Aluminum alloy plate spraying equipment facilitating spraying
By designing an aluminum alloy sheet spraying equipment with an automatic spray head and dryer, the problems of low spraying efficiency and the need for manual turning have been solved, realizing automated spraying and rapid drying, and improving the ease of use and stability of the equipment.
Patent Information
- Application Number
- CN202423009669.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-06
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-06
AI Technical Summary
The existing aluminum alloy sheet spraying process suffers from problems such as low spraying efficiency, time and labor costs, the need for manual turning, and lack of drying capacity.
An aluminum alloy sheet spraying device including an automatic spray head and a dryer was designed. It has automatic spraying, flipping and drying functions, and achieves automated operation through a screw and gear structure driven by a motor.
It improves spraying efficiency, reduces manual labor intensity, ensures uniform spraying and rapid drying, and enhances the functionality and stability of the equipment.
Smart Images
Figure CN223698198U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum alloy sheet spraying technology, specifically to an aluminum alloy sheet spraying equipment that facilitates spraying. Background Technology
[0002] Aluminum alloys are among the most widely used non-ferrous metal structural materials in industry, with extensive applications in aviation, aerospace, automotive, machinery manufacturing, shipbuilding, and chemical industries. The rapid development of the industrial economy has led to an increasing demand for welded aluminum alloy structural components, prompting in-depth research into the weldability of aluminum alloys. Currently, aluminum alloys are the most widely used alloys. In the processing and production of aluminum alloy sheets, spraying is required. Existing spraying methods mostly rely on manual hand-held spray guns, resulting in low efficiency, time-consuming and labor-intensive processes, significantly increasing the workload of workers. Furthermore, existing automatic spraying equipment often only sprays one side of the aluminum alloy sheet, requiring manual flipping for the other side. Moreover, existing spraying devices often lack drying capabilities, meaning that the paint evenly sprayed on the aluminum alloy sheet may become contaminated with impurities during the drying process, leading to poor product quality. Therefore, we propose a convenient aluminum alloy sheet spraying equipment to solve these problems. Utility Model Content
[0003] The purpose of this invention is to provide a convenient aluminum alloy sheet spraying equipment to solve the problems mentioned in the background art, such as the time-consuming and labor-intensive nature of manual spraying and the fact that general spraying equipment requires manual turning and lacks drying capabilities.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a convenient aluminum alloy sheet spraying equipment, comprising a first mounting frame, a second mounting frame movably mounted on the first mounting frame, two sets of clamping blocks movably mounted on the second mounting frame, a first double-headed motor fixedly mounted at the center of the second mounting frame, a first screw fixedly mounted on the output shaft of the first double-headed motor, the first screw rotatably mounted inside the second mounting frame, a first slider movably mounted inside the second mounting frame, a threaded sleeve fixedly mounted at the center of the first slider, the threaded sleeve being threaded onto the first screw, the clamping blocks fixedly mounted on the first slider, guide rails fixedly mounted on both the upper and lower sides of the first mounting frame, a second slider movably mounted inside the guide rails, a spray head mounted on the lower side of the upper second slider, a dryer fixedly mounted on the upper side of the lower second slider, and the left sides of the two sets of guide rails fixedly connected by a connecting rod.
[0005] Preferably, a first rotary motor is fixedly mounted on the upper side of the first mounting frame, a second screw is fixedly mounted on the output shaft of the first rotary motor, a third slider is movably mounted inside the first mounting frame, another set of threaded sleeves is fixedly mounted on the third slider, the threaded sleeves inside the third slider are the same as the threaded sleeves on the first slider, the threaded sleeves inside the third slider are threaded onto the second screw, and the second mounting frame is movably mounted on the third slider.
[0006] Preferably, a first gear is fixedly installed at the center of the rear side of the second mounting frame, and the first gear is rotatably mounted on the third slider. A second rotary motor is movably arranged on one side of the first mounting frame, and a second gear is fixedly installed on the output shaft of the second rotary motor. The second gear meshes with the first gear. A sliding groove is opened on one side of the first mounting frame, and a connecting block is fixedly installed on the second rotary motor. The connecting block is fixedly installed on the third slider provided in the first mounting frame, and the connecting block slides between the sliding grooves.
[0007] Preferably, a second dual-head motor is fixedly installed inside the second slider, a third gear is fixedly installed on the output shaft of the second dual-head motor, and a rack is fixedly installed on the lower side of the guide rail, with the third gear meshing with the rack.
[0008] Preferably, a connecting frame is fixedly installed at the center of the connecting rod, and a guide block is fixedly installed on the left side of the connecting rod, with the upper end of the guide block flush with the lower side of the connecting frame.
[0009] Preferably, both the guide block and the connecting frame are provided with placement grooves, an extension rod is movably inserted into the placement groove, a limit groove is provided in the placement groove, a limit block is fixedly installed at the end of the extension rod, the limit block moves in the limit groove, and a take-up groove is provided at the center of the upper right side of the guide block.
[0010] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model enables the equipment to have an automatic painting function through a movable spray head, saving time and cost in painting aluminum alloy plates. In addition, the second mounting frame can rotate, enabling the equipment to automatically flip the aluminum alloy plates, increasing the functionality of the equipment. Furthermore, the equipment is also equipped with a movable dryer to dry the aluminum alloy plates, further increasing the functionality of the equipment and enabling the painted aluminum alloy plates to be dried quickly, increasing the stability of the equipment during use. Attached Figure Description
[0011] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0012] Figure 1 This is a front view schematic diagram of the structure of this utility model;
[0013] Figure 2 This is a schematic diagram showing the structural separation at the first mounting frame of this utility model;
[0014] Figure 3 This is a schematic diagram showing the structural separation at the guide rail of this utility model;
[0015] Figure 4 This is a schematic diagram showing the structural separation at the connecting rod of this utility model.
[0016] In the diagram: 1. First mounting frame; 2. Second mounting frame; 3. Connecting rod; 4. Clamping block; 5. First dual-head motor; 6. First screw; 7. First slider; 8. Screw sleeve; 9. Guide rail; 10. Second slider; 11. Spray head; 12. Dryer; 13. First rotary motor; 14. Second screw; 15. Third slider; 16. First gear; 17. Second rotary motor; 18. Second gear; 19. Slide groove; 20. Connecting block; 21. Second dual-head motor; 22. Third gear; 23. Rack; 24. Connecting frame; 25. Guide block; 26. Placement groove; 27. Extension rod; 28. Limiting groove; 29. Limiting block; 30. Picking groove. Detailed Implementation
[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0018] Please see Figure 1-4This utility model provides an embodiment of an aluminum alloy sheet spraying device that facilitates spraying. It includes a first mounting frame 1, a second mounting frame 2 movably mounted on the first mounting frame 1, two sets of clamping blocks 4 movably mounted on the second mounting frame 2, a first double-headed motor 5 fixedly mounted at the center of the second mounting frame 2, a first screw 6 fixedly mounted on the output shaft of the first double-headed motor 5, the first screw 6 rotatably mounted within the second mounting frame 2, a first slider 7 movably mounted within the second mounting frame 2, a threaded sleeve 8 fixedly mounted at the center of the first slider 7, and the threaded sleeve 8 threadedly connected to the first screw 6 for clamping. Block 4 is fixedly installed on the first slider 7. Guide rails 9 are fixedly installed on both the upper and lower sides of the first mounting frame 1. The second slider 10 is movably arranged inside the guide rail 9. The spray head 11 is installed on the lower side of the upper second slider 10, and the dryer 12 is fixedly installed on the upper side of the lower second slider 10. The left sides of the two sets of guide rails 9 are fixedly connected by connecting rods 3. This equipment has the ability to automatically spray paint and automatically rotate. The painting of the equipment can be carried out without manual rotation, which increases the convenience of the equipment. In addition, the equipment is also equipped with a dryer 12 for convenient drying, which increases the functionality and stability of the equipment during use.
[0019] Furthermore, a first rotary motor 13 is fixedly mounted on the upper side of the first mounting frame 1, and a second screw 14 is fixedly mounted on the output shaft of the first rotary motor 13. A third slider 15 is movably mounted inside the first mounting frame 1, and another set of threaded sleeves 8 is fixedly mounted on the third slider 15. The threaded sleeves 8 inside the third slider 15 are the same as those on the first slider 7. The threaded sleeves 8 inside the third slider 15 are threaded onto the second screw 14. The second mounting frame 2 is movably mounted on the third slider 15. This structure allows the second mounting frame 2 to be raised and lowered, thereby bringing the aluminum alloy plate closer to the spray head 11 or the dryer 12, increasing the functionality of the equipment during use, and providing conditions for the subsequent flipping of the aluminum alloy plate.
[0020] Furthermore, a first gear 16 is fixedly installed at the center of the rear side of the second mounting frame 2. The first gear 16 is rotatably mounted on the third slider 15. A second rotary motor 17 is movably arranged on one side of the first mounting frame 1. A second gear 18 is fixedly installed on the output shaft of the second rotary motor 17. The second gear 18 meshes with the first gear 16. A sliding groove 19 is opened on one side of the first mounting frame 1. A connecting block 20 is fixedly installed on the second rotary motor 17. The connecting block 20 is fixedly installed on the third slider 15 set inside the first mounting frame 1. The connecting block 20 slides between the sliding grooves 19. This structure allows the second mounting frame 2 to rotate, thereby allowing the aluminum alloy plate to be flipped and sprayed, increasing the functionality of the equipment during use.
[0021] Furthermore, a second dual-head motor 21 is fixedly installed inside the second slider 10, and a third gear 22 is fixedly installed on the output shaft of the second dual-head motor 21. A rack 23 is fixedly installed on the lower side of the guide rail 9. The third gear 22 and the rack 23 mesh with each other. This structure enables the second slider 10 to have a self-propelled function, so that the spray head 11 can spray the aluminum alloy plate evenly, and the dryer 12 can dry the aluminum alloy plate evenly.
[0022] Furthermore, a connecting frame 24 is fixedly installed at the center of the connecting rod 3, and a guide block 25 is fixedly installed on the left side of the connecting rod 3. The upper end of the guide block 25 is flush with the lower side of the connecting frame 24. This structure allows the aluminum alloy plate to be pushed between the clamping blocks 4 from the connecting frame 24, increasing the convenience of using the equipment.
[0023] Furthermore, both the guide block 25 and the connecting frame 24 are provided with placement grooves 26, an extension rod 27 is movably inserted into the placement groove 26, a limiting groove 28 is provided in the placement groove 26, a limiting block 29 is fixedly installed at the end of the extension rod 27, the limiting block 29 moves in the limiting groove 28, and a holding groove 30 is provided at the center of the upper right side of the guide block 25. This structure allows the aluminum alloy plate to slide along the extension rod 27 until it is clamped by the clamping block 4, further increasing the convenience of loading the aluminum alloy.
[0024] Working principle: When the equipment is in use, the aluminum alloy plate is slid from the guide block 25 to the connecting frame 24, and then the extension rod 27 is pulled out. At this time, the limiting block 29 slides in the limiting groove 28, and then the aluminum alloy plate continues to slide along the extension rod 27 until it is between the clamping blocks 4. Then the first double-head motor 5 is started, and the first double-head motor 5 drives the first screw 6 to rotate. The first screw 6 drives the first slider 7 and the clamping block 4 to move closer together through the thread action between it and the screw sleeve 8, so that the clamping block 4 squeezes the aluminum alloy plate. Then the extension rod 27 is placed back to its original position, and then the first rotary motor 13 is started. The first rotary motor 13 drives the second screw 14 to rotate, so that it moves closer to the other set of screw sleeves 8. The threaded action between the two drives the third slider 15 and the second mounting frame 2 to move up and down. After the aluminum alloy plate moves to the appropriate position, the second double-head motor 21 starts and drives the third gear 22 to rotate, thereby driving the second slider 10 to move left and right through meshing with the rack 23, so that the spray head 11 can spray the aluminum alloy plate evenly. After the spraying is finished, the second rotary motor 17 starts and drives the second gear 18 to rotate. The rotation of the second gear 18 drives the first gear 16 to rotate through meshing, thereby causing the second mounting frame 2 to rotate. At this time, the aluminum alloy plate on the second mounting frame 2 flips over, and then the other side is sprayed. The drying principle is the same as above. The above is the complete working principle of this utility model.
[0025] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A convenient aluminum alloy sheet spraying equipment, comprising a first mounting frame (1), wherein a second mounting frame (2) is movably disposed on the first mounting frame (1), characterized in that: Two sets of clamping blocks (4) are movably installed on the second mounting frame (2). A first double-head motor (5) is fixedly installed at the center of the second mounting frame (2). A first screw (6) is fixedly installed on the output shaft of the first double-head motor (5). The first screw (6) is rotatably installed in the second mounting frame (2). A first slider (7) is movably arranged in the second mounting frame (2). A screw sleeve (8) is fixedly installed at the center of the first slider (7). The screw sleeve (8) is threaded onto the first screw (6). The clamping block (4) is fixedly installed on the first slider (7). Guide rails (9) are fixedly installed on both the upper and lower sides of the first mounting frame (1). A second slider (10) is movably arranged in the guide rails (9). A spray head (11) is installed on the lower side of the upper second slider (10). A dryer (12) is fixedly installed on the upper side of the lower second slider (10). The left sides of the two sets of guide rails (9) are fixedly connected by a connecting rod (3).
2. The aluminum alloy sheet spraying equipment for convenient spraying according to claim 1, characterized in that: A first rotary motor (13) is fixedly mounted on the upper side of the first mounting frame (1). A second screw (14) is fixedly mounted on the output shaft of the first rotary motor (13). A third slider (15) is movably mounted inside the first mounting frame (1). Another set of screw sleeves (8) is fixedly mounted on the third slider (15). The screw sleeves (8) inside the third slider (15) are the same as the screw sleeves (8) on the first slider (7). The screw sleeves (8) inside the third slider (15) are threaded onto the second screw (14). The second mounting frame (2) is movably mounted on the third slider (15).
3. The aluminum alloy sheet spraying equipment according to claim 1, characterized in that: A first gear (16) is fixedly installed at the center of the rear side of the second mounting frame (2). The first gear (16) is rotatably mounted on the third slider (15). A second rotary motor (17) is movably arranged on one side of the first mounting frame (1). A second gear (18) is fixedly installed on the output shaft of the second rotary motor (17). The second gear (18) meshes with the first gear (16). A sliding groove (19) is opened on one side of the first mounting frame (1). A connecting block (20) is fixedly installed on the second rotary motor (17). The connecting block (20) is fixedly installed on the third slider (15) set in the first mounting frame (1). The connecting block (20) slides between the sliding grooves (19).
4. The aluminum alloy sheet spraying equipment for convenient spraying according to claim 1, characterized in that: The second slider (10) is fixedly installed with a second double-head motor (21), and a third gear (22) is fixedly installed on the output shaft of the second double-head motor (21). A rack (23) is fixedly installed on the lower side of the guide rail (9), and the third gear (22) meshes with the rack (23).
5. The aluminum alloy sheet spraying equipment for convenient spraying according to claim 1, characterized in that: A connecting frame (24) is fixedly installed at the center of the connecting rod (3), and a guide block (25) is fixedly installed on the left side of the connecting rod (3). The upper end of the guide block (25) is flush with the lower side of the connecting frame (24).
6. The aluminum alloy sheet spraying equipment according to claim 5, characterized in that: The guide block (25) and the connecting frame (24) are both provided with placement slots (26). An extension rod (27) is movably inserted into the placement slot (26). A limiting slot (28) is provided in the placement slot (26). A limiting block (29) is fixedly installed at the end of the extension rod (27). The limiting block (29) moves in the limiting slot (28). A swiping slot (30) is provided at the center of the upper right side of the guide block (25).