Multi-station winding machine with packaging device

Abstract

The utility model relates to the field of winding machines, in particular to a multi-station winding machine with a packaging device. Comprising a base, a packaging device is arranged on the base, the packaging device comprises an adhesive tape mechanism, a winding mechanism and a bending mechanism, and the adhesive tape mechanism is provided with a film and a clamping part; the clamping part is provided with a first clamping block and a second clamping block, and the first clamping block and the second clamping block are matched to act to adhere the adhesive tape output from the film to the element; the winding mechanism is provided with a winding driver and a clamping tongue, the clamping tongue is clamped with a buckle reserved on the carrying part, and the carrying part is driven by the winding driver to rotate together with the element, so that the winding action of the adhesive tape is carried out; the bending mechanism is provided with a bending plate, and the bending plate is driven by a bending driver to rotate, abuts against the end of the lead and bends the lead on the body.

Description

TECHNICAL FIELD

[0001] The utility model relates to a winding machine field especially relates to a multi-station winding machine with packaging device. BACKGROUND

[0002] In the existing electronic component manufacturing industry, winding machine is one of indispensable equipment, especially in the production needs precision winding and packaging electronic components, such as inductor, transformer etc. Traditional winding machine can usually only carry out single winding operation, and often needs to transfer component to other equipment after winding to carry out packaging processing, and such production mode is not only inefficient, but also easy to cause component damage or winding loosening in the transfer process. Especially in the processing component containing lead and body, how to ensure the stability of lead in the winding process, and how to effectively fix lead on the body in packaging, become the problem to be solved urgently. SUMMARY

[0003] The utility model aims at providing a multi-station winding machine with packaging device to solve the problem of low efficiency of winding machine in the packaging step of component in prior art.

[0004] The utility model discloses a multi-station winding machine with packaging device, including base, be provided with carousel on the base, the carousel rotates around a vertical axis, the carousel is provided with the loading part of loading component on the side of the axis far, the component includes lead and body, the loading part rotates along clockwise or counterclockwise direction under the driving of carousel, and the loading part can rotate around its axis, and the packaging device is arranged on the running path of loading part.

[0005] The packaging device comprises:

[0006] The adhesive tape mechanism has a roll of adhesive tape and a clamping portion, the clamping portion has a first clamping block and a second clamping block, and the first clamping block and the second clamping block cooperate to paste the adhesive tape output from the roll of adhesive tape on the component.

[0007] The winding mechanism has a winding driver and a clamping tongue, the clamping tongue is clamped with a reserved buckle on the loading part, and the clamping tongue rotates the loading part together with the component under the driving of the winding driver to perform the winding action of the adhesive tape.

[0008] The bending mechanism has a bending plate, the bending plate rotates under the driving of a bending driver, abuts against the end of the lead, and bends the lead on the body.

[0009] Preferably, the clamping portion includes a pasting driver, the pasting driver drives the first clamping block and the second clamping block to move synchronously, the second clamping block is connected with a clamping driver, and the second clamping block abuts against or separates from the first clamping block under the driving of the clamping driver.

[0010] Preferably, a cutter is arranged on the first clamping block, the cutter is used to cut the adhesive tape, and the cutter is fixed above the abutting end of the first clamping block and the second clamping block.

[0011] Preferably, the winding mechanism is provided with a wire clamping block corresponding to the lead, and the wire clamping block clamps the lead when the clamping tongue and the clasp are clamped, so that the lead rotates synchronously with the body.

[0012] Preferably, a positioning mechanism is arranged, the positioning mechanism comprises an end positioning device, the end positioning device comprises a pair of positioning clamping teeth arranged in a vertical direction, a positioning slot is formed between the pair of positioning clamping teeth, one end of the positioning slot close to the mounting portion is arranged as a horn mouth, and one end of the positioning slot away from the mounting portion is arranged as a clamping slot, and the positioning clamping teeth drive the end of the lead to enter the clamping slot from the horn mouth under the drive of a clamping tooth driver.

[0013] Preferably, the positioning mechanism comprises a middle positioning device, the middle positioning device comprises a positioning pressing plate, and the positioning pressing plate abuts against the middle of the lead under the drive of a pressing plate driver.

[0014] Compared with the prior art, the application has the advantages that: the integrated packaging device comprises an adhesive tape mechanism, a winding mechanism and a bending mechanism, and high-efficiency automatic packaging of elements (especially elements with leads) is realized. This not only improves production efficiency, but also reduces the dependence on manual operation, reduces the error rate and cost in the packaging process. BRIEF DESCRIPTION OF DRAWINGS

[0015] The utility model will be further described in connection with the drawings and examples:

[0016] Figure 1 A structure diagram of the multi-station winding machine with the packaging device;

[0017] Figure 2 A structure diagram of the packaging device;

[0018] Figure 3 A structure diagram of the element and the mounting portion;

[0019] Figure 4 A structure diagram of the adhesive tape mechanism;

[0020] Figure 5 A structure diagram of the winding mechanism and the positioning mechanism;

[0021] Figure 6 A structure diagram of the positioning mechanism;

[0022] Figure 7The end positioner structure view of the utility model is shown in the figure.

[0023] Figure 8 The bending mechanism structure view of the utility model is shown in the figure.

[0024] Wherein: 11, base, 12, turntable, 13, carrying part, 14, clamping groove, 2, element, 21, body, 22, lead, 3, adhesive tape mechanism, 31, clamping part, 311, first clamping block, 312, second clamping block, 313, clamping driver, 32, pasting driver, 33, cutter, 4, winding mechanism, 41, winding driver, 42, clamping tongue, 43, wire clamping block, 5, bending mechanism, 51, bending plate, 52, bending driver, 6, positioning mechanism, 61, middle positioner, 611, positioning press plate, 612, press plate driver, 62, end positioner, 621, positioning clamping tooth, 622, positioning groove, 6221, trumpet mouth, 6222, clamping groove, 623, clamping tooth driver. DETAILED DESCRIPTION

[0025] The content of the utility model will be further explained in detail in combination with specific embodiments:

[0026] As Figure 1 And Figure 2 Shown, a multi-station winding machine with packaging device, including base 11, base 11 is provided with turntable 12 around a vertical axis, the end of turntable 12 away from the axis is provided with carrying part 13 for carrying element 2. Carrying part 13 is driven by turntable 12 and circulates in multiple stations, one of which is set as a packaging station and is provided with a packaging device, and, during packaging, carrying part 13 can rotate around its axis together with element 2.

[0027] As Figure 3 Shown, element 2 includes body 21 and two lead wires 22 attached to body 21, and the packaging device is used to bend the end of the two lead wires 22 beyond body 21 on body 21 in turn, and is packaged with adhesive tape.

[0028] The packaging device includes adhesive tape mechanism 3, winding mechanism 4 and bending mechanism 5.

[0029] Among them, as Figure 4As shown, the adhesive tape mechanism 3 for adhering the adhesive tape on the element 2 includes an adhesive roll and a clamping portion 31. The clamping portion 31 has a first clamping block 311 arranged along a vertical direction and a second clamping block 312 capable of abutting against an adjacent end surface of the first clamping block 311 under the drive of a clamping driver 313, so as to abut the adhesive tape output from the adhesive roll on the first clamping block 311. The first clamping block 311 and the second clamping block 312 carry the adhesive tape to move towards the element 2 in the mounting portion 13 under the drive of an adhering driver 32, so that the adhesive tape is adhered on the element 2. Moreover, a cutter 33 is fixed on the first clamping block 311, and the cutter 33 is fixed above the abutting end of the first clamping block 311 and the second clamping block 312, for cutting the adhesive tape after the element 2 is packaged.

[0030] Before the packaging work starts, the positioning mechanism 6 shown in the figure defines the positions of the two leads 22, so that the two leads 22 and the leads 22 and the body 21 have a certain relative position, which facilitates the packaging work. The positioning mechanism 6 includes a middle positioner 61 and an end positioner 62 for positioning the middle and end of the lead 22, respectively. Figure 5 Figure 7 As shown, the positioning mechanism 6 defines the positions of the two leads 22, so that the two leads 22 and the leads 22 and the body 21 have a certain relative position, which facilitates the packaging work. The positioning mechanism 6 includes a middle positioner 61 and an end positioner 62 for positioning the middle and end of the lead 22, respectively.

[0031] The middle positioner 61 includes a positioning pressing plate 611, which is driven by a pressing plate driver 612 to move up and down and abut against the middle of the lead 22. The end positioner 62 includes a pair of positioning clamping teeth 621 arranged along a vertical direction, a positioning slot 622 is formed between the pair of positioning clamping teeth 621, one end of the positioning slot 622 close to the mounting portion 13 is arranged as a horn mouth 6221, and the other end away from the mounting portion 13 is arranged as a clamping slot. The positioning clamping teeth 621 are driven by a clamping tooth driver 623 to make the end of the lead 22 enter the clamping slot from the horn mouth 6221, so that the end of the lead 22 has a certain spatial position.

[0032] As shown, the winding mechanism 4 drives the mounting portion 13 to rotate together with the element 2 after the element 2 is connected with the adhesive tape, so that the adhesive tape is wound on the element 2 in multiple layers. The winding mechanism 4 includes a winding driver 41, and the winding driver 41 is connected with a clamping tongue 42. The mounting portion 13 is provided with a clamping slot corresponding to the clamping tongue 42, and the clamping tongue 42 is clamped with the clamping slot and rotates around its axis under the drive of the winding driver 41, so as to drive the mounting portion 13 to rotate together with the element 2. Figure 5

[0033] ​​Because the end of the lead wire 22 is suspended before bending, its position is prone to shift when the mounting part 13 rotates. Therefore, the winding mechanism 4 is also provided with a wire clamping block 43. The wire clamping block 43 is provided corresponding to the end of the lead wire 22. When the latch 42 abuts against the slot, the wire clamping block 43 clamps and fixes the end of the lead wire 22 through an opening and closing action, so that when the mounting part 13 rotates, the lead wire 22 can maintain a fixed relative position with the body 21, which facilitates subsequent bending work.

[0034] The leads 22 on the main body 21 also need to be encapsulated. Specifically, the exposed ends of the two leads 22 need to be folded toward the main body 21 in sequence. After each lead 22 is folded, tape is wrapped around the folded lead 22 and the main body 21 several times so that the tape can isolate the electrical connection between the two leads 22 and between the lead 22 and the main body 21.

[0035] This application is approved as follows Figure 8 The bending mechanism 5 shown bends the lead wire 22. The bending mechanism 5 includes a bending plate 51, which rotates under the drive of the bending driver 52 and abuts against the end of the lead wire 22, bending the lead wire 22 onto the body 21.

[0036] During work:

[0037] 1. The turntable 12 drives the mounting unit 13 to carry component 2 into the packaging station.

[0038] 2. The positioning mechanism 6 is activated, causing the middle positioner 61 and the end positioner 62 to position the middle and end of the two leads 22 respectively.

[0039] 3. One end of the tape output from the film roll is pre-positioned by the operator on the end face of the first clamping block 311 in the clamping part 31, which is close to the end face of the second clamping block 312. The second clamping block 312 abuts against the first clamping block 311 under the drive of the clamping driver 313, thus clamping the tape.

[0040] 4. The adhesive driver 32 drives the clamping part 31 to move synchronously toward the component 2, so that the tape is adhered to the component 2.

[0041] 5. The second clamping block 312 separates from the first clamping block 311, and the winding mechanism 4 drives the element 2 to rotate, so that the tape in the film roll is continuously wound around the element 2.

[0042] 6. After the winding mechanism 4 drives the element 2 to rotate a few times, it pauses and waits for the bending mechanism 5 to fold one of the leads 22 toward the body 21. Then, it drives the element 2 to rotate a few times to encapsulate the lead 22. Then it pauses again, and the bending mechanism 5 folds the other lead 22. The winding mechanism 4 starts again to complete the encapsulation of the second lead 22.

[0043] 7. The second clamp block 312 re-abuts the adhesive tape on the first clamp block 311, the adhesive tape is cut by the cutter 33 fixed on the first clamp block 311 when the clamping part 31 is driven by the adhesive tape pasting driver 32 to move away from the component 2. Because the position of the cutter 33 is above the abutting end of the first clamp block 311 and the second clamp block 312, the adhesive tape connected with the film is still clamped by the clamping part 31, and the operator does not need to re-install the adhesive tape between the first clamp block 311 and the second clamp block 312.

[0044] The above embodiments are only for illustrating the technical concept and characteristics of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and implement it, and cannot limit the protection scope of the present application. For those skilled in the art, it is obvious that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or basic characteristics of the present application, therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, the scope of the present application is defined by the appended claims rather than the above description, therefore, all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application.

Claims

1. A multi-station winding machine with a packaging device, characterized in that, The packaging device comprises a base (11) provided with a rotating disc (12) rotating around a vertical axis; a mounting part (13) of a mounting element (2) is provided on the periphery of the rotating disc (12) away from the axis, the element (2) comprises a lead wire (22) and a body (21), the mounting part (13) rotates in the clockwise or counterclockwise direction under the driving of the rotating disc (12), and the mounting part (13) can rotate around its own axis, and the packaging device is arranged on the running path of the mounting part (13); The packaging device comprises: A sticky tape mechanism (3) having a roll of sticky tape and a clamping part (31); the clamping part (31) has a first clamping block (311) and a second clamping block (312), and the first clamping block (311) and the second clamping block (312) cooperate to paste the output sticky tape in the roll on the element (2); A winding mechanism (4) having a winding driver (41) and a clamping tongue (42), the clamping tongue (42) is clamped with a reserved buckle on the mounting part (13), and under the driving of the winding driver (41), the mounting part (13) rotates together with the element (2) to perform the winding action of the sticky tape; A bending mechanism (5) having a bending plate (51), the bending plate (51) rotates under the driving of a bending driver (52) to abut against the end of the lead wire (22) to bend the lead wire (22) on the body (21).

2. A multi-station winding machine with a packaging device according to claim 1, characterized in that, The clamping part (31) comprises a pasting driver (32) driving the first clamping block (311) and the second clamping block (312) to move synchronously; the second clamping block (312) is connected with a clamping driver (313), and the second clamping block (312) abuts against or separates from the first clamping block (311) under the driving of the clamping driver (313).

3. A multi-station winding machine with a packaging device according to claim 1, characterized in that, The first clamping block (311) is provided with a cutter (33) for cutting the sticky tape, and the cutter (33) is fixed above the abutting end of the first clamping block (311) and the second clamping block (312).

4. A multi-station winding machine with a packaging device according to claim 1, characterized in that, The winding mechanism (4) is provided with a wire clamping block (43) corresponding to the lead wire (22), and the wire clamping block (43) clamps the lead wire (22) when the clamping tongue (42) is clamped with the buckle, so that the lead wire (22) rotates synchronously with the body (21).

5. A multi-station winding machine with a packaging device according to claim 1, characterized in that, A positioning mechanism (6) is arranged, the positioning mechanism (6) comprises an end positioning device (62) comprising a pair of positioning clamping teeth (621) arranged in the vertical direction, a positioning groove (622) is formed between the pair of positioning clamping teeth (621), one end of the positioning groove (622) close to the mounting part (13) is arranged as a horn mouth (6221), and the other end away from the mounting part (13) is arranged as a clamping groove, and the positioning clamping teeth (621) drive the end of the lead wire (22) to enter the clamping groove from the horn mouth (6221) under the driving of a clamping tooth driver (623).

6. A multi-station winding machine with a packaging device according to claim 5, characterized in that, The positioning mechanism (6) comprises a middle portion positioner (61), which comprises a positioning pressing plate (611) abutting against the middle portion of the lead (22) under the drive of a pressing plate driver (612).

Images