Device for quickly melting wax, cleaning and drying quartz product

Abstract

The utility model discloses a device for rapid wax melting, cleaning and drying of quartz products, which comprises a seventh shaft assembly, a lifting device is arranged on the seventh shaft assembly, the lifting device is used for lifting the quartz products and tools, and a lifting platform for placing the quartz products and the tools is arranged on the lifting device. The utility model relates to the technical field of cleaning and wax removal of quartz products, and relates to the technical field of cleaning and wax removal of quartz products through the design of the seventh shaft assembly, the lifting device, the hot water heating pool, the ultrasonic cleaning pool, the pure water cleaning pool, the drying box and the like. The quartz product wax melting, cleaning and drying all-in-one machine realizes the integrated treatment of quartz products from wax melting, cleaning and drying, not only improves the treatment efficiency, but also reduces the time and labor intensity of manual operation, and obviously improves the processing quality.

Description

TECHNICAL FIELD

[0001] The utility model relates to quartz product cleaning wax technology field, concretely for a kind of device for quartz product quick wax, cleaning and drying. BACKGROUND

[0002] In the mechanical processing of quartz product, in order to ensure the fixation of workpiece when processing, wax will be usually used to bond quartz piece on tooling, however, after processing, wax and cleaning process are needed to remove the wax on the surface of quartz product, and finally clean product is obtained. The traditional method has the following problems:

[0003] Labor intensity is great: wax needs to be put into 90 DEG C or more rolling hot heating pool with tooling and quartz piece on it to separate wax from tooling, and tooling is put into water for soaking during wax and residual wax removal process, and thick rubber gloves and multilayer cloth gloves are needed to be worn by operator to withstand high temperature, and tooling and quartz product are manually carried, so that labor intensity is great.

[0004] Low efficiency: manual carrying and processing not only consume time, but also easily lead to production cycle extension.

[0005] High safety risk: splashed hot water easily causes scalding accident, and increases the safety hazard of workplace.

[0006] Cleaning is not complete: manual cleaning is difficult to ensure that quartz product surface completely removes wax, which may lead to unstable product quality.

[0007] With the increasing requirements of manufacturing industry on efficiency, quality and safety, it is particularly urgent to develop a device with high automation degree, safety and reliability, and can effectively remove the wax on the surface of quartz product. UTILITY MODEL CONTENT

[0008] In view of the deficiencies of prior art, the utility model provides a device for quartz product quick wax, cleaning and drying, which solves the problems of high labor intensity, low efficiency and poor safety of workers when removing the wax on the surface of quartz product.

[0009] In order to achieve the above object, the utility model discloses a device for quartz product quick wax, cleaning and drying, including seventh axle assembly, be equipped with lifting device on seventh axle assembly, the lifting device is used for realizing the lifting of quartz product and tooling, be equipped with the lifting platform for placing quartz product and tooling on the lifting device, the one side of seventh axle assembly is equipped with hot water heating pool, ultrasonic cleaning pool, pure water cleaning pool and drying oven in proper order, the bottom of hot water heating pool is equipped with heater, the bottom of pure water cleaning pool is equipped with turbulence component, the side wall of drying oven is equipped with air inlet, air inlet is connected with gas supply component.

[0010] Preferably, the seventh axle assembly includes a ground rail, a movable platform is arranged above the ground rail and can move along the ground rail, and the lifting device is installed on the movable platform.

[0011] Preferably, the turbulence component includes a paddle arranged at the bottom of the pure water cleaning pool, and a motor is arranged below the pure water cleaning pool and used to drive the paddle to rotate.

[0012] Preferably, the gas supply component includes a gas source box, a heating rod is arranged in the gas source box, and the gas source box is connected with the air inlet through an air pipe.

[0013] Preferably, a temperature sensor is arranged in the hot water heating pool.

[0014] Preferably, the hot water heating pool and the pure water cleaning pool are made of 304 stainless steel.

[0015] Preferably, the bottom of the ground rail is provided with a foot used to connect with the ground.

[0016] Preferably, the utility model further includes a PLC control system electrically connected with the seventh axle assembly, the lifting device, the heater, the ultrasonic cleaning pool, the motor and the gas supply component through wires.

[0017] A method for quickly waxing, cleaning and drying quartz products includes the following steps:

[0018] S1, place the quartz products and tooling on the lifting platform, and use the PLC control system to make the lifting device put the quartz products and tooling into the hot water heating pool, and adjust the heating time and temperature according to the size of the workpiece of the quartz products;

[0019] S2, after heating for a certain time, use the PLC control system to control the lifting device to lift the quartz products and tooling, separate the quartz products and tooling, and store the quartz products on the lifting platform;

[0020] S3, by controlling the seventh shaft assembly, the platform moves the lifting device to the ultrasonic cleaning pool, immerses the quartz product completely into the ultrasonic cleaning liquid through the lifting platform, and after a period of cleaning, the surface of the quartz product is completely clean without paraffin wax, and the lifting platform is lifted up;

[0021] S4, by controlling the seventh shaft assembly, the lifting platform is moved to the pure water cleaning place, the lifting platform is lowered, the surface of the quartz product is cleaned by controlling the rotation speed of the paddle, and after cleaning, the lifting platform is lifted up;

[0022] S5, by controlling the seventh shaft assembly, the lifting platform is moved to the drying place, by controlling the switch of the gas source, the hot air is blown into the drying box through the air pipe in the drying box, the surface water droplets of the quartz product can be evaporated quickly, the drying of the quartz product is completed, and the lifting platform is lifted up;

[0023] S6, the dried quartz product is taken down, the seventh shaft assembly is controlled to return the lifting platform to the original position, and the next work is waited.

[0024] Beneficial effects

[0025] The utility model provides a kind of for quartz product quick wax, cleaning and drying device, with following beneficial effects:

[0026] By the design of seventh shaft assembly, lifting device, hot water heating pool, ultrasonic cleaning pool, pure water cleaning pool, drying box and other components, the integrated processing from wax to cleaning to drying of quartz product is realized, which not only improves the processing efficiency, but also reduces the time and labor intensity of manual operation, significantly improves the processing quality;

[0027] PLC control system is used to control each process, various parameters can be adjusted, the automation level and the work efficiency are improved, the lifting device reduces the risk of artificial strength, scalding and other risks by placing tooling into water, waxing process uses electric heating rod instead of gas heating, and temperature can be automatically adjusted by temperature sensor, avoiding gas leakage and other dangers;

[0028] The surface of quartz product is cleaned by ultrasonic cleaning method, metal cleaning agent is added to the cleaning water to effectively clean the quartz product without dead angle, pure water cleaning cleans the residual cleaning agent in surface cleaning, ensures that the paraffin wax is completely removed from the surface of quartz product, ensures the quality of product, and the drying process uses heated air to dry the quartz product, which can quickly dry the quartz product.

[0029] The device uses common mechanical and electrical components, is easy to maintain, has high cost performance, and has high practical value due to its versatility and adaptability. BRIEF DESCRIPTION OF DRAWINGS

[0030] Fig. 1 It is a structure schematic view of the utility model.

[0031] Fig. 2 It is a top view structure schematic view of the utility model.

[0032] In the drawing: 1, seventh shaft assembly;101, ground rail;102, moving platform;2, lifting device;3, hot water heating pool;4, ultrasonic cleaning pool;5, pure water cleaning pool;501, paddle;6, drying box;601, air inlet;7, gas source box;701, heating rod. Specific implementation

[0033] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0034] Please refer to Figs. 1-2 The utility model provides a kind of technical scheme: a device for quartz product quick wax, cleaning and drying, including seventh shaft assembly 1, lifting device 2 is equipped on the seventh shaft assembly 1, the lifting device 2 is used to realize the lifting of quartz product and tooling, lifting platform for placing quartz product and tooling is equipped on the lifting device 2, one side of the seventh shaft assembly 1 is sequentially equipped with hot water heating pool 3, ultrasonic cleaning pool 4, pure water cleaning pool 5 and drying box 6, heater is equipped at the bottom of the hot water heating pool 3, turbulence component is equipped at the bottom of the pure water cleaning pool 5, air inlet 601 is equipped in the side wall of the drying box 6, the air inlet 601 is connected with gas supply component.

[0035] By adopting the above technical scheme, the seventh shaft assembly 1 is equipped with lifting device 2, and the lifting device 2 is used to realize the lifting of quartz product and tooling. Lifting platform for placing quartz product and tooling is equipped on the lifting device 2. This design enables the quartz product to automatically flow between different processes, reducing the need for manual handling. The bottom of the hot water heating pool 3 is equipped with a heater for melting wax. The bottom of the pure water cleaning pool 5 is equipped with a turbulence component for thoroughly cleaning the quartz product. The side wall of the drying box 6 is equipped with an air inlet 601, which is connected with a gas supply component for blowing dry the quartz product. The automatic processing of waxing, cleaning and drying of the quartz product is realized, which significantly improves the work efficiency. The smooth flow between processes reduces the need for manual handling, reduces labor intensity and the risk of burns.

[0036] The embodiment is further provided with the seventh shaft assembly 1, which comprises a ground rail 101, a moving platform 102 movably arranged above the ground rail 101, and the lifting device 2 installed on the moving platform 102.

[0037] By adopting the above technical scheme, a reliable moving mode is provided, and the accurate movement of the lifting device 2 between different processes is ensured.

[0038] The embodiment is further provided with the turbulence assembly, which comprises a paddle 501 arranged at the bottom of the pure water cleaning pool 5, and a motor arranged below the pure water cleaning pool 5 and used for driving the paddle 501 to rotate.

[0039] By adopting the above technical scheme, the motor drives the paddle 501 to rotate to generate turbulence in the pure water cleaning pool 5, thereby enhancing the cleaning effect.

[0040] The embodiment is further provided with the gas supply assembly, which comprises a gas source box 7, a heating rod 701 arranged in the gas source box 7, and a gas inlet 601 connected to the gas source box 7 through a gas pipe.

[0041] By adopting the above technical scheme, the heating rod 701 can heat the gas, and the hot gas is sent into the drying box 6 through the gas pipe, so that the quartz products are quickly dried, and the drying time is shortened.

[0042] The embodiment is further provided with a temperature sensor arranged in the hot water heating pool 3.

[0043] By adopting the above technical scheme, the water temperature is monitored in real time, and the safety and effectiveness of the wax melting process are ensured.

[0044] The embodiment is further provided with the hot water heating pool 3 and the pure water cleaning pool 5, which are made of 304 stainless steel.

[0045] By adopting the above technical scheme, the 304 stainless steel is suitable for high-temperature and chemical environments, and provides excellent corrosion resistance and sealing performance, so that the long-term stable operation of the equipment is ensured, the maintenance cost is reduced, and the service life of the equipment is prolonged.

[0046] The embodiment is further provided with the ground rail 101, which is provided with a foot connected to the ground.

[0047] By adopting the above technical scheme, additional support force is provided, and the stability of the entire device is ensured.

[0048] The embodiment is further provided with a PLC control system electrically connected to the seventh shaft assembly 1, the lifting device 2, the heater, the ultrasonic cleaning pool 4, the motor, and the gas supply assembly through wires.

[0049] By adopting the technical scheme, the PLC control system can automatically control the operation of each process according to preset parameters, improve work efficiency and operation accuracy, reduce manual intervention, and ensure operation consistency and reliability.

[0050] A method for rapid waxing, cleaning and drying of quartz products, comprising the following steps:

[0051] S1, the quartz product and the tool are placed on the lifting platform, the lifting device 2 is controlled by the PLC control system to put the quartz product and the tool into the hot water heating pool 3, and the heating time and temperature are adjusted according to the size of the quartz product workpiece;

[0052] S2, after heating for a certain time, the lifting device 2 is lifted by the PLC control system to separate the quartz product and the tool, and the quartz product is stored on the lifting platform;

[0053] S3, the lifting device 2 is moved to the ultrasonic cleaning pool 4 by controlling the seventh shaft assembly 1, the quartz product is completely immersed in the ultrasonic cleaning liquid by the lifting platform, the surface of the quartz product is completely clean after a period of cleaning, and the lifting platform is lifted;

[0054] S4, the lifting platform is moved to the pure water cleaning place by controlling the seventh shaft assembly 1, the lifting platform is lowered, the surface of the quartz product is cleaned by controlling the rotation speed of the paddle 501, and the lifting platform is lifted after cleaning;

[0055] S5, the lifting platform is moved to the drying place by controlling the seventh shaft assembly 1, the hot air in the drying box 6 is blown into the drying box 6 by controlling the switch of the air source, the surface water droplets of the quartz product are evaporated quickly to complete the drying of the quartz product, and the lifting platform is lifted;

[0056] S6, the dried quartz product is taken down, the lifting platform is returned to the home position by controlling the seventh shaft assembly 1, and the next work is waited.

[0057] By the skilled in the art, the parts in the case are connected in sequence, the specific connection and operation sequence should be referred to the following working principle, and the detailed connection means is the public known technology in the art, and the following mainly introduces the working principle and process.

[0058] Embodiment: By developing waxing, quartz product surface cleaning, pure water cleaning, drying process can complete the separation of quartz product and tool, cleaning and drying of quartz product.

[0059] Each process of the method is composed of a specially designed device: the device is composed of mechanical and electrical systems.

[0060] Mechanical system is composed of seventh axle assembly 1, lifting device 2, hot water heating pool 3, ultrasonic cleaning pool 4, pure water cleaning pool 5 and drying box 6.

[0061] Seventh axle assembly 1 is composed of ground rail 101 and moving platform 102, the moving platform 102 can install the lifting device 2, and the ground rail 101 is installed with ground foot to be fixed with the ground.

[0062] Lifting device 2 can complete the lifting of quartz products and tooling, so that people do not need to take tooling and quartz products in hot water.

[0063] Hot water heating pool 3 is welded by 304 stainless steel, and the bottom is installed with an electric heater for heating. The hot water pool has a temperature sensor to ensure the water temperature in the heating pool. The electric heater can effectively be linked with the temperature sensor, replacing the gas heating repeated heating and the problem of needing people to watch the fire.

[0064] Ultrasonic cleaning pool 4: according to the actual process, the customized ultrasonic cleaning pool 4 is used, the internal cleaning solution is a solution added with metal cleaning agent, which can effectively clean the quartz products, and the ultrasonic wave can effectively remove the paraffin wax in the gap corner.

[0065] Pure water cleaning pool 5: the pure water cleaning pool 5 is welded by 304 stainless steel, and the bottom has a paddle 501 for disturbing the water in the pool to clean the cleaning agent in the quartz product, and the rotating speed of the paddle 501 can be adjusted through the control system.

[0066] Drying box 6: the drying box 6 is composed of a box body with a blowing port and a gas source for providing heated gas. The gas source has an electric heating rod 701 inside for heating the gas supply to the blowing port in the box body. The gas source can control the on-off of the air through the control system.

[0067] Electrical system: the device uses PLC for control, which can complete the movement of the seventh axle, the lifting of the elevator, the control of water temperature, the start of ultrasonic cleaning agent, the speed adjustment of the paddle 501 in the water storage pool and the on-off of the hot gas of the drying box 6.

[0068] Working principle:

[0069] 1. The quartz product and tooling are placed on the lifting device 2 by hand, and the lifting device can put the quartz product and tooling into the hot water heating pool 3 through the PLC control system. According to the size of the quartz product, the heating time and temperature can be adjusted.

[0070] 2. After heating for a certain time, the lifting device 2 is lifted by the PLC control system to separate the quartz product and tooling, and the quartz product is placed on the lifting platform.

[0071] 3. By controlling the seventh shaft assembly 1, the seventh shaft assembly 1 moves the lifting platform to the ultrasonic cleaning tank 4, fully immerses the quartz product into the ultrasonic cleaning liquid through the lifting platform, and after a period of cleaning, the surface of the quartz product is completely clean without paraffin wax, and the lifting platform is raised.

[0072] 4. By controlling the seventh shaft assembly 1, the lifting platform is moved to the pure water cleaning position, the lifting platform is lowered, the surface of the quartz product is cleaned by controlling the rotation speed of the paddle 501, and after cleaning, the lifting platform is raised.

[0073] 5. By controlling the seventh shaft assembly 1, the lifting platform is moved to the drying position, by controlling the switch of the air source, the hot air in the drying box 6 is blown into the drying box 6 through the air pipe, the surface water droplets of the quartz product are evaporated quickly to complete the drying of the quartz product, and the lifting platform is raised.

[0074] 6. The quartz product is manually removed, and the seventh shaft is controlled to return the lifting platform to the home position.

[0075] It should be noted that, in the present text, relational terms such as first and second and the like can only be used to distinguish one entity or operation from another entity or operation, without necessarily requiring or implying any such actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or apparatus including a list of elements does not only include those elements, but also includes other elements not explicitly listed, or further includes elements inherent in such a process, method, article or apparatus. Without more limitations, the statement "comprising a limited element" does not exclude the presence of additional identical elements in the process, method, article or apparatus including the element.

[0076] Although the embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. An apparatus for rapid wax removal, cleaning, and drying of quartz products, characterized in that, The assembly includes a seventh axis assembly (1), on which a lifting device (2) is provided. The lifting device (2) is used to lift quartz products and tooling. The lifting device (2) is provided with a lifting platform for placing quartz products and tooling. A hot water heating tank (3), an ultrasonic cleaning tank (4), a pure water cleaning tank (5), and a drying box (6) are arranged sequentially on one side of the seventh axis assembly (1). A heater is provided at the bottom of the hot water heating tank (3). A turbulence component is provided at the bottom of the pure water cleaning tank (5). An air inlet (601) is provided on the side wall of the drying box (6). The air inlet (601) is connected to an air supply component.

2. The apparatus for rapid wax removal, cleaning, and drying of quartz products according to claim 1, characterized in that, The seventh axis assembly (1) includes a ground rail (101), and a mobile platform (102) that can move along the ground rail (101) is provided above the ground rail (101). The lifting device (2) is installed on the mobile platform (102).

3. The apparatus for rapid wax removal, cleaning, and drying of quartz products according to claim 2, characterized in that, The turbulence-disrupting component includes a blade (501) located at the bottom of the pure water cleaning tank (5), and a motor for driving the blade (501) to rotate is provided below the pure water cleaning tank (5).

4. The apparatus for rapid wax removal, cleaning, and drying of quartz products according to claim 3, characterized in that, The gas supply assembly includes a gas source box (7), which is equipped with a heating rod (701) and is connected to the air inlet (601) through a vent pipe.

5. The apparatus for rapid wax removal, cleaning, and drying of quartz products according to claim 4, characterized in that, The hot water heating tank (3) is equipped with a temperature sensor.

6. The apparatus for rapid wax removal, cleaning, and drying of quartz products according to claim 1, characterized in that, Both the hot water heating tank (3) and the pure water cleaning tank (5) are made of 304 stainless steel.

7. The apparatus for rapid wax removal, cleaning, and drying of quartz products according to claim 2, characterized in that, The bottom of the ground rail (101) is provided with feet for connecting to the ground.

8. The apparatus for rapid wax removal, cleaning, and drying of quartz products according to claim 1, characterized in that, It also includes a PLC control system that is electrically connected to the seventh axis assembly (1), lifting device (2), heater, ultrasonic cleaning tank (4), motor and air supply assembly via wires.

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