Ultrasonic cleaning machine applied to lens processing

By designing a separate cleaning tank and a dewatering tank in the ultrasonic cleaner, combined with a moving mechanism and a blower, the problem of manual dewatering after lens cleaning is solved, achieving automatic dewatering and efficient cleaning, thus improving the efficiency and practicality of lens processing.

CN223698725UActive Publication Date: 2025-12-23JURONG TRANSFLECTIVE OPTICAL TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202520103596.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-16
Publication Date
2025-12-23
Estimated Expiration
2035-01-16

AI Technical Summary

Technical Problem

Currently, cleaning lenses requires manual removal of water, which causes water droplets to fall, reducing the cleanliness of the processing environment and affecting work efficiency.

Method used

Design an ultrasonic cleaner comprising a support frame, a housing, and a partition to separate the cleaning tank and the dewatering tank. Automatic dewatering is achieved using a moving mechanism and a blower. The cleaning and dewatering operation of the lens is performed by driving a rotating shaft and a rotating plate through a power unit.

Benefits of technology

It achieves automatic water removal after lens cleaning, preventing water droplets from falling, improving work efficiency and cleaning efficiency, shortening the waiting time for lenses to enter the next process, and enhancing the practicality of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223698725U_ABST
    Figure CN223698725U_ABST
Patent Text Reader

Abstract

The ultrasonic cleaning machine comprises a support, a box body and a partition plate, the box body is installed on the top of the support, the whole box body is of a hollow circular structure, the top face of the box body is open, an installation opening is formed in the middle of the box body, the whole installation opening is of a circular structure, and the partition plate is arranged on the installation opening. The inner part of the box body is integrally provided with an annular inner cavity, two ends of the annular inner cavity are internally provided with partition plates, the partition plates divide the inner cavity of the box body into two independent sealed wall bodies, one cavity body is a cleaning box, and the other cavity body is a water removal box. According to the lens cleaning device, water removal operation is conducted immediately, the problem that dropped water is scattered in the processing environment and is not easy to clean is solved, through cooperative use of the cleaning box, the water removal box and the moving mechanism, different working procedure treatment can be conducted on the two lens units synchronously, and the working efficiency is greatly improved.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model relates to a lens processing technical field, concretely is a kind of ultrasonic cleaning machine applied to lens processing. BACKGROUND

[0002] Lens processing is a complex and delicate process, involves multiple key steps and techniques, according to the use of lens, performance requirements and cost factors, such as comprehensive consideration, through the precise milling process to remove the bubbles and impurities on the surface of lens, ensure the flatness and transparency of lens, further eliminate the damage layer on the surface of lens on the basis of rough grinding, fix the radius of curvature (R value) of lens, provide protection for high-quality visual effect, use special polishing equipment and polishing liquid to further improve the surface finish of lens, make lens more clear and transparent, accurately grind the outer diameter of lens to meet the specified size requirements, ensure the perfect matching of lens and frame, clean the lens by cleaning, thoroughly remove the polishing powder and other residues on the surface of lens, prevent these impurities from causing quality problems in subsequent assembly process, wherein during the cleaning process, ultrasonic cleaning machine is generally used as cleaning main body.

[0003] At present, when cleaning the lens, the lens is placed in the placing frame and immersed in the cleaning tank of the ultrasonic cleaning machine for detailed cleaning. Although this method can complete the cleaning work, it also has the following problems: after cleaning, the cleaned lens needs to be treated by artificial water removal. When moving the frame body on which the lens is placed, the water droplets will reduce the cleanliness of the processing environment, which is not conducive to actual use.

[0004] Therefore, the present application is proposed. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing an ultrasonic cleaning machine applied to lens processing to solve the problems in the background art.

[0006] To solve the above technical problems, the utility model provides an ultrasonic cleaning machine applied to lens processing, which comprises a support, a box body, and a partition plate.

[0007] The top of the support is provided with the box body, the box body is a hollow circular structure, the top surface is open, the middle part of the box body is provided with a mounting hole, the mounting hole is a circular structure, the inside of the box body is an annular cavity, the two ends of the annular cavity are provided with partition plates, the partition plates divide the inside of the box body into two independent sealed walls, one cavity is a cleaning tank, and the other cavity is a water removal tank.

[0008] In one embodiment, the bottom of the cleaning tank is provided with a working tank, and the working tank is provided with an ultrasonic generator and an ultrasonic transducer.

[0009] In one embodiment, the outer peripheral surface of the water removal tank is provided with mounting plates in a semicircular array, the mounting plates are provided with blow pipes on the surface facing the inside of the water removal tank, the blow pipes are arranged in multiple numbers up and down, the outer side surface of the mounting plate is provided with connecting pipes, and the connecting pipes are connected with an external fan through connecting hoses.

[0010] In one embodiment, the mounting port of the box body is provided with a moving mechanism, the moving mechanism is composed of a power box, a rotating shaft, a rotating plate, a lifting rod and a support plate, the bottom of the power box is connected with the top surface of the support, the inside of the power box is provided with a motor, the motor is connected with the rotating shaft, the top surface of the rotating shaft is connected with the bottom surface of the rotating plate at the center, the top surface of the rotating plate is provided with the lifting rod at the center, the top telescopic end of the lifting rod is connected with the middle section of the support plate, the support plate is in a rectangular structure, the both sides of the support plate extend to the top of the cleaning tank and the water removal tank, the both side ends of the support plate are provided with mounting mechanisms at the bottom, and the mounting mechanisms are hung with the hanging frames for placing lenses.

[0011] In one embodiment, the mounting mechanism is composed of a fixing rod, a fixing plate, a hanging plate and a hook, the top of the fixing rod is mounted on the bottom side end of the support plate, the bottom of the fixing rod is connected with the fixing plate, the both sides of the fixing plate are provided with the hanging plates at intervals, and the bottom of each hanging plate is provided with the hook.

[0012] In one embodiment, the inside of the mounting port is provided with a support table, the top surface of the support table is provided with a ball element, and the top surface of the support table abuts against the bottom side edge of the rotating plate.

[0013] In one embodiment, when the two groups of mounting mechanisms are in the cleaning and water removal state, the power box drives the rotating shaft and the rotating plate to reciprocate within a range less than 150 degrees.

[0014] Compared with the prior art, the utility model has the advantages that:

[0015] 1. By separating two independent cavities in the box body, water removal operation is immediately performed after lens cleaning, thereby avoiding the problem that the dripping water is scattered in the processing environment and is not easy to clean, and by cooperation of the cleaning tank, the water removal tank and the moving mechanism, two groups of lens units can be synchronously processed in different processes, work efficiency is greatly improved, the waiting time of the lenses after cleaning in the next process is shortened, and the practicability of the whole device is increased.

[0016] 2. By driving the rotating shaft and the rotating plate to reciprocate within a range less than 150 degrees by the power box, the lenses at the bottom of the hook can be better cleaned and water removed, cleaning efficiency and water removal efficiency are further increased, and the required operation time is saved. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of an ultrasonic cleaning machine used in lens processing;

[0018] Figure 2 This is a top view detail of the housing of an ultrasonic cleaning machine used in lens processing;

[0019] Figure 3 This is a detailed disassembled view of the components of an ultrasonic cleaning machine used in lens processing.

[0020] Figure 4 This is a detailed diagram of the mounting mechanism of an ultrasonic cleaner used in lens processing.

[0021] In the diagram: 1. Bracket; 2. Box body; 21. Mounting port; 22. Support platform; 3. Partition; 4. Cleaning box; 41. Working box; 5. Water removal box; 51. Mounting plate; 52. Connecting pipe; 53. Air blower pipe; 6. Moving mechanism; 61. Power box; 62. Rotating shaft; 63. Rotating plate; 64. Lifting rod; 65. Support plate; 7. Installation mechanism; 71. Fixing rod; 72. Fixing plate; 73. Hanging plate; 74. Hook. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Please see Figures 1-3 This utility model provides a technical solution including a support 1, a box 2, and a partition 3.

[0024] like Figures 1-2 As shown, a box 2 is installed on the top of the bracket 1. The box 2 is a hollow circular structure with an open top surface. An installation port 21 is provided in the middle of the box 2. The installation port 21 is also circular. The interior of the box 2 is an annular cavity. A partition 3 is installed at both ends of the annular cavity. The partition 3 divides the interior of the box 2 into two independent sealed walls. One cavity is a cleaning tank 4, and the other cavity is a dewatering tank 5. By separating the two independent cavities inside the box 2, a dewatering operation is performed immediately after the lens is cleaned, avoiding the problem of dripping water being difficult to clean in the processing environment.

[0025] Preferably, in one embodiment, such asFigures 1-2 As shown, the bottom of the cleaning tank 4 is provided with a working tank 41, and the working tank 41 is provided with an ultrasonic generator and an ultrasonic transducer.

[0026] Preferably, in an embodiment, as shown in the drawings, Figures 1-2 As shown, the outer periphery of the water removal tank 5 is provided with a mounting plate 51 in a semicircular array, and the mounting plate 51 is provided with a blowing pipe 53 on the side facing the inside of the water removal tank 5, and the blowing pipe 53 is arranged in multiple up and down, and the outer side of the mounting plate 51 is provided with a connecting pipe 52, and the connecting pipe 52 is connected to an external fan through a connecting hose.

[0027] Preferably, in an embodiment, as shown in the drawings, Figures 1-3 As shown, the mounting port 21 of the tank body 2 is provided with a moving mechanism 6, and the moving mechanism 6 is composed of a power tank 61, a rotating shaft 62, a rotating plate 63, a lifting rod 64, and a support plate 65, and the bottom of the power tank 61 is connected to the top surface of the support 1, and the inside of the power tank 61 is provided with a motor, and the motor is connected to the rotating shaft 62, and the top surface of the rotating shaft 62 is connected to the center of the bottom surface of the rotating plate 63, and the top surface of the rotating plate 63 is provided with the lifting rod 64, and the top telescopic end of the lifting rod 64 is connected to the middle section of the support plate 65, and the support plate 65 is in a rectangular structure, and the two sides of the support plate 65 extend to directly above the cleaning tank 4 and the water removal tank 5, and the bottom of the two side ends of the support plate 65 is provided with a mounting mechanism 7, and the mounting mechanism 7 is hung on a hanging frame for placing lenses, and in operation, the lenses to be cleaned are placed in the mounting mechanism 7 above the cleaning tank 4 by artificial, and the lifting rod 64 drives the support plate 65 to descend until the mounting mechanism 7 is in the cleaning liquid in the cleaning tank 4, and the lenses are cleaned by the working tank 41, and after cleaning, the lifting rod 64 drives the support plate 65 to rise, and the power tank 61 drives the rotating shaft 62 and the rotating plate 63 to rotate clockwise by 180 degrees, so that the cleaned lenses are above the water removal tank 5, and the other mounting mechanism 7 is above the cleaning tank 4, and the lenses to be cleaned are continuously placed here, and when the lifting rod 64 drives the support plate 65 to continue to descend, the cleaned lenses enter the inside of the water removal tank 5, and the external fan is started to blow the water in the lenses by the blowing pipe 53, and through the cooperation of the cleaning tank 4, the water removal tank 5, and the moving mechanism 6, two groups of lens units can be processed in different processes at the same time, which greatly improves the work efficiency, and at the same time, the waiting time of the lenses after cleaning to enter the next process is shortened, and the practicability of the whole device is increased.

[0028] Preferably, in an embodiment, as shown in the drawings, Figure 4As shown, the mounting mechanism 7 is composed of a fixing rod 71, a fixing plate 72, a hanging plate 73, and a hook 74, the top of the fixing rod 71 is mounted at the bottom side end of the support plate 65, the bottom of the fixing rod 71 is connected with the fixing plate 72, the two sides of the fixing plate 72 are arranged with the hanging plate 73 at intervals, and the bottom of each hanging plate 73 is mounted with the hook 74, through the structural arrangement of the mounting mechanism 7, multiple lens-hanging frames can be hung during the cleaning process, the number of lenses cleaned at a time is improved, and the work efficiency is improved.

[0029] Preferably, in one embodiment, as Figure 2 As shown, the inside of the mounting port 21 is mounted with a support table 22, the top surface of the support table 22 is mounted with a ball element, and the top surface of the support table 22 abuts the bottom side edge of the rotating plate 63, the support table 22 provides support force for the rotating plate 63, and the ball element makes the rotating plate 63 rotate more smoothly.

[0030] Preferably, in one embodiment, when the two groups of mounting mechanisms 7 are in the cleaning and water removal state, the moving mechanism 6 drives the rotating shaft 62 and the rotating plate 63 to reciprocate within a range of less than 150 degrees, so that the lenses at the bottom of the hook 74 can be better cleaned and water removed, further increasing the cleaning efficiency and water removal efficiency, and saving the required operation time.

[0031] Working principle:

[0032] The lenses are cleaned by the working tank 41, after cleaning, the lifting rod 64 drives the support plate 65 to rise, the power box 61 is started to drive the rotating shaft 62 and the rotating plate 63 to rotate clockwise by 180 degrees, so that the cleaned lenses are above the water removal tank 5, and the other group of mounting mechanisms 7 is above the cleaning tank 4, at this time, the lenses to be cleaned are continuously put in, when the lifting rod 64 drives the support plate 65 to continue to move downward, the cleaned lenses enter the inside of the water removal tank 5, and the external fan is started to blow the water in the lenses by the blowing pipe 53, through the cooperation of the cleaning tank 4, the water removal tank 5, and the moving mechanism 6, two groups of lens units can be processed synchronously in different processes, which greatly improves the work efficiency, and at the same time, the waiting time of the lenses entering the next process after cleaning can be shortened, thereby increasing the practicability of the whole device.

Claims

1. An ultrasonic cleaning machine applied to lens processing, comprising a support (1), a box body (2), a partition plate (3), characterized in that: the top of the support (1) is provided with the box body (2), the box body (2) is a hollow circular structure as a whole, the top surface is open, the middle of the box body (2) is provided with a mounting port (21), the mounting port (21) is a circular structure as a whole, the inside of the box body (2) is an annular cavity as a whole, the two ends of the annular cavity are both provided with the partition plate (3), the partition plate (3) divides the inside of the box body (2) into two independent sealed walls, one cavity is a cleaning tank (4), and the other cavity is a water removal tank (5).

2. The ultrasonic cleaning machine for lens processing according to claim 1, wherein: The bottom of the cleaning tank (4) is provided with a working tank (41), and the inside of the working tank (41) is provided with an ultrasonic generator and an ultrasonic transducer.

3. The ultrasonic cleaning machine for lens processing as claimed in claim 1, wherein: The outer circumferential surface of the water removal tank (5) is provided with a mounting plate (51) in a semicircular array, the surface of the mounting plate (51) towards the inside of the water removal tank (5) is provided with a blowing pipe (53), a plurality of blowing pipes (53) are arranged in up and down, and the outer side surface of the mounting plate (51) is provided with a connecting pipe (52), and the connecting pipe (52) is connected with an external air blower through a connecting hose.

4. The ultrasonic cleaning machine for lens processing as claimed in claim 1, wherein: The mounting port (21) of the box body (2) is provided with a moving mechanism (6), the moving mechanism (6) is composed of a power tank (61), a rotating shaft (62), a rotating plate (63), a lifting rod (64) and a supporting plate (65), the bottom of the power tank (61) is connected with the top surface of the support (1), the inside of the power tank (61) is provided with a motor, the motor is connected with the rotating shaft (62), the top surface of the rotating shaft (62) is connected with the bottom surface of the rotating plate (63) at the center, the top surface of the rotating plate (63) is provided with the lifting rod (64) at the center, the top telescopic end of the lifting rod (64) is connected with the middle section of the supporting plate (65), the supporting plate (65) is a rectangular structure as a whole, the two sides of the supporting plate (65) extend to directly above the cleaning tank (4) and the water removal tank (5), and the bottom of the two side ends of the supporting plate (65) is provided with a mounting mechanism (7), and the mounting mechanism (7) is hung with a hanging frame for placing lenses.

5. The ultrasonic cleaning machine for lens processing as claimed in claim 4, wherein: The mounting mechanism (7) is composed of a fixed rod (71), a fixed plate (72), a hanging plate (73) and a hook (74), the top of the fixed rod (71) is mounted on the bottom side end of the supporting plate (65), the bottom of the fixed rod (71) is connected with the fixed plate (72), the two sides of the fixed plate (72) are provided with the hanging plate (73) in an interval, and the bottom of each hanging plate (73) is provided with the hook (74).

6. The ultrasonic cleaning machine for lens processing as claimed in claim 4, wherein: The inside of the mounting port (21) is provided with a supporting table (22), the top surface of the supporting table (22) is provided with a ball element, and the top surface of the supporting table (22) abuts against the bottom side edge of the rotating plate (63).

7. The ultrasonic cleaning machine for lens processing as claimed in claim 4, wherein: When the two groups of mounting mechanisms (7) are in the cleaning and water removal state, the power tank (61) drives the rotating shaft (62) and the rotating plate (63) to reciprocate within a range of less than 150 degrees.