Fire coal catalyst spraying device

By designing a multi-angle adjustable coal-fired catalyst spraying device, the problem of a single spraying angle was solved, the spraying area was increased, and the combustion efficiency was improved.

CN223698099UActive Publication Date: 2025-12-23CHINA UNITED CEMENT NANJING
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Patent Information

Application Number
CN202422910719.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-27
Publication Date
2025-12-23
Estimated Expiration
2034-11-27

AI Technical Summary

Technical Problem

Existing coal-fired catalyst spraying devices have a single spray angle and cannot be flexibly adjusted, resulting in a limited spraying area and poor spraying efficiency.

Method used

A coal-fired catalyst spraying device was designed, comprising a base, a liquid storage tank, a delivery pump, a mounting frame, a drive motor, mounting components, and nozzles. The drive motor rotates the mounting frame, and combined with flexible pipes and atomizing nozzles, it enables multi-angle spraying, increases the spraying area, and improves spraying efficiency.

Benefits of technology

It enables flexible adjustment of the nozzle angle, increases the spraying area, promotes the catalyst to play a more complete role in the coal combustion process, and improves the coal combustion efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a fire coal catalyst spraying device, and relates to the technical field of catalyst spraying, the fire coal catalyst spraying device comprises a base, a liquid storage tank and a delivery pump are arranged on the base, a mounting rack is rotatably arranged on the base, a driving motor for driving the mounting rack to rotate is arranged on the base, a mounting assembly is arranged on the mounting rack, and a nozzle is arranged on the mounting assembly; the liquid storage tank is connected with the delivery pump through a first pipeline, the delivery pump is connected with the adapter through a second pipeline, and the adapter is connected with the nozzle through a flexible pipeline. The mounting frame is rotatably arranged on the base and is provided with the driving motor, so that the mounting frame can drive the nozzle to realize multi-angle rotation; according to the spraying device, the angle of the nozzle can be flexibly adjusted, the spraying device better adapts to a complex working environment, the spraying area is enlarged, a catalyst can fully play a role in the coal combustion process, and more efficient combustion of coal is promoted.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of catalyst spraying, in particular to a coal combustion catalyst spraying device. BACKGROUND

[0002] In the cement production process, coal plays a key role. Cement production requires a large amount of heat energy, and coal as an important fuel source provides the necessary energy for the calcination process of the cement kiln. There are two theoretical explanations for the catalytic combustion of coal: oxygen transfer and electron transfer. In practical applications, the use of catalysts can significantly increase the volatile release rate of coal, effectively shorten the combustion time, greatly increase the ignition speed of coal, and accelerate the combustion speed of coke. It also has the effect of desulfurization and denitrification, which is of great significance for reducing pollutant emissions during combustion.

[0003] In the prior art, a spraying device is usually used to directly spray coal combustion catalyst. However, the existing spraying device has a single spraying angle and is inconvenient to adjust the spraying angle, resulting in a large limitation of the spraying area and poor spraying efficiency. SUMMARY

[0004] The purpose of the embodiments of the present application is to provide a coal combustion catalyst spraying device that can solve the technical problems of the prior art, such as the single spraying angle of the coal combustion catalyst spraying device, the inconvenience of adjusting the spraying angle, the large limitation of the spraying area, and the poor spraying efficiency.

[0005] The embodiments of the present application provide a coal combustion catalyst spraying device, which comprises a base, a liquid storage tank and a delivery pump are arranged on the base, a mounting bracket is rotatably arranged on the base, a drive motor is arranged on the base to drive the rotation of the mounting bracket, an installation assembly is arranged on the mounting bracket, a nozzle is arranged on the installation assembly, the liquid storage tank is connected with the delivery pump through a first pipeline, the delivery pump is connected with a conversion head through a second pipeline, and the conversion head is connected with the nozzle through a flexible pipeline.

[0006] Further, the installation assembly comprises a threaded column, a locking nut and a mounting block, the mounting block is fixed to one end of the threaded column, the nozzle is mounted on the mounting block, a through hole is arranged on the mounting bracket, one end of the threaded column away from the mounting block penetrates through the through hole, and the locking nut is threadedly connected with the threaded column to lock the installation assembly on the mounting bracket.

[0007] Further, the through hole is a waist-shaped hole.

[0008] Further, a plurality of installation assemblies are arranged, a plurality of flexible pipelines are arranged, and the flexible pipelines correspond one-to-one to the nozzles on the installation assemblies.

[0009] Further, the flexible pipeline is provided with a control valve.

[0010] Further, the nozzle is an atomizing nozzle.

[0011] Further, one side of the through hole is provided with a scale.

[0012] The utility model discloses the beneficial effects of:

[0013] The utility model discloses the mounting frame of rotation setting on the base, and the drive motor is configured, makes the mounting frame can drive the nozzle and realizes the rotation of multiple angles, and the liquid storage tank stores catalyst solution, provides power through the delivery pump, and the solution is transported from the liquid storage tank to the delivery pump through the first pipeline, and then the solution is sent to the conversion head through the second pipeline by the delivery pump, finally flows through the flexible pipeline and the nozzle, and is sprayed by the nozzle, compared with the traditional fixed angle spraying device, the spraying device can flexibly adjust the angle of nozzle, better adapt to complex working environment, increase the spraying area, make catalyst can play a more full role in the process of burning coal, promote the more efficient combustion of coal. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the following will briefly introduce the drawings needed to be used in the embodiments, it should be understood that the following drawings only show some embodiments of the present application, therefore should not be regarded as the limitation to the scope, for the ordinary skilled person in the art, under the premise of not paying the creative labor, can also obtain other related drawings according to these drawings.

[0015] Figure 1 For the structural schematic diagram of some embodiments of the present application;

[0016] Figure 2 For the top view of some embodiments of the present application;

[0017] Figure 3 For the structural schematic diagram of the mounting assembly of some embodiments of the present application;

[0018] The reference signs are respectively:

[0019] 1, base;2, liquid storage tank;3, delivery pump;4, mounting frame;41, through hole;5, drive motor;6, mounting assembly;61, threaded column;62, locking nut;63, mounting block;7, nozzle;8, first pipeline;9, second pipeline;10, conversion head;11, flexible pipeline;12, control valve;13, scale. DETAILED DESCRIPTION

[0020] To make the objectives, technical solutions and advantages of the embodiments of the present application clearer, the following will be combined with the accompanying drawings for the embodiments of the present application to make a clear and complete description of the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the accompanying drawings can be arranged and designed in various different configurations.

[0021] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments in the present application without creative labor are within the scope of protection of the present application.

[0022] It should be noted that similar reference numerals and letters in the following drawings represent similar items, and therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0023] In the description of the present application, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, or the orientations or positional relationships in which the products of the present application are usually placed, and are only for the convenience of describing the present application and simplifying the description, and therefore, cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore, cannot be understood as limiting the present application. In addition, the terms "first", "second", "third", etc. are only used for differentiation in description, and cannot be understood as indicating or implying relative importance.

[0024] In addition, the terms "horizontal", "vertical", "overhanging", etc. do not mean that the components must be absolutely horizontal or overhanging, but can be slightly inclined. For example, "horizontal" only means that it is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but can be slightly inclined.

[0025] In the description of the present application, it should also be noted that, unless otherwise explicitly specified and limited, the terms "arrange", "mount", "connect", "connect" should be understood broadly, for example, can be fixedly connected, or can be detachably connected, or integrally connected; can be mechanically connected, or can be electrically connected; can be directly connected, or can be indirectly connected through an intermediate medium, or can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to the specific circumstances. Specific embodiments

[0026] As Figure 1And Figure 2 As shown in the figure, the present application provides a coal-fired catalyst spraying device, comprising a base 1, a liquid storage tank 2 and a delivery pump 3 are arranged on the base 1, a mounting bracket 4 is rotatably arranged on the base 1, a drive motor 5 is arranged on the base 1 to drive the mounting bracket 4 to rotate, a mounting assembly 6 is arranged on the mounting bracket 4, a nozzle 7 is arranged on the mounting assembly 6, the liquid storage tank 2 is connected with the delivery pump 3 through a first pipeline 8, the delivery pump 3 is connected with a conversion head 10 through a second pipeline 9, the conversion head 10 is connected with the nozzle 7 through a flexible pipeline 11, the arrangement of the conversion head 10 can realize the conversion and adaptation of pipeline connection, so that different specifications of pipelines can be smoothly connected, the flexible pipeline 11 can absorb the stress and displacement change generated when the mounting bracket 4 rotates, avoiding damage or breakage due to frequent rotation, by arranging the mounting bracket 4 on the base 1 and configuring the drive motor 5, the mounting bracket 4 can drive the nozzle 7 to realize multi-angle rotation, the liquid storage tank 2 stores catalyst solution, which is powered by the delivery pump 3, the solution is delivered from the liquid storage tank 2 to the delivery pump 3 through the first pipeline 8, then the solution is sent to the conversion head 10 by the delivery pump 3 through the second pipeline 9, and finally flows through the flexible pipeline 11 and the nozzle 7, and is sprayed by the nozzle 7. Compared with the traditional fixed-angle spraying device, the spraying device can flexibly adjust the angle of the nozzle 7, better adapt to complex working environment, increase the spraying area, and make the catalyst play a more full role in the coal combustion process, promoting more efficient combustion of coal.

[0027] As shown in the figure, Figure 3 The mounting assembly 6 comprises a threaded column 61, a locking nut 62 and a mounting block 63, the mounting block 63 is fixedly arranged at one end of the threaded column 61, the nozzle 7 is mounted on the mounting block 63, the mounting bracket 4 is provided with a through hole 41, the end of the threaded column 61 away from the mounting block 63 penetrates through the through hole 41, and the locking nut 62 is threadedly connected with the threaded column 61 to lock the mounting assembly 6 on the mounting bracket 4. Specifically, the locking nut 62 is threadedly connected with the threaded column 61, during installation, the end of the threaded column 61 away from the mounting block 63 is smoothly penetrated through the through hole 41 on the mounting bracket 4, then the locking nut 62 is screwed on the threaded column 61 and gradually tightened, which can quickly and firmly fix the mounting assembly 6 on the mounting bracket 4, saving installation time.

[0028] As shown in the figure, Figure 1 And Figure 2 The through hole 41 is a waist-shaped hole, the long axis direction of the through hole 41 provides a moving space for the threaded column 61, so that the position of the threaded column 61 in the through hole 41 can be adjusted to a certain extent. During installation of the nozzle 7, the position of the threaded column 61 can be finely adjusted in the long axis direction of the through hole 41 according to actual needs, so as to realize accurate adjustment of the position of the nozzle 7.

[0029] As shown in the figure, Figure 1 And Figure 2As shown, there are multiple mounting components 6 and multiple flexible pipes 11. Each flexible pipe 11 corresponds to a nozzle 7 on the mounting component 6. Each nozzle 7 on the mounting component 6 independently delivers catalyst solution through its corresponding flexible pipe 11. This allows each nozzle 7 to perform spraying operations independently, enabling a wider spraying range. In this embodiment, there are 3 mounting components 6, 3 flexible pipes 11, and 3 corresponding nozzles 7.

[0030] like Figure 1 As shown, a control valve 12 is installed on the flexible pipe 11. The control valve 12 can precisely adjust the flow rate of the catalyst solution in the flexible pipe 11 according to the actual working conditions. For example, when the calorific value of the coal is low and the combustion rate is slow, the flow rate can be reduced by the control valve 12 to allow the catalyst to react more fully with the coal and improve the combustion efficiency. When the calorific value of the coal is high and the combustion rate is fast, the flow rate can be appropriately increased to ensure that the supply of catalyst can keep up with the combustion demand and maintain a good combustion effect.

[0031] like Figure 1 and Figure 2 As shown, nozzle 7 is an atomizing nozzle. The atomizing nozzle can break the coal catalyst solution into tiny droplets to form a mist spray. Compared with the traditional large droplet or columnar spray, it can cover the coal surface more evenly and increase the contact area between the catalyst and the coal.

[0032] like Figure 2 As shown, a scale 13 is provided on one side of the through hole 41. When the mounting component 6 is installed by engaging the through hole 41 with the threaded post 61, the scale 13 provides the operator with a clear positional reference. The operator can accurately place the threaded post 61 at a specific position in the through hole 41 according to actual needs. For example, when multiple nozzles 7 need to be arranged at equal or specific intervals, the position of each mounting component 6 on the mounting frame 4 can be accurately adjusted by referring to the scale 13 to ensure that the spacing between the nozzles 7 meets the design requirements, thereby achieving uniform and accurate spraying of the catalyst on the coal surface and improving the consistency and stability of the catalytic effect.

[0033] In this embodiment, the first pipe 8 and the second pipe 9 are rigid pipes, preferably cast iron pipes with an anti-corrosion layer.

[0034] The above are merely preferred embodiments of this application and are not intended to limit this application. Various modifications and variations can be made to this application by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this application should be included within the protection scope of this application.

Claims

1. A coal combustion catalyst spraying device, characterized by: The base is provided with a liquid storage tank and a delivery pump, a mounting frame is rotatably arranged on the base, a driving motor is arranged on the base to drive the mounting frame to rotate, a mounting assembly is arranged on the mounting frame, a nozzle is arranged on the mounting assembly, the liquid storage tank is connected with the delivery pump through a first pipeline, the delivery pump is connected with a conversion head through a second pipeline, and the conversion head is connected with the nozzle through a flexible pipeline.

2. A coal combustion catalyst spraying device according to claim 1, characterized in that: The mounting assembly comprises a threaded column, a locking nut and a mounting block, the mounting block is fixedly arranged on one end of the threaded column, the nozzle is mounted on the mounting block, a through hole is arranged on the mounting frame, one end of the threaded column away from the mounting block penetrates through the through hole, and the locking nut is threadedly connected with the threaded column to lock the mounting assembly on the mounting frame.

3. A coal combustion catalyst spraying device according to claim 2, characterized in that: The through hole is a waist-shaped hole.

4. A coal combustion catalyst spraying device according to claim 3, characterized in that: A plurality of mounting assemblies and a plurality of flexible pipelines are arranged, and the flexible pipelines correspond to the nozzles on the mounting assemblies one by one.

5. A coal combustion catalyst spraying device according to claim 3, characterized in that: A control valve is arranged on the flexible pipeline.

6. A coal combustion catalyst spraying device according to claim 1, characterized in that: The nozzle is an atomizing nozzle.

7. A coal combustion catalyst spraying device according to claim 2, characterized in that: A scale is arranged on one side of the through hole.