicon-magnesium alloy reacts with ammonium chloride in low-temperature liquid ammonia environment, and the reaction produces silane gas. The silicon-magnesium alloy is made of magnesium powder and silicon powder, and the alloy after firing usually appears alloy clumping, which needs to be crushed in the furnace and then transferred to the galvanized barrel for standby.
[0003] However, silicon-magnesium alloy in powder state faces serious problem of static electricity accumulation. Due to improper equipment or operation, silicon-magnesium alloy powder is prone to static electricity, and once static electricity accumulates to a certain extent, it may cause serious safety accidents such as fire or explosion. Although the traditional electrostatic grounding detection method can detect static electricity accumulation to a certain extent, it has problems such as slow detection speed and low precision, which is difficult to meet the high requirements of modern industrial production on safety, and when connecting the resistance detection device with the equipment to be tested, since the installation position of the resistance detection device is not fixed, the length of the special grounding wire often cannot be just adapted to the distance between the equipment to be tested, which will either cause the line to be too short and need to be connected externally, or cause the line to be too long, resulting in disorder and easy to damage.
[0004] Therefore, we propose an intelligent silicon-magnesium alloy furnace discharge electrostatic grounding resistance detection device. CONTENT OF THE UTILITY MODEL
[0005] The utility model aims to provide an intelligent silicon-magnesium alloy furnace discharge electrostatic grounding resistance detection device to solve the above-mentioned deficiencies in the prior art.
[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical scheme: including:
[0007] The shell and the high-precision resistance measurement module arranged in the shell are used to detect the electrostatic grounding resistance during the silicon-magnesium alloy discharge process, and the high-precision resistance measurement module is electrically connected with the connecting line for connecting with the equipment to be tested;
[0008] The accommodation module is used to adaptively adjust the length of the connecting line according to the distance between the equipment to be tested when the shell is installed at the silicon-magnesium alloy discharge port position.
[0009] As a further description of the above technical solution: the receiving module includes a circuit receiving shell fixedly installed on the shell, and a plurality of sets of limiting slide rails are arranged in a linear array in the circuit receiving shell, each limiting slide rail is provided with a sliding block through a spring, and a sliding wheel is rotatably arranged on each sliding block.
[0010] As a further description of the above technical solution: a plurality of the sliding blocks and sliding wheels are arranged in an S shape, the circuit receiving shell is provided with an inlet end and an outlet end, one end of the connecting line connected with the high-precision resistance measurement module is inserted into the circuit receiving shell through the inlet end, and the connecting line passes through the outlet end after uniformly passing through a plurality of sets of sliding wheels.
[0011] As a further description of the above technical solution: the surface of the circuit receiving shell is fixedly provided with a mounting solder piece, and the mounting solder piece is provided with a mounting threaded hole.
[0012] As a further description of the above technical solution: the high-precision resistance measurement module is a two-wire measurement method circuit composed of a power supply, a switch and a resistance meter, and the connecting line is connected with the circuit.
[0013] As a further description of the above technical solution: the high-precision resistance measurement module further includes a relay output and an alarm module electrically connected with the two-wire measurement method circuit.
[0014] In the above technical solution, the intelligent silicon-magnesium alloy tapping electrostatic grounding resistance detection device has the following beneficial effects:
[0015] High-precision measurement and rapid judgment: the device adopts a two-wire measurement method circuit, which effectively eliminates the influence of wire resistance and contact resistance on the measurement result, and realizes high-precision measurement of the grounding resistance. At the same time, the microprocessor in the device can process measurement data in real time, quickly judge whether the grounding resistance meets the standard, and automatically adjust the measurement parameters to optimize the measurement precision. This ensures the accuracy and reliability of the detection result, and provides strong support for the safe production of silicon-magnesium alloy.
[0016] Self-adaptive adjustment function: the device is provided with a receiving module, which can adaptively adjust the length of the connecting line according to the distance between the device and the equipment to be measured. This design avoids the problem that the connecting line is too long and easy to be damaged, and also solves the problem that the line is too short and needs to be externally connected. It makes the device maintain good use effect in different environments, improves the convenience and flexibility of detection. BRIEF DESCRIPTION OF DRAWINGS
[0017] In order to make the technical scheme of the embodiments of the present application or the prior art clearer, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings described in the following are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.
[0018] Figure 1 The overall structural schematic diagram provided by the embodiment of the present application is shown in the figure.
[0019] Figure 2 The structural schematic diagram of the side view provided by the embodiment of the present application is shown in the figure.
[0020] Figure 3 The structural schematic diagram of the storage module provided by the embodiment of the present application is shown in the figure.
[0021] Figure 4 The structural schematic diagram of the high-precision resistance measurement module provided by the embodiment of the present application is shown in the figure.
[0022] Explanation of reference signs:
[0023] High-precision resistance measurement module 1, shell; 2, connecting line; 3, mounting solder piece; 4, mounting threaded hole; 5, line storage shell; 6, spring; 7, sliding block; 8, sliding wheel; 9, power supply; 10, switch; 11, resistance meter; 12, alarm module; 13, relay output; 14, limit sliding rail. DETAILED DESCRIPTION
[0024] In order to make those skilled in the art better understand the technical scheme of the present application, the present application will be further described in detail with reference to the drawings.
[0025] Please refer to Figures 1-4 The embodiment of the present application provides a technical scheme, which comprises:
[0026] The shell and the high-precision resistance measurement module arranged in the shell, the high-precision resistance measurement module is used for detecting the electrostatic grounding resistance in the silicon-magnesium alloy tapping process, and the high-precision resistance measurement module is electrically provided with a connecting line for connecting with a to-be-detected device.
[0027] Considering the high temperature, dust and other harsh environments of the silicon-magnesium alloy tapping site, the shell is made of high-temperature-resistant and corrosion-resistant materials, has the characteristics of explosion-proof and dust-proof, and ensures long-term stable operation.
[0028] It also needs to be explained that the high-precision resistance measurement module is a two-wire measurement method circuit composed of a power supply, a switch and a resistance meter, the connecting line is connected with the circuit, two-wire measurement method is adopted, the influence of wire resistance and contact resistance on the measurement result is effectively eliminated, the range selection is 10Ω, the precision selection is 0.001Ω, the high-precision measurement of grounding resistance is realized, wherein the high-precision resistance measurement module further comprises a microprocessor, which can process measurement data in real time, quickly judge whether the grounding resistance meets the standard, and automatically adjust the measurement parameters to optimize the measurement precision;
[0029] Among them, the high-precision resistance measurement module further comprises a relay output and an alarm module electrically connected with the two-wire measurement method circuit, once the resistance is detected to be out of standard, for example, the threshold is set to 4Ω, so when it is greater than 4Ω, the alarm module is triggered to alarm immediately, after receiving the alarm information, the on-site personnel and the relevant departments can be notified to take corresponding measures immediately, the alarm module includes but is not limited to a buzzer, a warning light and the like.
[0030] In the intelligent silicon-magnesium alloy tapping electrostatic grounding resistance detection device, in order to improve the installation effect thereof, the intelligent silicon-magnesium alloy tapping electrostatic grounding resistance detection device further comprises a receiving module, which is used for adaptively adjusting the length of the connecting line according to the distance between the detection equipment and the to-be-detected equipment when the shell is installed at the silicon-magnesium alloy tapping opening position.
[0031] When it is necessary to install the detection equipment, the installation soldering piece is fixed on the surface of the line receiving shell, and the installation threaded hole is formed in the installation soldering piece, the detection equipment is installed near the silicon-magnesium alloy tapping opening through the installation threaded hole, then one end of the connecting line is connected with the to-be-detected equipment, at this time, the length of the connecting line can be adaptively adjusted through the receiving module, so as to meet the distance between the detection equipment and the to-be-detected equipment, and prevent the connecting line from being too long or too short.
[0032] In one embodiment of the utility model, the accommodation module includes the circuit accommodation shell fixedly installed on the shell, there are multiple sets of limiting slide rails in linear array in the circuit accommodation shell, each limiting slide rail is provided with a sliding block through spring sliding, and each sliding block is provided with a sliding wheel, multiple sliding blocks and sliding wheels are provided in S shape, the upper portion of the circuit accommodation shell is provided with an incoming line end and an outgoing line end, one end of the connecting circuit connected with the high-precision resistance measurement module is inserted into the circuit accommodation shell through the incoming line end, and is pulled out through the outgoing line end after uniformly passing through multiple sets of sliding wheels, when the connecting circuit is pulled, multiple sliding wheels in S shape from the top are pressed, the spring is compressed and deformed, each sliding wheel is close to each other, the S type of multiple sliding wheels is gradually flat, the connecting circuit is released from the circuit accommodation shell at this time, then the connecting circuit is connected with the equipment to be measured, and the connecting circuit is loosened, the spring recovers at this time, the sliding wheel is pulled to recover a certain distance to the initial position, so that the excess connecting circuit is pulled into the circuit accommodation shell, so that the redundancy of the external connecting circuit is avoided, the scene is kept clean, the circuit can be effectively prevented from being pulled on the outside and damaged, and the use effect is better.
[0033] The above only describes certain exemplary embodiments of the utility model by way of illustration, without doubt, for ordinary skilled in the art, under the condition that deviating from the spirit and scope of the utility model, the described embodiments can be modified in various different ways. Therefore, the above drawings and description are illustrative in nature and should not be understood as limiting the scope of protection of the utility model claims.
Claims
1. A smart silicon-magnesium alloy tapping electrostatic grounding resistance detection device, characterized in that, The utility model relates to a high-precision resistance measuring module for detecting electrostatic grounding resistance in the process of silicon-magnesium alloy tapping, comprising: a shell and a high-precision resistance measuring module arranged in the shell, the high-precision resistance measuring module is used for detecting electrostatic grounding resistance in the process of silicon-magnesium alloy tapping, and a connecting line for connecting with a device to be measured is electrically arranged on the high-precision resistance measuring module; a storage module, when the shell is installed at the position of the silicon-magnesium alloy tapping port, the storage module is used for adaptively adjusting the length of the connecting line according to the distance between the device to be measured.
2. The intelligent detection device for the static grounding resistance of the silicon-magnesium alloy tapping according to claim 1, characterized in that, The storage module comprises a line storage shell fixedly installed on the shell, a plurality of groups of limiting slide rails are arranged in a linear array in the line storage shell, each limiting slide rail is provided with a sliding block through spring sliding, and each sliding block is rotatably provided with a sliding wheel.
3. The intelligent detection device for the static grounding resistance of the silicon-magnesium alloy tapping according to claim 2, characterized in that, A plurality of sliding blocks and sliding wheels are arranged in an S shape, an inlet end and an outlet end are formed in the line storage shell, one end of the connecting line connected with the high-precision resistance measuring module is inserted into the line storage shell through the inlet end, and the connecting line is uniformly wound around a plurality of groups of sliding wheels and then passes out through the outlet end.
4. The intelligent detection device for the static grounding resistance of the silicon-magnesium alloy tapping according to claim 3, characterized in that, A mounting tab is fixedly arranged on the surface of the line storage shell, and a mounting threaded hole is formed in the mounting tab.
5. The intelligent detection device for the static grounding resistance of the silicon-magnesium alloy tapping according to claim 4, characterized in that, The high-precision resistance measuring module is a two-wire measuring method circuit composed of a power supply, a switch and a resistance meter, and the connecting line is connected with the circuit.
6. The intelligent detection device for the static grounding resistance of the silicon-magnesium alloy tapping according to claim 5, characterized in that, The high-precision resistance measuring module further comprises a relay output and an alarm module electrically connected with the two-wire measuring method circuit.
7. The intelligent detection device for the static grounding resistance of the silicon-magnesium alloy tapping according to claim 6, characterized in that, The shell is made of high-temperature-resistant and corrosion-resistant material.