Classification device for corn processing
By introducing a detection cover and actuation components into the corn processing process, and utilizing fiber optic sensors and servo motors, automatic grading of corn is achieved, solving the problem of the inability to grade corn based on length in existing technologies and improving grading efficiency and accuracy.
Patent Information
- Application Number
- CN202423250391.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing technology cannot effectively grade corn based on its length, making it difficult to package corn of different lengths in different ways.
A grading device for corn processing was designed, including a first conveyor, a detection hood, and a toggle assembly. The device detects the corn passage time using an optical fiber sensor and uses a servo motor to drive a toggle plate to move unqualified corn to a second conveyor, thereby achieving grading.
It enables automatic grading of corn based on length, improving the efficiency and accuracy of corn grading and facilitating the packaging of corn of different lengths.
Smart Images

Figure CN223698540U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to corn grading device technical field, especially a kind of grading device for corn processing. BACKGROUND
[0002] In the corn processing process, in order to separate the corn of different lengths, it is necessary to grade the corn by grading equipment.
[0003] In the prior art, a corn rod thick and thin grading and packaging device is disclosed in patent No. CN 220177560 U, which includes a positioning shell, two slide rails are fixedly connected to the bottom of the inner cavity of the positioning shell, a storage box is movably connected between the inner cavities of the two slide rails, a discharge plate is fixedly connected to the top of the left side of the positioning shell, a conveying plate is fixedly connected to the top of the left side of the inner cavity of the positioning shell, a plurality of holes are formed in the top of the conveying plate, a screening shell is fixedly connected to the top of the inner cavity of the positioning shell, a connecting plate is fixedly connected to the right side of the front side and the rear side of the screening shell, and a grading mechanism is fixedly connected to the left side of one of the connecting plates.
[0004] In the patent, the corn cannot be graded according to the length of the corn, and different lengths of corn also need to be packaged differently. INVENTION CONTENTS
[0005] In view of the technical problem that the patent mentioned in the background art cannot grade the corn according to the length of the corn, the utility model provides a grading device for corn processing.
[0006] The technical scheme adopted by the utility model is as follows: a grading device for corn processing, which includes a first conveyor and a second conveyor arranged below the first conveyor, the second conveyor is at least one group, the outer part of the first conveyor is fixedly connected with a detection cover, the outer part of the detection cover is provided with a detection assembly, the detection assembly is used for detecting the time of corn passing through the detection cover, the outer part of the first conveyor is provided with a poking assembly, the poking assembly is used for poking the corn to the second conveyor, the poking assembly includes a fixed frame fixedly connected to the outer part of the first conveyor, a motor fixedly connected to the outer part of the fixed frame and a poking plate fixedly connected to the output end of the motor.
[0007] The utility model is further provided with a guide frame fixedly connected to the position of the second conveyor corresponding to the outer part of the first conveyor.
[0008] The utility model further provides for, the outside rotation of the dialing board is connected with the pivot, the outside fixed connection of pivot has the turn plate, the outside fixed connection of turn plate has the connecting plate, the one end of turn plate is rotatably connected with the resistance to touch column, the outside fixed connection of dialing board has the limit stop, the spring is connected between the limit stop and connecting plate, the limit stop and dialing board between be equipped with the dialing piece.
[0009] The utility model further provides for, the dialing piece is dialing block, the outside of dialing block is equipped with the bayonet, the bayonet is connected in the outside of dialing board, dialing block sliding joint is below the limit stop, the outside fixed connection of dialing block has the baffle.
[0010] The utility model further provides for, dialing block is made of plastics material.
[0011] The utility model further provides for, dialing board is the triangular structure.
[0012] The utility model further provides for, the detection component is the optical fiber sensor of fixed connection in the outside of detection cover, the outside of first conveyor is equipped with control box, be equipped with controller in control box, motor and optical fiber sensor all with controller electric nature coupling.
[0013] The utility model has the advantages that: in the utility model, corn is conveyed through first conveyor, the time of corn passing through detection cover can be detected through detection component, and when the time does not meet the requirement, the dialing board is rotated by motor, and the corn that does not meet the requirement can be dialled to second conveyor through dialing board, and the classification of corn is completed. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is the structural schematic diagram of the utility model;
[0015] Figure 2 It is the three-dimensional structural schematic diagram of the utility model;
[0016] Figure 3 It is the structural schematic diagram of fixed frame in the utility model;
[0017] Figure 4 It is Figure 3 The enlarged structural schematic diagram of area A in it;
[0018] Figure 5 It is the structural schematic diagram of dialing board in the utility model;
[0019] Figure 6 It is the structural schematic diagram of dialing block in the utility model.
[0020] Marked as in the drawing:
[0021] 1, first conveyor; 2, second conveyor; 3, detection cover; 4, optical fiber sensor; 5, control box; 6, flow guide frame; 7, fixing frame; 8, push plate; 9, motor; 10, limiting plate; 11, rotating plate; 12, rotating shaft; 13, connecting plate; 14, spring; 15, abutting column; 16, blocking plate; 17, push block; 18, bayonet. DETAILED DESCRIPTION
[0022] In the description of the present application, it should be pointed out that the terms "front", "upper", "lower", "left", "right", "vertical", "horizontal" and the like indicate the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore cannot be understood as a limitation on the present application.
[0023] The following will be described in conjunction with the accompanying drawings Figures 1-6 Further illustrate the present application.
[0024] In order to solve the problems in the background art, the present application proposes the following technical scheme: a grading device for corn processing, comprising a first conveyor 1 and a second conveyor 2 arranged below the first conveyor 1, the second conveyor 2 is provided with at least one group, and two groups are provided in the embodiment.
[0025] In the embodiment, a detection cover 3 is fixedly connected outside the first conveyor 1, a detection assembly is arranged outside the detection cover 3, the detection assembly is used for detecting the time of corn passing through the detection cover 3, the detection assembly is an optical fiber sensor 4 fixedly connected outside the detection cover 3, a control box 5 is arranged outside the first conveyor 1, a controller is arranged in the control box 5, the controller is an MCU control assembly, the motor 9 is a servo motor 9, the detection cover 3 is of arc structure, which is convenient for passing corn, and the corn is horizontally placed on the first conveyor 1, the motor 9 and the optical fiber sensor 4 are electrically coupled with the controller, so that the time of passing corn can be detected by the optical fiber sensor 4, the length of the corn can be judged, and the corn can be conveniently graded subsequently.
[0026] In a further design, a tossing assembly is provided outside the first conveyor 1. The tossing assembly is used to move the corn onto the second conveyor 2. The tossing assembly includes a fixed frame 7 fixedly connected to the outside of the first conveyor 1, a motor 9 fixedly connected to the outside of the fixed frame 7, and a tossing plate 8 fixedly connected to the output end of the motor 9. The tossing plate 8 has a triangular structure. The motor 9 drives the tossing plate 8 to rotate, thereby moving the corn onto the second conveyor 2. The first conveyor 1 transports the corn. The detection assembly can detect the time it takes for the corn to pass through the detection cover 3. When the time does not meet the requirements, the motor 9 drives the tossing plate 8 to rotate. The tossing plate 8 can move the corn that does not meet the requirements onto the second conveyor 2, thus completing the grading of the corn.
[0027] In addition, in order to guide the corn, a guide frame 6 is fixedly connected to the outside of the first conveyor 1 at the position corresponding to the second conveyor 2.
[0028] In another design, a rotating shaft 12 is rotatably connected to the outside of the lever plate 8, a rotating plate 11 is fixedly connected to the outside of the rotating shaft 12, a connecting plate 13 is fixedly connected to the outside of the rotating plate 11, a contact post 15 is rotatably connected to one end of the rotating plate 11, a limiting plate 10 is fixedly connected to the outside of the lever plate 8, a spring 14 is connected between the limiting plate 10 and the connecting plate 13, and a toggle element is provided between the limiting plate 10 and the lever plate 8.
[0029] The actuating component is a lever 17, which is made of plastic. The lever 17 has a latch 18 on its outside, which is engaged with the outside of the lever plate 8. The lever 17 is slidably engaged with the bottom of the limiting plate 10. A blocking plate 16 is fixedly connected to the outside of the lever 17. By rotating the rotating plate 11, the rotating plate 11 causes the abutment post 15 to stop abutting the limiting plate 10. Then, by sliding the lever 17 left and right, the lever 17 can be removed.
[0030] As another embodiment, in this embodiment, a distance sensor can also be fixedly connected to the top of the detection cover 3 to detect the diameter of the corn, and the corn can also be graded according to the diameter.
[0031] The usage method of this embodiment is as follows:
[0032] Each ear of corn is placed on the first conveyor 1 for conveying. At the same time, the time it takes for the corn to pass through the detection cover 3 is detected by the fiber optic sensor 4. When the set time is exceeded, the motor 9 drives the dial plate 8 to rotate, and the dial plate 8 drives the dial block 17 to rotate. The dial block 17 moves the corresponding corn to the outside of the second conveyor 2, thereby completing the grading of the corn.
[0033] In addition, if it is necessary to replace the toggle block 17, simply rotate the rotating plate 11 so that the rotating plate 11 causes the abutment post 15 to stop abutting the limit plate 10, and then slide the toggle block 17 left and right to remove and replace it.
[0034] Therefore, in this embodiment, not only can corn be graded, but the shift block 17 can also be replaced conveniently and quickly.
[0035] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0036] Although embodiments of the present invention have been shown and described, the scope of the present invention will be defined by the appended claims and their equivalents for those skilled in the art.
Claims
1. A grading device for corn processing, characterized in that, The device includes a first conveyor (1) and a second conveyor (2) disposed below the first conveyor (1). The second conveyor (2) is provided with at least one set. A detection cover (3) is fixedly connected to the outside of the first conveyor (1). A detection component is provided outside the detection cover (3). The detection component is used to detect the time it takes for corn to pass through the detection cover (3). A toggle component is provided outside the first conveyor (1). The toggle component is used to toggle the corn onto the second conveyor (2). The toggle component includes a fixed frame (7) fixedly connected to the outside of the first conveyor (1), a motor (9) fixedly connected to the outside of the fixed frame (7), and a toggle plate (8) fixedly connected to the output end of the motor (9).
2. The grading device for corn processing according to claim 1, characterized in that, A guide frame (6) is fixedly connected to the position of the second conveyor (2) corresponding to the outside of the first conveyor (1).
3. The grading device for corn processing according to claim 1, characterized in that, The external of the lever (8) is rotatably connected to a rotating shaft (12), the external of the rotating shaft (12) is fixedly connected to a rotating plate (11), the external of the rotating plate (11) is fixedly connected to a connecting plate (13), one end of the rotating plate (11) is rotatably connected to an abutment post (15), the external of the lever (8) is fixedly connected to a limiting plate (10), a spring (14) is connected between the limiting plate (10) and the connecting plate (13), and a toggle element is provided between the limiting plate (10) and the lever (8).
4. A grading device for corn processing according to claim 3, characterized in that, The actuating component is a toggle block (17), and the toggle block (17) has a latch (18) on its outside. The latch (18) is engaged with the outside of the toggle plate (8). The toggle block (17) is slidably engaged with the bottom of the limiting plate (10). A blocking plate (16) is fixedly connected to the outside of the toggle block (17).
5. A grading device for corn processing according to claim 4, characterized in that, The lever (17) is made of plastic material.
6. A grading device for corn processing according to claim 5, characterized in that, The dial (8) has a triangular structure.
7. A grading device for corn processing according to claim 1, characterized in that, The detection component is an optical fiber sensor (4) fixedly connected to the outside of the detection cover (3). The first conveyor (1) is provided with a control box (5) on the outside. The control box (5) is provided with a controller. The motor (9) and the optical fiber sensor (4) are both electrically coupled to the controller.
Citation Information
Patent Citations
Corn cob thickness grading and packaging device
CN220177560U