Mixing device for processing colorful dispersed phase emulsion
Through innovative design of the mixing and scraping components, the problems of uneven mixing and slow feeding of multicolored dispersed phase emulsions are solved, achieving efficient mixing and convenient cleaning.
Patent Information
- Application Number
- CN202423163547.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-20
AI Technical Summary
Existing mixing devices suffer from uneven stirring and dead zones during the mixing of multicolored dispersed phase emulsions, resulting in incomplete mixing. Furthermore, viscous materials tend to adhere to the tank walls, leading to slow material discharge.
The design employs a combination of a mixing component and a scraping component. The mixing component uses a servo motor to drive a pulley and agitator blades for thorough mixing, and the mixing position is adjusted by a screw and a forward/reverse motor. The scraping component uses a drive motor to drive a scraper to clean the inner wall.
It achieves thorough mixing of raw materials, avoids dead zones, improves mixing effect, ensures smooth material feeding, and simplifies the cleaning process of the mixing box.
Smart Images
Figure CN223697446U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of multicolor dispersed phase emulsion processing technology, specifically a mixing device for multicolor dispersed phase emulsion processing. Background Technology
[0002] Multicolor dispersed phase emulsion raw materials need to be mixed. When making multicolor coatings, the raw materials of the dispersed phase and the continuous phase need to be mixed together to form multicolor particles. At present, the mixing devices in the existing technology usually only have a simple stirring shaft, which makes the raw material mixing dead corners, and the mixing is not uniform and thorough enough, which cannot meet the processing requirements. Utility Model Content
[0003] (a) Technical problems to be solved
[0004] To address the shortcomings of existing technologies, this invention provides a mixing device for processing multicolored dispersed phase emulsions, which solves the problems mentioned in the background section.
[0005] (ii) Technical solution.
[0006] To achieve the above objectives, this utility model specifically adopts the following technical solution:
[0007] A mixing device for processing multicolor dispersed phase emulsions includes a mixing chamber with a cover plate hinged to it and a support base installed on the mixing chamber. The cover plate is connected to the mixing chamber by a snap fastener. A feed hopper is provided on the cover plate. A scraping assembly is provided inside the mixing chamber, and a mixing assembly is provided inside the mixing chamber.
[0008] The mixing assembly includes two guide plates installed inside a mixing chamber. A slide is slidably connected between the two guide plates. Two rotating shafts are rotatably connected to the slide. Each rotating shaft is equipped with a pulley, and a conveyor belt drives the two pulleys together. A servo motor is installed inside the slide. The output shaft of the servo motor is connected to one of the pulleys. Stirring blades are installed on the outer walls of both rotating shafts. A screw is rotatably connected inside the mixing chamber and threadedly connected to the slide. A forward and reverse motor is installed at one end of the mixing chamber, and the output shaft of the forward and reverse motor is connected to the screw.
[0009] Furthermore, the slide block has an I-shaped structure.
[0010] Furthermore, the scraping assembly includes limiting plates symmetrically installed on both sides of the inner cavity of the mixing chamber, a scraper is slidably connected between the two limiting plates, a lead screw is rotatably connected inside one of the limiting plates, the lead screw is threadedly connected to the scraper, and a drive motor is installed on one of the limiting plates, the output shaft of the drive motor is connected to the lead screw.
[0011] Furthermore, the scraper has a spiral shape.
[0012] Furthermore, the limiting plate is U-shaped, and the two limiting plates are symmetrically arranged.
[0013] (III) Beneficial Effects
[0014] Compared with the prior art, the present invention provides a mixing device for processing multicolored dispersed phase emulsions, which has the following beneficial effects:
[0015] This invention, through the setting of the mixing component, can fully stir the raw materials and facilitate the adjustment of the stirring position, so that the raw materials are fully mixed and the phenomenon of uneven mixing due to dead corners is avoided, thereby improving the stirring effect; through the setting of the scraping component, the mixed raw materials can be scraped, thereby avoiding the phenomenon of the multicolored dispersed phase emulsion sticking to the inner wall of the mixing box and causing slow material feeding, thus improving the material feeding effect; and through the hinged cover plate, it is easy to clean the inside of the mixing box. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0017] Figure 2 This is a schematic diagram of the internal structure of the mixing box of this utility model;
[0018] Figure 3 This is a schematic diagram of the scraping assembly of this utility model;
[0019] Figure 4 This is a schematic diagram of the structure of the hybrid component of this utility model.
[0020] In the diagram: 1. Mixing box; 2. Support base; 3. Cover plate; 4. Feed hopper; 5. Scraper assembly; 51. Limiting plate; 52. Scraper; 53. Lead screw; 54. Drive motor; 6. Mixing assembly; 61. Guide plate; 62. Slide; 63. Screw; 64. Forward and reverse motor; 65. Rotary shaft; 66. Mixing blade; 67. Pulley; 68. Conveyor belt; 69. Servo motor. Detailed Implementation
[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0022] Example
[0023] like Figure 1 , Figure 2 , Figure 3 and Figure 4 As shown in the figure, a mixing device for processing multicolor dispersed phase emulsions according to one embodiment of the present invention includes a mixing tank 1, a cover plate 3 hinged to the mixing tank 1, a support base 2 installed on the mixing tank 1, the cover plate 3 and the mixing tank 1 being connected by a snap fastener, a feed hopper 4 provided on the cover plate 3, a scraper assembly 5 provided inside the mixing tank 1, and a mixing assembly 6 provided inside the mixing tank 1. The mixing assembly 6 allows for thorough mixing of the raw materials and facilitates adjustment of the mixing position, ensuring thorough mixing and avoiding uneven mixing due to dead zones, thus improving the mixing effect. The scraper assembly 5 scrapes the mixed raw materials, preventing the multicolor dispersed phase emulsion from adhering viscously to the inner wall of the mixing tank 1, thus avoiding slow material feeding and improving the feeding effect. The hinged cover plate 3 facilitates cleaning of the mixing tank 1.
[0024] The mixing assembly 6 includes two guide plates 61 installed inside the mixing chamber 1. A slide block 62 is slidably connected between the two guide plates 61. Two rotating shafts 65 are rotatably connected to the slide block 62. Each rotating shaft 65 is equipped with a pulley 67, and a conveyor belt 68 drives the two pulleys 67 together. A servo motor 69 is installed inside the slide block 62, and the output shaft of the servo motor 69 is connected to one of the pulleys 67. Stirring blades 66 are installed on the outer walls of both rotating shafts 65. A screw 63 is rotatably connected inside the mixing chamber 1 and is threaded to the slide block 62. A forward and reverse motor 64 is installed at one end of the mixing chamber 1, and the output shaft of the forward and reverse motor 64 is connected to the screw 63. The servo motor 69 drives the pulleys 67 to rotate, which in turn drives the conveyor belt 68 to drive the two rotating shafts 65 to rotate, thereby driving the stirring blades 66 to rotate and mix. At the same time, the forward and reverse motor 64 drives the screw 63 to rotate, which in turn drives the slide block 62 to slide on the guide plates 61 for guidance, thereby adjusting the mixing position and ensuring that the raw materials are fully mixed.
[0025] like Figure 4 As shown, in some embodiments, the slide 62 has an I-shaped structure; the structure is simple.
[0026] like Figure 3 As shown, in some embodiments, the scraping assembly 5 includes limiting plates 51 symmetrically installed on both sides of the inner cavity of the mixing chamber 1. A scraper 52 is slidably connected between the two limiting plates 51. A lead screw 53 is rotatably connected inside one of the limiting plates 51. The lead screw 53 is threadedly connected to the scraper 52. A drive motor 54 is installed on one of the limiting plates 51. The output shaft of the drive motor 54 is connected to the lead screw 53. The drive motor 54 drives the lead screw 53 to rotate, which drives the scraper 52 to slide up and down the limiting plate 51, thereby scraping the inner wall of the mixing chamber 1.
[0027] like Figure 3As shown, in some embodiments, the scraper 52 has a U-shaped structure; it can scrape the material from the inner wall of the mixing tank 1.
[0028] like Figure 3 As shown, in some embodiments, the limiting plate 51 is U-shaped, and the two limiting plates 51 are symmetrically arranged; this facilitates limiting and guiding.
[0029] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.
Claims
1. A mixing apparatus for processing multicolor dispersed phase emulsions, comprising a mixing chamber (1), characterized in that: The mixing box (1) is hinged with a cover plate (3), the mixing box (1) is equipped with a support base (2), the cover plate (3) is connected to the mixing box (1) by a snap fastener, the cover plate (3) is provided with a feed hopper (4), the mixing box (1) is provided with a scraping assembly (5), and the mixing box (1) is provided with a mixing assembly (6). The mixing assembly (6) includes two guide plates (61) installed inside the mixing chamber (1). A slide block (62) is slidably connected between the two guide plates (61). Two rotating shafts (65) are rotatably connected to the slide block (62). A pulley (67) is installed on each of the two rotating shafts (65). A conveyor belt (68) drives the two pulleys (67) together. A servo motor (69) is installed inside the slide block (62). The output shaft of the servo motor (69) is connected to one of the pulleys (67). A stirring blade (66) is installed on the outer wall of each of the two rotating shafts (65). A screw (63) is rotatably connected inside the mixing chamber (1). The screw (63) is threadedly connected to the slide block (62). A forward and reverse motor (64) is installed at one end of the mixing chamber (1). The output shaft of the forward and reverse motor (64) is connected to the screw (63).
2. The mixing apparatus for processing multicolor dispersed phase emulsions according to claim 1, characterized in that: The slide (62) has an I-shaped structure.
3. The mixing apparatus for processing multicolor dispersed phase emulsions according to claim 1, characterized in that: The scraping assembly (5) includes limiting plates (51) symmetrically installed on both sides of the inner cavity of the mixing box (1). A scraper (52) is slidably connected between the two limiting plates (51). A lead screw (53) is rotatably connected inside one of the limiting plates (51). The lead screw (53) is threadedly connected to the scraper (52). A drive motor (54) is installed on one of the limiting plates (51). The output shaft of the drive motor (54) is connected to the lead screw (53).
4. The mixing apparatus for processing multicolor dispersed phase emulsions according to claim 3, characterized in that: The scraper (52) has a spiral shape.
5. The mixing apparatus for processing multicolored dispersed phase emulsions according to claim 3, characterized in that: The limiting plate (51) is U-shaped, and the two limiting plates (51) are symmetrically arranged.