Honeycomb type catalyst structure of denitration SCR (Selective Catalytic Reduction) system

The improved installation and fixing structure solved the installation and disassembly problems of honeycomb catalysts, improved the installation efficiency and stability of the catalysts, and enhanced catalytic efficiency.

CN223697782UActive Publication Date: 2025-12-23CHONGQING HERAN ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202520069313.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-13
Publication Date
2025-12-23
Estimated Expiration
2035-01-13

AI Technical Summary

Technical Problem

The existing honeycomb catalyst structure of denitrification SCR systems is inconvenient to install and disassemble, making catalyst replacement difficult and reducing catalytic efficiency over long-term use.

Method used

The structure employs a mounting frame, support plate, mounting base, mounting bolts, positioning column, and fixing components. The cooperation of these components facilitates the installation and fixation of the catalyst, improves installation efficiency, and enhances the connection stability of the catalyst.

Benefits of technology

It enables convenient installation and removal of the catalyst, improves catalytic efficiency, and avoids the problem of efficiency reduction caused by difficulty in replacement.

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Abstract

The utility model relates to the technical field of industrial denitration devices, in particular to a honeycomb type catalyst structure of a denitration SCR (Selective Catalytic Reduction) system, which comprises a mounting frame, a mounting component and a fixing component, the mounting assembly comprises supporting plates, mounting seats, mounting bolts and positioning columns, the multiple supporting plates are fixedly connected with the mounting frame and located in the middle of the mounting frame, the mounting seats are fixedly connected with the supporting plates and located among the multiple supporting plates, the mounting bolts are detachably connected with the mounting seats and penetrate through the mounting seats, and the positioning columns are fixedly connected with the mounting seats. The number of the positioning columns is multiple, the multiple positioning columns are fixedly connected with the mounting base and located at the top of the mounting base, and the fixing assembly is connected with the mounting frame, so that the problems that when the honeycomb type catalyst structure of the denitration SCR system is used, the catalyst structure is inconvenient to mount and dismount, the catalyst structure is inconvenient to replace, and the catalyst structure is inconvenient to replace are solved. The catalytic efficiency is reduced when the catalyst is used for a long time.
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Description

Technical Field

[0001] This utility model relates to the technical field of industrial denitrification devices, and in particular to a honeycomb catalyst structure for a denitrification SCR system. Background Technology

[0002] Currently, the domestic approach to ultra-clean emissions involves adding a catalyst layer. However, this increases the cost of the reactor structure. Furthermore, due to limitations in catalyst height, in some power plants where the reactor volume cannot be increased further, insufficient catalyst can lead to failure to meet ultra-clean emission standards. Consequently, the power plant's output is restricted, resulting in direct economic losses for the enterprise.

[0003] The existing announcement number CN206823806U discloses a honeycomb catalyst structure for a denitrification SCR system, including a frame and catalyst units. The frame surrounds the catalyst units to form a catalyst module. The key technology is that the catalyst modules are connected by positioning connecting blocks. The catalyst modules are connected by connecting blocks, and two catalyst sections can be loaded in the same layer. This breaks through the limitation of the length of the catalyst unit, which means that up to twice the original amount of catalyst can be loaded in one layer. This solves the problem of catalyst loading that has long been difficult to solve in the industry. The connecting blocks control the alignment of the upper and lower modules to ensure that they are not tilted. The force between the upper and lower modules can be smoothly transmitted through the steel plate around the module without pressing on the catalyst and damaging it.

[0004] However, the honeycomb catalyst structure of the aforementioned denitrification SCR system makes it inconvenient to install and disassemble the catalyst structure during use, and the catalyst structure is not easy to replace, resulting in a decrease in catalytic efficiency over a long period of use. Utility Model Content

[0005] The purpose of this invention is to provide a honeycomb catalyst structure for a denitrification SCR system, which solves the problems of inconvenient installation and disassembly of the catalyst structure and the difficulty in replacing the catalyst structure during use, leading to a decrease in catalytic efficiency over a long period of use.

[0006] To achieve the above objectives, this utility model provides a honeycomb catalyst structure for a denitrification SCR system, including a mounting frame, a mounting assembly, and a fixing assembly. The mounting assembly includes a support plate, a mounting base, mounting bolts, and positioning columns. Multiple support plates are fixedly connected to the mounting frame and located in the center of the frame. The mounting base is fixedly connected to the support plates and located between them. The mounting bolts are detachably connected to the mounting base and pass through it. Multiple positioning columns are fixedly connected to the mounting base and located at the top of the base. The fixing assembly is connected to the mounting frame.

[0007] The mounting assembly further includes multiple inserts, each of which is fixedly connected to the mounting frame and located on the outside of the mounting frame.

[0008] The mounting frame has multiple slots on its outer side, the mounting base has two mounting holes on its top, two limiting holes on its top, and multiple fixing grooves on its outer side.

[0009] The fixing assembly includes a rotating shaft, a rotating seat, a pressure plate, and a limiting block. There are multiple rotating shafts, each rotatably connected to the mounting frame and located inside the mounting frame. There are multiple rotating seats, each rotatably connected to a rotating shaft and located outside the rotating shaft. There are multiple pressure plates, each fixedly connected to a rotating seat and located above the support plate. There are multiple limiting blocks, each fixedly connected to a pressure plate and located inside the fixing groove.

[0010] The fixing assembly further includes a fixing plate, fixing bolts, and limiting rods. The fixing plate is detachably connected to the mounting base and is located on top of the mounting base. There are two fixing bolts, which are threaded to the mounting base and pass through the fixing plate and the mounting hole, respectively. There are two limiting rods, which are fixedly connected to the fixing plate and are located inside the limiting hole, respectively.

[0011] This invention discloses a honeycomb catalyst structure for a denitrification SCR system. The mounting frame provides overall support for the device, the support plate provides support and positioning for the honeycomb catalyst, and the mounting base connects to the support plate. Mounting bolts facilitate the installation of the mounting base and mounting frame within the system. Positioning posts guide the position of the fixing plate. In use, the fixing assembly is opened, and the mounting bolts secure the mounting base and mounting frame within the system. The catalyst is then placed on the surface of the support plate, and finally, the fixing assembly is placed over the catalyst surface, facilitating the installation and fixing of multiple catalyst pieces. The combination of multiple inserts and slots allows for the positioning and connection of the mounting frames, enabling multiple mounting frames to be connected together. This significantly improves the catalytic efficiency of the catalyst and solves the problems of inconvenient installation and disassembly of the honeycomb catalyst structure in denitrification SCR systems, which hinders catalyst replacement and leads to reduced catalytic efficiency over long-term use. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a front view of the honeycomb catalyst structure of the denitrification SCR system according to the first embodiment of this utility model.

[0014] Figure 2 This is a schematic diagram of the installation component according to the first embodiment of the present invention.

[0015] Figure 3 This is the utility model Figure 2 Enlarged view of point A.

[0016] Figure 4 This is a structural schematic diagram of the fixing component of the first embodiment of this utility model.

[0017] In the diagram: 101-Mounting frame, 102-Support plate, 103-Mounting seat, 104-Mounting bolt, 105-Positioning post, 106-Insert strip, 107-Slot, 108-Mounting hole, 109-Limiting hole, 110-Fixing groove, 111-Rotating shaft, 112-Rotating seat, 113-Pressure plate, 114-Limiting block, 115-Fixing plate, 116-Fixing bolt, 117-Limiting rod. Detailed Implementation

[0018] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The embodiments described below with reference to the accompanying drawings are exemplary and intended to explain the present invention, but should not be construed as limiting the present invention.

[0019] The first embodiment of this application is as follows:

[0020] Please see Figures 1 to 4 ,in, Figure 1 This is a front view of the honeycomb catalyst structure of the denitrification SCR system according to the first embodiment of this utility model. Figure 2 This is a schematic diagram of the installation component according to the first embodiment of this utility model. Figure 3 This is the utility model Figure 2 Enlarged view of point A, Figure 4This is a schematic diagram of the fixing component of the first embodiment of the present invention. The present invention provides a honeycomb catalyst structure for a denitrification SCR system, including a mounting frame 101, a mounting component, and a fixing component. The mounting component includes a support plate 102, a mounting seat 103, mounting bolts 104, a positioning post 105, and an insert 106. The fixing component includes a rotating shaft 111, a rotating seat 112, a pressure plate 113, a limiting block 114, a fixing plate 115, a fixing bolt 116, and a limiting rod 117. The aforementioned solution solves the problem that the honeycomb catalyst structure of the denitrification SCR system is inconvenient to install and disassemble during use, and the catalyst structure is inconvenient to replace, resulting in a decrease in catalytic efficiency after long-term use.

[0021] In this specific embodiment, there are multiple support plates 102, each fixedly connected to the mounting frame 101 and located in the middle of the mounting frame 101. A mounting base 103 is fixedly connected to the support plates 102 and located between the multiple support plates 102. A mounting bolt 104 is detachably connected to the mounting base 103 and passes through it. There are multiple positioning posts 105, each fixedly connected to the mounting base 103 and located at the top of the mounting base 103. A fixing assembly is connected to the mounting frame 101. The mounting frame 101 provides support for the entire device. The support plates 102 provide support and limit the position of the honeycomb catalyst. The 03 is used to connect the support plate 102. The mounting bolt 104 facilitates the installation of the mounting base 103 and the mounting frame 101 in the system. The positioning post 105 is used to guide the position of the fixing plate 115. In use, the fixing assembly is opened, and the mounting bolt 104 facilitates the fixing of the mounting base 103 and the mounting frame 101 in the system. Then, the catalyst is placed on the surface of the support plate 102, and finally the fixing assembly is placed on the surface of the catalyst to facilitate the installation and fixing of multiple catalysts. The cooperation of multiple inserts 106 and slots 107 facilitates the limiting and connection of the mounting frame 101, so that multiple mounting frames 101 can be connected together, which significantly improves the catalytic efficiency of the catalyst.

[0022] The number of inserts 106 is multiple, and the multiple inserts 106 are fixedly connected to the mounting frame 101 respectively and are located on the outside of the mounting frame 101. The inserts 106 are used to provide a connection to the mounting frame 101. The insert 106 on the outside of one mounting frame 101 cooperates with the slot 107 of another mounting frame 101 to facilitate the connection of multiple mounting frames 101.

[0023] Secondly, the outer side of the mounting frame 101 is provided with a plurality of slots 107, the top of the mounting base 103 is provided with two mounting holes 108, the top of the mounting base 103 is also provided with two limiting holes 109, the outer side of the mounting base 103 is provided with a plurality of fixing grooves 110, the slots 107 cooperate with the insert 106 to facilitate the connection of the mounting frame 101, the mounting holes 108 are used to limit the fixing bolts 116, the limiting holes 109 cooperate with the limiting rods 117 to facilitate the limiting of the fixing plate 115, and the fixing grooves 110 cooperate with the limiting blocks 114 to facilitate the limiting of the position of the pressure plate 113.

[0024] Furthermore, there are multiple rotating shafts 111, each rotatably connected to the mounting frame 101 and located inside the mounting frame 101. There are multiple rotating seats 112, each rotatably connected to the rotating shaft 111 and located outside the rotating shaft 111. There are multiple pressure plates 113, each fixedly connected to the rotating seat 112 and located above the support plate 102. The number of limiting blocks 114... There are multiple limiting blocks 114, each fixedly connected to the pressure plate 113 and located inside the fixing groove 110. The rotating shaft 111 provides support and rotation for the rotating seat 112, the rotating seat 112 provides support for the pressure plate 113, the pressure plate 113 is used to fix the catalyst module, and the limiting blocks 114 cooperate with the fixing groove 110 to fix the position of the pressure plate 113 through the fixing plate 115, so as to prevent the catalyst module from shaking during use.

[0025] Finally, the fixing plate 115 is detached from the mounting base 103 and located on top of the mounting base 103. Two fixing bolts 116 are threaded to the mounting base 103 and pass through the fixing plate 115 and the mounting hole 108, respectively. Two limiting rods 117 are fixedly connected to the fixing plate 115 and located inside the limiting hole 109, respectively. After the catalyst module is installed, the rotating seat 112 rotates along the rotating shaft 111, causing the pressure plate 113 to press against the top of the catalyst. The pressure plate 113 and the support plate 102 facilitate the fixing of the catalyst. The limiting rods 117 and the positioning post 105 cooperate to position the fixing plate 115, preventing it from shifting during installation. Finally, the fixing bolts 116 secure the fixing plate 115, facilitating the installation and removal of the catalyst.

[0026] Using the honeycomb catalyst structure of the denitrification SCR system in this embodiment, the mounting frame 101 provides support for the entire device, the support plate 102 provides support and positioning for the honeycomb catalyst, the mounting base 103 connects to the support plate 102, and the mounting bolts 104 facilitate the installation of the mounting base 103 and the mounting frame 101 within the system. The positioning post 105 guides the position of the fixing plate 115. In use, the fixing assembly is opened, and the mounting bolts 104 facilitate the connection of the mounting base 103 and the mounting frame 101. The catalyst is fixed inside the system, then placed on the surface of the support plate 102, and finally the fixing component is placed on the surface of the catalyst. This facilitates the installation and fixing of multiple catalysts. The mounting frame 101 is then limited and connected by the cooperation of multiple inserts 106 and slots 107, allowing multiple mounting frames 101 to be connected together. This significantly improves the catalytic efficiency of the catalyst and solves the problem that the honeycomb catalyst structure in the denitrification SCR system is inconvenient to install and disassemble, and the catalyst structure is difficult to replace, leading to a decrease in catalytic efficiency after long-term use.

[0027] The above-disclosed embodiments are merely one or more preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art can understand that all or part of the processes for implementing the above embodiments and equivalent changes made in accordance with the claims of this application still fall within the scope of this application.

Claims

1. A honeycomb catalyst structure for a denitrification SCR system, comprising a mounting frame, characterized in that, It also includes mounting components and fixing components; The mounting assembly includes a support plate, a mounting base, mounting bolts, and positioning posts. There are multiple support plates, each fixedly connected to the mounting frame and located in the center of the frame. The mounting base is fixedly connected to the support plates and located between them. The mounting bolts are detachably connected to the mounting base and pass through it. There are multiple positioning posts, each fixedly connected to the mounting base and located at the top of the mounting base. The fixing assembly is connected to the mounting frame.

2. The honeycomb catalyst structure of the denitrification SCR system as described in claim 1, characterized in that, The mounting assembly also includes multiple inserts, each of which is fixedly connected to the mounting frame and located on the outside of the mounting frame.

3. The honeycomb catalyst structure of the denitrification SCR system as described in claim 1, characterized in that, The mounting frame has multiple slots on its outer side, the mounting base has two mounting holes on its top, the mounting base also has two limiting holes on its top, and the mounting base has multiple fixing grooves on its outer side.

4. The honeycomb catalyst structure of the denitrification SCR system as described in claim 3, characterized in that, The fixing assembly includes a rotating shaft, a rotating seat, a pressure plate, and a limiting block. There are multiple rotating shafts, each rotatably connected to the mounting frame and located inside the mounting frame. There are multiple rotating seats, each rotatably connected to a rotating shaft and located outside the rotating shaft. There are multiple pressure plates, each fixedly connected to a rotating seat and located above the support plate. There are multiple limiting blocks, each fixedly connected to a pressure plate and located inside the fixing groove.

5. The honeycomb catalyst structure of the denitrification SCR system as described in claim 4, characterized in that, The fixing assembly further includes a fixing plate, fixing bolts, and limiting rods. The fixing plate is detachably connected to the mounting base and is located on top of the mounting base. There are two fixing bolts, which are threaded to the mounting base and pass through the fixing plate and the mounting hole, respectively. There are two limiting rods, which are fixedly connected to the fixing plate and are located inside the limiting hole, respectively.

Citation Information

Patent Citations

  • Denitration SCR system honeycomb formula catalyst structure

    CN206823806U