Deslagging device for cleaning waste

Abstract

The utility model relates to the field of deslagging devices, and discloses a deslagging device for cleaning waste, which comprises a main transmission mechanism and a secondary transmission mechanism, a powder collecting box is clamped at the center of the bottom of the main transmission mechanism close to the upper end, and a defective article collecting box is clamped at one side of the upper end of the bottom of the main transmission mechanism close to the secondary transmission mechanism. The main transmission mechanism comprises a main supporting frame and a first motor, main rotating cylinders are rotationally arranged at the positions, close to the two sides, of the upper end of the main supporting frame, a first synchronous belt is arranged between the peripheries of the two main rotating cylinders in a sleeving mode, and supporting mechanisms are fixedly arranged at the positions, close to the two inner sides, of the upper end of the main transmission mechanism. The device is provided with a classification treatment and collection mechanism, unqualified products are collected in a centralized mode, powdery products easily attached to the synchronous belt can be effectively cleaned, cleanliness of the synchronous belt can be guaranteed, residues can be removed in time, the food safety of long-term work is improved, and reutilization is facilitated.

Description

Technical Field

[0001] This utility model relates to the field of slag removal devices, and in particular to a slag removal device for cleaning waste. Background Technology

[0002] In the production of biscuits or mooncakes, the main waste consists of defective products and residues. These products cannot be sold and require targeted treatment during production to reduce the impact of residues on subsequent production, ensure cleanliness, and improve production quality.

[0003] In the existing biscuit or mooncake production industry, after baking, it is inevitable that powder residue will be left on the timing belt. This residue is mainly in the form of large hard lumps or powder. Large hard lumps are easy to fall off the timing belt, but powder residue is easy to adhere to the timing belt. Since food has a shelf life, if the powder residue is not dealt with in time, it will adhere more tightly to the timing belt. Over time, it will deteriorate and threaten food safety. In addition, it is difficult to avoid broken and defective products coming out of the baking line. If they are not treated and directly sent to the packaging line, it will affect the sale of the products. Existing equipment often does not have a good sorting and collection mechanism, making subsequent reuse quite troublesome.

[0004] Therefore, those skilled in the art have provided a slag removal device for cleaning waste to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing a waste removal device. This device has a classification and collection mechanism, which collects unqualified products and effectively cleans powdery products that easily adhere to the synchronous belt, ensuring the cleanliness of the synchronous belt, achieving timely slag removal, improving the safety of food during long-term operation, and facilitating reuse.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a slag removal device for cleaning waste, comprising a main transfer mechanism and a secondary transfer mechanism. A powder collection box is snapped into the center of the bottom upper end of the main transfer mechanism, and a residue collection box is snapped into the upper bottom of the main transfer mechanism on one side of the secondary transfer mechanism. The main transfer mechanism includes a main support frame and a No. 1 motor. Main rotating drums are rotatably installed on both sides of the upper end of the main support frame. A No. 1 synchronous belt is sleeved between the two main rotating drums. Support mechanisms are fixedly installed on both sides of the upper end of the main transfer mechanism.

[0007] A slag removal mechanism is provided at the lower center of the main transmission mechanism. The slag removal mechanism includes a No. 3 motor, a No. 1 gear, multiple side sliding grooves, and two fixed bodies. A No. 2 gear is fixedly installed at the output end of the No. 3 motor. A rotating scraper is fixedly installed at the upper end of the No. 1 gear. A No. 3 synchronous belt is sleeved between the No. 1 gear and the No. 2 gear. Floating blocks are slidably sleeved on the upper part of the two fixed bodies. Two No. 2 springs are provided between the lower ends of the two floating blocks and the fixed bodies. Side scrapers are slidably engaged between the two side sliding grooves located on one side. A No. 1 spring is provided between the outer side of the two side scrapers located inside the side sliding groove and the inner wall of the side sliding groove.

[0008] Furthermore, the front end of one of the two main rotating drums is fixedly mounted on the output end of the first motor, and the gear parts around the two main rotating drums are meshed with the rack part in the first synchronous belt.

[0009] Furthermore, both of the aforementioned support mechanisms are fixedly installed above the main support frame, and the upper column portions of both support mechanisms are in contact with the interior of the No. 1 synchronous belt.

[0010] Furthermore, the No. 3 motor is fixedly installed at the front end of the main support frame near the center, and the No. 2 gear and the No. 1 gear are both meshed with the No. 3 synchronous belt.

[0011] Furthermore, a fixing plate is fixedly installed at the lower end of the main support frame near the No. 3 motor, and the No. 1 gear is rotatably located at the center of the lower end of the fixing plate.

[0012] Furthermore, the upper end of the rotating scraper is in contact with the outer surface of the first synchronous belt, and the upper surfaces of both side scrapers are in contact with the outer surface of the first synchronous belt.

[0013] Furthermore, each of the two side scrapers has a side slope at the end near the rotating scraper, each of the two floating blocks has a lower slope at the end near the side scraper, and each of the two side scrapers has an upper slope at the end near the floating block.

[0014] Furthermore, the secondary transmission mechanism includes a secondary support frame and a second motor. Two secondary rollers are rotatably mounted on the upper end of the secondary support frame. A second synchronous belt is sleeved between the two secondary rollers. The secondary rollers on the other side are fixedly mounted on the output end of the second motor. An inclined plate is fixedly mounted on one side of the secondary support frame near the upper end.

[0015] This utility model has the following beneficial effects:

[0016] 1. The present invention proposes a slag removal device for cleaning waste. With the cooperation of the first synchronous belt and the inclined plate, qualified products are transported to the second synchronous belt, while defective products fall from the gap between the first synchronous belt and the inclined plate into the defective product collection box. The powder tightly attached to the surface of the first synchronous belt falls into the powder collection box under the operation of the slag removal mechanism. It can target the treatment of blocky and powdery slag, which is convenient for reuse and disposal.

[0017] 2. The present invention proposes a slag removal device for cleaning waste. This device uses a No. 3 motor to drive the No. 2 gear to rotate, which in turn drives the No. 2 gear to rotate via a No. 3 synchronous belt. At this time, the rotating scraper will clean the surface of the No. 1 synchronous belt. During the rotation, it will contact the inclined part of the side scraper and make it perform a cyclical linear cleaning motion on the surface of the No. 1 synchronous belt. During the movement of the two side scrapers, they will continuously lift the adjacent floating blocks, causing them to continuously exert an appropriate degree of impact on the No. 1 synchronous belt. The vibration can greatly improve the cleaning and slag removal efficiency, ensure the cleanliness of the No. 1 synchronous belt, and improve the safety of long-term use. Attached Figure Description

[0018] Figure 1 This is a front axonometric schematic diagram of the entire present invention;

[0019] Figure 2 This is a rear view schematic diagram of the present invention;

[0020] Figure 3 This is a partial forward axonometric view of the area near the No. 2 gear of this utility model;

[0021] Figure 4 This is a partial side view of the area near the second spring of this utility model.

[0022] Legend:

[0023] 1. Main transmission mechanism; 2. Secondary transmission mechanism; 3. Powder collection box; 4. Slag removal mechanism; 5. Support mechanism; 6. Defect collection box; 101. Main support frame; 102. Motor No. 1; 103. Main rotating drum; 104. Synchronous belt No. 1; 201. Secondary support frame; 202. Inclined plate; 203. Synchronous belt No. 2; 204. Motor No. 2; 401. Motor No. 3; 402. Side sliding groove; 403. Spring No. 1; 404. Fixed body; 405. Side scraper; 406. Rotating scraper; 407. Gear No. 1; 408. Gear No. 2; 409. Synchronous belt No. 3; 410. Floating block; 411. Spring No. 2. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Reference Figure 1 An embodiment of this utility model provides a slag removal device for cleaning waste, including a main transfer mechanism 1 and a secondary transfer mechanism 2. A powder collection box 3 is snapped into the center of the upper part of the bottom of the main transfer mechanism 1. A residue collection box 6 is snapped into the upper part of the bottom of the main transfer mechanism 1 on the side near the secondary transfer mechanism 2. Supporting mechanisms 5 are fixedly installed on both sides of the upper part of the main transfer mechanism 1. A slag removal mechanism 4 is installed near the center of the lower part of the main transfer mechanism 1.

[0026] Specifically, a gap must be left between the main transfer mechanism 1 and the secondary transfer mechanism 2. The size of the gap needs to be reasonably arranged according to the size of the product being produced to ensure that qualified products can be smoothly transferred to the secondary transfer mechanism 2. The powder collection box 3 and the residue collection box 6 can both slide directly under the main transfer mechanism 1. The two support mechanisms 5 are set to ensure that the tension conditions of the transfer meet the standards and prevent loosening. The residue collection box 6 is set directly below the gap between the main transfer mechanism 1 and the secondary transfer mechanism 2, and the powder collection box 3 is set directly below the slag removal mechanism 4.

[0027] Reference Figure 1 The main transmission mechanism 1 includes a main support frame 101 and a first motor 102. Main drums 103 are rotatably mounted on both sides of the upper end of the main support frame 101. A first synchronous belt 104 is sleeved between the two main drums 103. The front end of one of the two main drums 103 is fixedly mounted on the output end of the first motor 102. The gear parts of the two main drums 103 are meshed with the rack parts inside the first synchronous belt 104. Two support mechanisms 5 are fixedly mounted above the main support frame 101. The column parts at the upper end of the two support mechanisms 5 are in contact with the inside of the first synchronous belt 104.

[0028] Specifically, the No. 1 synchronous belt 104 rotates in a cycle, and its rotation is mainly driven by the No. 1 motor 102. According to actual production requirements, this device can be arranged in the baking stage. The product is most likely to produce residue after baking, and the residue should be removed in time before it cools down.

[0029] Reference Figure 1 and Figure 2The secondary transmission mechanism 2 includes a secondary support frame 201 and a second motor 204. Two secondary rollers are rotatably mounted on the upper end of the secondary support frame 201. A second synchronous belt 203 is sleeved between the two secondary rollers. The secondary rollers on the other side are fixedly mounted on the output end of the second motor 204. An inclined plate 202 is fixedly mounted on the upper side of one side of the secondary support frame 201.

[0030] Specifically, the upper surface of the second synchronous belt 203 is slightly lower than the upper surface of the first synchronous belt 104. The inclined plate 202 is set at an angle, and both sides of it are kept at a certain distance from the first synchronous belt 104 and the second synchronous belt 203. Its main purpose is to establish a connection for the transmission of the two synchronous belts and to allow unqualified products to fall out of the gap.

[0031] Reference Figure 1 , Figure 3 and Figure 4 The slag removal mechanism 4 includes a No. 3 motor 401, a No. 1 gear 407, multiple side sliding grooves 402, and two fixed bodies 404. A No. 2 gear 408 is fixedly installed at the output end of the No. 3 motor 401. A rotating scraper 406 is fixedly installed at the upper end of the No. 1 gear 407. A No. 3 synchronous belt 409 is sleeved between the No. 1 gear 407 and the No. 2 gear 408. Floating blocks 410 are slidably sleeved at the upper part of the two fixed bodies 404. Two No. 2 springs 411 are installed between the lower end of the two floating blocks 410 and the fixed body 404. Side scrapers 405 are slidably engaged between the two side sliding grooves 402 located on one side. A No. 1 spring 403 is installed between the outer side of the two side scrapers 405 located inside the side sliding groove 402 and the inner wall of the side sliding groove 402.

[0032] Motor 401 is fixedly mounted at the front end of the main support frame 101 near the center. Gear 408 and Gear 407 are both meshed with synchronous belt 409. A fixing plate is fixedly mounted at the lower end of the main support frame 101 near motor 401. Gear 407 is rotatably mounted at the lower center of the fixing plate. The upper end of the rotating scraper 406 contacts the outer surface of synchronous belt 104. The upper surfaces of the two side scrapers 405 are in contact with the outer surface of synchronous belt 104. A side slope is provided at the end of the two side scrapers 405 near the rotating scraper 406. A downward slope is provided at the end of the two floating blocks 410 near the side scrapers 405. An upward slope is provided at the end of the two side scrapers 405 near the floating blocks 410.

[0033] Specifically, the rotating scraper 406 can not only perform rotating cleaning work, but it can also contact the inclined block portion of the two adjacent side scrapers 405. With the cooperation of the first spring 403, the two side scrapers 405 can perform cyclic reciprocating work. The upper slope of the two side scrapers 405 and the lower slope of the adjacent floating block 410 cooperate, and the up and down movement of the two floating blocks 410 causes the first synchronous belt 104 to vibrate.

[0034] Working principle: When the device is in use, the cookies or mooncakes that have just passed the baking stage will begin to move and be transported by the first motor 102 and the first synchronous belt 104. When the product moves to the other side, the products that are of acceptable size and have not broken into small pieces will be transferred to the second synchronous belt 203 with the assistance of the inclined plate 202 for continued transport. At this time, the products that have broken into small pieces and the loose powder residue will fall directly into the residue collection box 6 through the gaps. The powder residue that is tightly attached to the first synchronous belt 104 is difficult to fall due to external force and will continue to move. At this time, under the action of the third motor 401, the second gear 408 will move through the third synchronous belt 103. The belt 409 drives the first gear 407 and the rotating scraper 406 to rotate, which can rotate and clean the outer surface of the first synchronous belt 104. The rotation of the rotating scraper 406 will contact the two side scrapers 405, and make them move back and forth in the side sliding groove 402, which can clean the outer surface of the first synchronous belt 104 in a straight line. During the cyclical movement of the two side scrapers 405, they will also drive the adjacent floating blocks 410 to move up and down in a cycle on the fixed body 404. The two floating blocks 410 will impact the outer surface of the first synchronous belt 104 and cause vibration, so that the powder and slag can fall more easily into the powder collection box 3.

[0035] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A slag removal device for cleaning waste, comprising a main transfer mechanism (1) and a secondary transfer mechanism (2), characterized in that: The main transfer mechanism (1) has a powder collection box (3) snapped into the center of the bottom upper end, and a waste collection box (6) snapped into the upper bottom of the main transfer mechanism (1) near the side of the secondary transfer mechanism (2). The main transfer mechanism (1) includes a main support frame (101) and a No. 1 motor (102). The main support frame (101) has a main rotating drum (103) rotatably installed on both sides of the upper end of the main support frame (101). A No. 1 synchronous belt (104) is sleeved between the two main rotating drums (103). The main transfer mechanism (1) has a support mechanism (5) fixedly installed on both sides of the upper inner end of the main transfer mechanism (1). The main transmission mechanism (1) is provided with a slag removal mechanism (4) at the lower end near the center. The slag removal mechanism (4) includes a No. 3 motor (401), a No. 1 gear (407), multiple side sliding grooves (402), and two fixed bodies (404). A No. 2 gear (408) is fixedly installed at the output end of the No. 3 motor (401). A rotating scraper (406) is fixedly installed at the upper end of the No. 1 gear (407). A No. 3 synchronous belt (409) is sleeved between the No. 1 gear (407) and the No. 2 gear (408). Both of the two fixed bodies (404) are slidably fitted with floating blocks (410) at the upper part of their bodies. Two No. 2 springs (411) are provided between the lower ends of the two floating blocks (410) and the fixed bodies (404). Two side sliding grooves (402) located on one side are fitted with side scrapers (405). A No. 1 spring (403) is provided between the outer side of the two side scrapers (405) located in the side sliding groove (402) and the inner wall of the side sliding groove (402).

2. The slag removal device for cleaning waste according to claim 1, characterized in that: The front end of one of the two main rotating drums (103) is fixedly installed at the output end of the first motor (102), and the gear parts around the two main rotating drums (103) are meshed with the rack part in the first synchronous belt (104).

3. The slag removal device for cleaning waste according to claim 1, characterized in that: Both of the support mechanisms (5) are fixedly installed above the main support frame (101), and the column parts at the upper end of both support mechanisms (5) are in contact with the interior of the first synchronous belt (104).

4. The slag removal device for cleaning waste according to claim 1, characterized in that: The No. 3 motor (401) is fixedly installed at the front end of the main support frame (101) near the center. The No. 2 gear (408) and the No. 1 gear (407) are both meshed with the No. 3 synchronous belt (409).

5. The slag removal device for cleaning waste according to claim 1, characterized in that: A fixing plate is fixedly installed at the lower end of the main support frame (101) near the No. 3 motor (401), and the No. 1 gear (407) is rotatably installed at the center of the lower end of the fixing plate.

6. The slag removal device for cleaning waste according to claim 1, characterized in that: The upper end of the rotating scraper (406) is in contact with the outer surface of the first synchronous belt (104), and the upper surfaces of the two side scrapers (405) are in contact with the outer surface of the first synchronous belt (104).

7. The slag removal device for cleaning waste according to claim 1, characterized in that: Both of the side scraper bars (405) have a side slope at the end near the rotating scraper bar (406), both of the floating blocks (410) have a lower slope at the end near the side scraper bar (405), and both of the side scraper bars (405) have an upper slope at the end near the floating block (410).

8. The slag removal device for cleaning waste according to claim 1, characterized in that: The secondary transmission mechanism (2) includes a secondary support frame (201) and a second motor (204). Two secondary rollers are rotatably mounted on the upper end of the secondary support frame (201). A second synchronous belt (203) is sleeved between the two secondary rollers. One of the two secondary rollers is fixedly mounted on the output end of the second motor (204). An inclined plate (202) is fixedly mounted on the upper side of one side of the secondary support frame (201).

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