Protein hydrolysis device

Abstract

The utility model discloses a protein hydrolysis device which comprises a hydrolysis tank, feeding and discharging mechanisms used for feeding and discharging are arranged at the two ends of the hydrolysis tank, and the full stirring mechanism is located at the bottom of the hydrolysis tank; the material beating mechanism is located on the side wall of the sufficient stirring mechanism; the sufficient stirring mechanism comprises two stirring rods, a driving assembly, a wall scraping assembly and a bottom sweeping assembly; the hydrolysis tank has the beneficial effects that by arranging the sufficient stirring mechanism, raw materials and catalysts which are adhered to the inner wall of the hydrolysis tank and precipitate at the bottom can be sufficiently stirred and uniformly mixed, so that the condition that the raw materials and the catalysts are not sufficiently and uniformly mixed due to adhesion and precipitation is avoided; and the beating mechanism is arranged, so that a protein raw material and a catalyst can be conveniently beaten and scattered, and the purposes of mixing the raw material and the catalyst more uniformly and further improving the stirring and uniform mixing effect are achieved.

Description

TECHNICAL FIELD

[0001] The utility model belongs to hydrolysis device technical field, especially related to a protein hydrolysis device. BACKGROUND

[0002] Wheat protein powder, also known as active gluten powder and gluten powder, is a natural protein extracted from wheat (flour) and composed of multiple amino acids. The production and processing of wheat protein powder is a process of extracting protein from protein raw materials through protein hydrolysis. Therefore, a protein hydrolysis device is often used to hydrolyze and process protein raw materials.

[0003] The related hydrolysis device, as shown in the patent document with publication number CN221433003U, usually involves loading protein raw materials into a sealed container and then heating the protein raw materials inside the container to achieve protein hydrolysis.

[0004] However, when using the above method, the protein hydrolysis process often requires the degradation of protein into smaller polypeptides or amino acids through the hydrolysis of peptide bonds under the action of protease. When protein raw materials and catalysts such as protease are added to the hydrolysis container, some protein raw materials and catalysts such as protease may adhere to the inner wall of the container or precipitate at the bottom of the container, leading to uneven mixing of protein raw materials and protease during protein hydrolysis. This may result in reduced hydrolysis efficiency and incomplete hydrolysis. SUMMARY

[0005] The utility model aims to provide a protein hydrolysis device to solve the technical problems of insufficient and uneven mixing of protein raw materials and protease, leading to reduced hydrolysis efficiency and incomplete hydrolysis.

[0006] The above technical purpose of the utility model is achieved through the following technical solutions:

[0007] A protein hydrolysis device includes a hydrolysis tank, a plurality of support legs fixedly connected to the bottom of the hydrolysis tank, an inlet and outlet mechanism for feeding and discharging at both ends of the hydrolysis tank, and

[0008] A sufficient stirring mechanism is located at the bottom of the hydrolysis tank to fully stir and mix the adhered and precipitated protein raw materials and catalysts.

[0009] A material beating mechanism is located on the side wall of the sufficient stirring mechanism to beat, disperse, and mix the protein raw materials and catalysts.

[0010] The sufficient stirring mechanism comprises two stirring rods, a driving assembly, a wall scraping assembly and a bottom sweeping assembly, one end of the two stirring rods is installed at the bottom of the hydrolysis tank through the driving assembly, the wall scraping assembly is installed at the other end of the two stirring rods, and the bottom sweeping assembly is installed at the side wall of the wall scraping assembly.

[0011] Further, the driving assembly comprises a motor, a rotating shaft and a fixing block, the motor is fixedly connected to the center of the bottom of the hydrolysis tank, one end of the rotating shaft is fixedly connected to the output end of the motor by rotating through the center of the bottom of the hydrolysis tank, and the other end of the rotating shaft is fixedly connected to the bottom of the fixing block.

[0012] Further, the wall scraping assembly comprises two first telescopic grooves, two first springs, two telescopic rods and two wall scraping plates, the two first telescopic grooves are respectively arranged at the other end of the two stirring rods, one end of the two telescopic rods is elastically connected to one end of the two first telescopic grooves through the two first springs, and one end of the two wall scraping plates is fixedly connected to the other end of the two telescopic rods.

[0013] Further, the bottom sweeping assembly comprises two fixed rods and two cleaning units, one end of the two fixed rods is fixedly connected to the bottom of the two wall scraping plates, and the two cleaning units are respectively installed at the bottom of the two fixed rods.

[0014] Further, the cleaning unit comprises a second telescopic groove, a plurality of second springs and a bottom sweeping brush rod, the second telescopic groove is arranged at the bottom of the fixed rod, one end of the plurality of second springs is fixedly connected to the top of the second telescopic groove in a uniform distribution mode, the side wall of the bottom sweeping brush rod is slidingly connected to the side wall of the second telescopic groove, and the top of the bottom sweeping brush rod is fixedly connected to the other end of the plurality of second springs.

[0015] Further, the material beating mechanism comprises a plurality of beating plates and a plurality of rotation assemblies, one end of the plurality of beating plates is respectively installed at the side wall of the two stirring rods through the plurality of rotation assemblies.

[0016] Further, the rotation assembly comprises a support frame, a rotating block and two torsion springs, the bottom of the support frame is fixedly connected to the side wall of the stirring rod, one end of the beating plate is rotatably connected to the middle part of the support frame through the rotating block, and the two ends of the two torsion springs are fixedly connected to the side wall of the support frame and the side wall of the rotating block.

[0017] Further, the feeding and discharging mechanism comprises a feeding pipe, a feeding valve, a discharging pipe and a discharging valve, one end of the feeding pipe is fixedly connected to the top of the hydrolysis tank, the feeding valve is fixedly connected to the side wall of the feeding pipe, one end of the discharging pipe is fixedly connected to the bottom of the hydrolysis tank, and the discharging valve is fixedly connected to the side wall of the discharging pipe.

[0018] In summary, the utility model has the following beneficial effects:

[0019] ①By setting fully agitating mechanism, can be convenient for to the raw material and catalyst that adhere to the inner wall of hydrolysis tank and deposit in bottom fully agitated mix, thereby avoided raw material and catalyst adhesion and deposit appear mixing not fully even, further reached the purpose that effective improvement protein hydrolysis efficiency and fullness, and through setting material beating mechanism, can be convenient for to protein raw material and catalyst beat and scatter, thereby reached make raw material and catalyst mix more even, further improve the purpose of mixing effect. BRIEF DESCRIPTION OF DRAWINGS

[0020] Figure 1 It is the whole structure schematic view of the utility model;

[0021] Figure 2 It is the local structure section view of the utility model;

[0022] Figure 3 It is the local structure explosion section view of fully agitating mechanism of the utility model;

[0023] Figure 4 It is the structure schematic view of material beating mechanism of the utility model;

[0024] In the drawing, 1, hydrolysis tank;101, support leg;2, inlet and outlet mechanism;201, feed pipe;202, feed valve;203, discharge pipe;204, discharge valve;3, fully agitating mechanism;301, stirring rod;4, drive assembly;401, motor;402, rotating shaft;403, fixed block;5, wall scraping assembly;501, first telescopic groove;502, first spring;503, telescopic rod;504, wall scraping plate;6, bottom sweeping assembly;601, fixed rod;7, cleaning unit;701, second telescopic groove;702, second spring;703, bottom sweeping brush rod;8, material beating mechanism;801, beating plate;9, gyration assembly;901, support frame;902, rotating block;903, torsional spring. DETAILED DESCRIPTION

[0025] The utility model will be further explained in detail in combination with the drawings.

[0026] Please refer to Figures 1-4 , the utility model provides technical scheme:

[0027] A kind of protein hydrolysis device, comprising: hydrolysis tank 1;The bottom of hydrolysis tank 1 is fixedly connected with several support legs 101, and the both ends of hydrolysis tank 1 are provided with inlet and outlet mechanism 2 for feeding and discharging, further comprising

[0028] The sufficient stirring mechanism 3 is located at the bottom of the hydrolysis tank 1, and is used for sufficiently stirring and mixing the adhered and precipitated protein raw materials and catalysts;

[0029] The beating mechanism 8 is located at the side wall of the sufficient stirring mechanism 3, and is used for beating and dispersing and mixing the protein raw materials and catalysts;

[0030] The sufficient stirring mechanism 3 comprises two stirring rods 301, a driving assembly 4, a wall scraping assembly 5 and a bottom sweeping assembly 6. One end of the two stirring rods 301 is installed at the bottom of the hydrolysis tank 1 through the driving assembly 4. The wall scraping assembly 5 is installed at the other end of the two stirring rods 301. The bottom sweeping assembly 6 is installed at the side wall of the wall scraping assembly 5.

[0031] The driving assembly 4 comprises a motor 401, a rotating shaft 402 and a fixed block 403. The motor 401 is fixedly connected to the center of the bottom of the hydrolysis tank 1. One end of the rotating shaft 402 is fixedly connected to the output end of the motor 401 by rotating through the center of the bottom of the hydrolysis tank 1. The bottom of the fixed block 403 is fixedly connected to the other end of the rotating shaft 402. The one end of the two stirring rods 301 is fixedly connected to the side wall of the fixed block 403 in a symmetrical manner.

[0032] The wall scraping assembly 5 comprises two first telescopic grooves 501, two first springs 502, two telescopic rods 503 and two wall scraping plates 504. The two first telescopic grooves 501 are respectively arranged at the other end of the two stirring rods 301. One end of the two telescopic rods 503 is elastically connected to one end of the two first telescopic grooves 501 through the two first springs 502. One end of the two wall scraping plates 504 is fixedly connected to the other end of the two telescopic rods 503.

[0033] The bottom sweeping assembly 6 comprises two fixed rods 601 and two cleaning units 7. One end of the two fixed rods 601 is fixedly connected to the bottom of the two wall scraping plates 504. The two cleaning units 7 are respectively installed at the bottom of the two fixed rods 601.

[0034] The cleaning unit 7 comprises a second telescopic groove 701, a plurality of second springs 702 and a bottom sweeping brush rod 703. The second telescopic groove 701 is arranged at the bottom of the fixed rod 601. One end of the plurality of second springs 702 is fixedly connected to the top of the second telescopic groove 701 in a uniform distribution manner. The side wall of the bottom sweeping brush rod 703 is slidingly connected to the side wall of the second telescopic groove 701. The top of the bottom sweeping brush rod 703 is fixedly connected to the other end of the plurality of second springs 702.

[0035] The feeding and discharging mechanism 2 includes a feeding pipe 201, a feeding valve 202, a discharging pipe 203, and a discharging valve 204. One end of the feeding pipe 201 is fixedly connected to the top of the hydrolysis tank 1, the feeding valve 202 is fixedly connected to the side wall of the feeding pipe 201, one end of the discharging pipe 203 is fixedly connected to the bottom of the hydrolysis tank 1, and the discharging valve 204 is fixedly connected to the side wall of the discharging pipe 203.

[0036] In this embodiment, firstly, the feed valve 202 is opened to open the feed pipe 201, allowing the protein raw materials and protease, among other materials required for hydrolysis, to be added into the hydrolysis tank 1 for hydrolysis. After hydrolysis, the discharge valve 204 is opened to open the discharge pipe 203, allowing the hydrolyzed protein to be discharged from the hydrolysis tank 1 for further processing. Secondly, during hydrolysis, the motor 401 is activated, providing force to rotate the connected rotating shaft 402 in the middle of the hydrolysis tank 1. The rotation of the rotating shaft 402 causes the stirring rod 301, connected to the fixed block 403, to rotate as well. The rotation of the stirring rod 301 mixes the protein raw materials and protease. Simultaneously, the first spring 502 provides force to cause the connected telescopic rod 503 to extend from the first telescopic groove at one end of the stirring rod 301. The scraper 504 extends outward from the inner wall of the hydrolysis tank 1 via the telescopic rod 503, thus bringing it into contact with the inner wall of the hydrolysis tank 1. At this time, the rotation of the stirring rod 301 causes the scraper 504 to follow the rotation, scraping and mixing the raw materials and catalysts such as proteases adhering to the inner wall of the hydrolysis tank 1. The second spring 702 provides force, causing the bottom-sweeping brush rod 703 connected to it to slide out from the second telescopic groove 701 at the bottom of the fixed rod 601. The bottom-sweeping brush rod 703 extends out and comes into contact with the bottom of the hydrolysis tank 1. The rotation of the scraper 504 then causes the bottom-sweeping brush rod 703 to follow the rotation, scraping and stirring the raw materials and catalysts precipitated at the bottom of the hydrolysis tank 1. This facilitates thorough mixing of the raw materials and catalysts adhering to the inner wall of the hydrolysis tank 1 and precipitated at the bottom, preventing adhesion and precipitation of raw materials and catalysts, thus effectively improving the efficiency and completeness of protein hydrolysis.

[0037] Furthermore, the material tapping mechanism 8 includes several tapping plates 801 and several rotary components 9, with one end of each tapping plate 801 being mounted on the side wall of two stirring rods 301 via several rotary components 9.

[0038] The whirling assembly 9 comprises a support frame 901, a rotating block 902 and two torsion springs 903, the bottom of the support frame 901 is fixedly connected to the side wall of the stirring rod 301, one end of the beating plate 801 is rotatably connected to the middle of the support frame 901 through the rotating block 902, and the two ends of the two torsion springs 903 are fixedly connected to the side wall of the support frame 901 and the side wall of the rotating block 902 respectively;

[0039] On the basis of the above-mentioned embodiment, the raw materials and the catalyst are stirred and mixed by rotating the stirring rod 301, the beating plate 801 provided is driven to rotate by the stirring rod 301, the beating plate 801 is rotated to contact and collide with the raw materials and the catalyst, the raw materials and the catalyst are further mixed more uniformly by the contact and collision, and the purpose of further improving the stirring and mixing effect is achieved.

[0040] Brief description of the use process:

[0041] In use, first, the feeding pipe 201 is opened by opening the feeding valve 202, and the protein raw materials and the hydrolysis required materials such as protease are added into the hydrolysis tank 1 for hydrolysis reaction through the opening of the feeding pipe 201;

[0042] Then, in the hydrolysis process, the motor 401 is started to provide a driving force to drive the rotating shaft 402 connected thereto to rotate in the middle of the hydrolysis tank 1, and the rotating shaft 402 is rotated to drive the stirring rod 301 connected through the fixing block 403 to rotate, and the stirring rod 301 is rotated to stir and mix the protein raw materials and the protease, and at the same time, the first spring 502 provides a driving force to make the telescopic rod 503 connected thereto extend out of the first telescopic slot 501 opened at one end of the stirring rod 301, and the telescopic rod 503 extends out to make the wall scraping plate 504 abut against the inner wall of the hydrolysis tank 1, at this time, the stirring rod 301 is rotated to drive the wall scraping plate 504 to rotate to scrape and mix the raw materials and the protease catalyst adhering to the inner wall of the hydrolysis tank 1, and the second spring 702 provides a driving force to make the bottom sweeping brush rod 703 connected thereto extend out of the second telescopic slot 701 opened at the bottom of the fixed rod 601, and the bottom sweeping brush rod 703 extends out to abut against the bottom of the hydrolysis tank 1, at this time, the wall scraping plate 504 is rotated to drive the bottom sweeping brush rod 703 to rotate to scrape and stir the raw materials and the catalyst precipitated at the bottom of the hydrolysis tank 1, so that the raw materials and the catalyst adhering to the inner wall of the hydrolysis tank 1 and precipitated at the bottom can be effectively and conveniently stirred and mixed, the mixing of the raw materials and the catalyst is uniform, the protein hydrolysis efficiency and the fullness are effectively improved;

[0043] Secondly, the stirring rod 301 is rotated to drive the beating plate 801 to rotate, the beating plate 801 is rotated to contact and collide with the raw materials and the catalyst, and then the contact and collision make the beating plate 801 rotate through the rotating block 902 in the middle of the support frame 901, and the torsional spring 903 provides a counteracting force to make the rotating block 902 rotate back, and the rotating block 902 rotates back to drive the beating plate 801 connected thereto to rotate back, so that the beating plate 801 is rotated and rotates back to effectively and conveniently beat and scatter the protein raw materials and the catalyst, the raw materials and the catalyst are mixed more uniformly, and the stirring and mixing effect is further improved.

[0044] Finally, after the hydrolysis is completed, the discharge valve 204 is opened to open the discharge pipe 203, at this time, the opened discharge pipe 203 can discharge the hydrolyzed protein from the hydrolysis tank 1 for subsequent processing and use.

[0045] The specific embodiment is only an explanation of the utility model, and is not a limitation of the utility model, and those skilled in the art can make modifications without creative contribution after reading the specification, but as long as it is within the scope of the claims of the utility model, it is protected by the patent law.

Claims

1. A protein hydrolysis apparatus, comprising: Hydrolysis tank (1); characterized in that: a plurality of support legs (101) are fixedly connected to the bottom of the hydrolysis tank (1), and feeding and discharging mechanisms (2) for feeding and discharging are provided at both ends of the hydrolysis tank (1), and further includes A thorough stirring mechanism (3) is located at the bottom of the hydrolysis tank (1) to thoroughly stir and mix the adhered and precipitated protein raw materials and catalyst; The material-beating mechanism (8) is located on the side wall of the fully mixing mechanism (3) for beating, dispersing and mixing protein raw materials and catalysts. The fully stirring mechanism (3) includes two stirring rods (301), a drive assembly (4), a wall scraping assembly (5), and a bottom sweeping assembly (6). One end of the two stirring rods (301) is installed at the bottom of the hydrolysis tank (1) through the drive assembly (4), the wall scraping assembly (5) is installed at the other end of the two stirring rods (301), and the bottom sweeping assembly (6) is installed on the side wall of the wall scraping assembly (5).

2. The protein hydrolysis apparatus according to claim 1, characterized in that: The drive assembly (4) includes a motor (401), a rotating shaft (402), and a fixed block (403). The motor (401) is fixedly connected to the bottom center of the hydrolysis tank (1). One end of the rotating shaft (402) is fixedly connected to the output end of the motor (401) by rotating through the bottom center of the hydrolysis tank (1). The bottom of the fixed block (403) is fixedly connected to the other end of the rotating shaft (402), and one end of each of the two stirring rods (301) is symmetrically fixedly connected to the side wall of the fixed block (403).

3. The protein hydrolysis apparatus according to claim 1, characterized in that: The wall scraping assembly (5) includes two first telescopic grooves (501), two first springs (502), two telescopic rods (503), and two wall scraping plates (504). The two first telescopic grooves (501) are respectively opened at the other end of the two stirring rods (301). One end of the two telescopic rods (503) is elastically connected to one end of the two first telescopic grooves (501) through the two first springs (502). One end of the two wall scraping plates (504) is fixedly connected to the other end of the two telescopic rods (503).

4. The protein hydrolysis apparatus according to claim 3, characterized in that: The bottom sweeping assembly (6) includes two fixed rods (601) and two cleaning units (7). One end of each of the two fixed rods (601) is fixedly connected to the bottom of the two scraper plates (504), and the two cleaning units (7) are respectively installed on the bottom of the two fixed rods (601).

5. The protein hydrolysis apparatus according to claim 4, characterized in that: The cleaning unit (7) includes a second telescopic groove (701), a plurality of second springs (702) and a bottom sweeping brush rod (703). The second telescopic groove (701) is opened at the bottom of the fixed rod (601). One end of the plurality of second springs (702) is evenly distributed and fixedly connected to the top of the second telescopic groove (701). The side wall of the bottom sweeping brush rod (703) is slidably connected to the side wall of the second telescopic groove (701), and the top of the bottom sweeping brush rod (703) is fixedly connected to the other end of the plurality of second springs (702).

6. The protein hydrolysis apparatus according to claim 1, characterized in that: The material-tapping mechanism (8) includes several tapping plates (801) and several rotating components (9). One end of each of the tapping plates (801) is respectively installed on the side wall of two stirring rods (301) through several rotating components (9).

7. The protein hydrolysis apparatus according to claim 6, characterized in that: The gyratory assembly (9) includes a support frame (901), a rotating block (902), and two torsion springs (903). The bottom of the support frame (901) is fixedly connected to the side wall of the stirring rod (301). One end of the striking plate (801) is rotatably connected to the middle of the support frame (901) through the rotating block (902). The two ends of the two torsion springs (903) are fixedly connected to the side wall of the support frame (901) and the side wall of the rotating block (902), respectively.

8. The protein hydrolysis apparatus according to claim 1, characterized in that: The feeding and discharging mechanism (2) includes a feeding pipe (201), a feeding valve (202), a discharging pipe (203), and a discharging valve (204). One end of the feeding pipe (201) is fixedly connected to the top of the hydrolysis tank (1), the feeding valve (202) is fixedly connected to the side wall of the feeding pipe (201), one end of the discharging pipe (203) is fixedly connected to the bottom of the hydrolysis tank (1), and the discharging valve (204) is fixedly connected to the side wall of the discharging pipe (203).

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