Stamping and shaping device for metal plate machining
By integrating a dust collection system, brushes, magnets, vibrators, and air blowers into the stamping and shaping device, the problem of impurities and dust accumulation on the mold is solved, achieving high-precision forming of metal sheets and long service life of the mold, thus improving production efficiency.
Patent Information
- Application Number
- CN202422997334.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-05
AI Technical Summary
During the stamping and shaping process of metal sheets, impurities and dust can easily accumulate on the mold, affecting dimensional accuracy and shape stability. At the same time, the increased temperature of the mold leads to wear and reduces production efficiency.
A stamping and shaping device was designed, equipped with a dust collection system, brushes, magnets, a vibrator, and an air blower, to clean impurities and dust on the mold and collect them by the dust collector, and to cool the mold to reduce wear.
It effectively cleans impurities and dust from the mold, improves the dimensional accuracy and shape stability of metal sheets, extends the mold life, and increases production efficiency.
Smart Images
Figure CN223699140U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the field of punch press, specifically a kind of stamping forming device for metal plate part machining. BACKGROUND
[0002] Metal plate stamping forming refers to the processing forming method that metal plate is subjected to external force by press and die, so that plastic deformation or separation is generated, thereby obtaining the workpiece of required shape and size, and this method is usually called stamping forming or metal stamping forming.
[0003] Stamping forming is to make metal plate directly force forming in die by press and die, and this method is suitable for most metal plates, such as carbon steel plate, stainless steel plate, aluminum plate, magnesium plate, copper plate and zinc plate.
[0004] Before stamping forming, metal plate is placed into workbench, and then metal plate is placed into die for stamping forming, and in this process, some metal impurities and dust are accumulated in die, which may cause die gap change, affect the size accuracy and shape stability of metal plate.
[0005] Therefore, the utility model provides a kind of stamping forming device for metal plate part machining. CONTENT OF UTILITY MODEL
[0006] In order to make up for the deficiency of prior art, at least one technical problem proposed in the background art is solved.
[0007] The utility model discloses a stamping forming device for metal plate machining solves its technical problem adopts the technical scheme that the utility model discloses a stamping forming device for metal plate machining, including the stamping machine main part, the support is fixedly connected to stamping machine main part top, the support side wall is fixedly connected with the top plate, the stamping machine assembly is installed in the top plate middle part, the worktable is fixedly connected to stamping machine main part top, the dust collection box is fixedly connected to stamping machine main part side wall, the air suction pump is installed to the dust collection box side wall, the air suction pump output and dust collection box inside intercommunication, the electric push rod is fixedly connected to stamping machine main part side wall, the telescopic link is fixedly connected to stamping machine main part side wall, the dust catcher is fixedly connected to electric push rod and telescopic link side wall together, the hose is fixedly connected between dust collection box side wall and dust catcher side wall, the hose and dust collection box and dust catcher side wall intercommunication, the net board is fixedly connected to dust collection box inboard, the pull plate is slidably connected to dust collection box inboard bottom, the dust suction port is seted up to dust catcher bottom, through opening air suction pump and starting electric push rod and then telescopic link will be forward telescopic and take dust catcher and move back and forth, then carry out the air suction work of the metal impurity and dust generated in stamping forming process, the metal impurity and dust generated in the stamping forming process of the stamping forming work of some different size metal plate of different size mould can effectively play a cleaning effect, reduce the accumulation of metal impurity and dust generated in the stamping forming process in the mould, can cause the mould gap change, influence the size accuracy and shape stability of metal plate.
[0008] Preferably, the dust collector is provided with a brush at the bottom; the brush is downwardly arranged; the brush contacts the mold installed on the workbench and brushes the mold, further realizing the cleaning effect of the impurities and dust in the mold gap and reducing the impurities and dust in the mold gap.
[0009] Preferably, the stamping machine body is provided with an air blower on the side wall; the stamping machine body is fixedly connected with a gas storage tank on the side wall; the output end of the air blower is in communication with the inside of the gas storage tank; a plurality of air outlets are formed in the middle of the gas storage tank; the air outlets blow cold air to the outside, realizing the cooling effect of the mold, reducing the temperature rise of the mold due to friction in the long stamping process, thereby accelerating the wear of the mold, shortening the service life and reducing the production efficiency.
[0010] Preferably, the dust collector side wall is provided with a magnet; the magnet is provided with multiple magnetic properties; some splashed metal impurities are attracted by the magnet, reducing the problem of splashing of some metal impurities that are not sucked into the dust suction port.
[0011] Preferably, the dust collection box side wall is provided with a vibration machine; the vibration machine output end is communicated with the dust collection box side wall and is fixed with a vibration rod; through the setting of the vibration machine, the dust adhered to the screen plate is shaken off, the clogging problem caused by a large amount of dust adhered to the screen plate in long-time suction work is reduced, and the suction work of the suction pump is affected.
[0012] Preferably, the punch press main body side wall is provided with a collection box; the collection box is arranged below the dust collection box; through the collection of the metal impurities and dust in the dust collection box, the collection effect is achieved, the pollution of the production line by the dust is effectively reduced, and the cleanliness of the production line is improved.
[0013] The beneficial effects of the utility model are as follows:
[0014] 1. The utility model discloses a stamping and shaping device for metal plate machining, opens the suction pump and starts the electric push rod to push back and forth, then the telescopic rod will stretch out and retract to move back and forth with the dust collector, and then the suction work of the metal impurities and dust generated in the stamping and shaping process is carried out, the metal impurities and dust generated in the stamping and shaping process of different sizes of metal plate parts in different sizes of molds can effectively achieve a cleaning effect, the accumulation of the metal impurities and dust in the mold during the stamping and shaping process is reduced, the mold gap change is avoided, and the size precision and shape stability of the metal plate part are affected.
[0015] 2. The utility model discloses a stamping and shaping device for metal plate machining, the brush can contact the mold installed on the workbench and brush the mold, further realize the cleaning effect of the impurities and dust in the mold gap, and reduce the impurities and dust in the mold gap. DRAWINGS
[0016] The utility model will be further described in connection with the drawings.
[0017] Figure 1 It is the perspective view of the utility model;
[0018] Figure 2 It is the structure schematic view of the brush in the utility model;
[0019] Figure 3 It is the structure schematic view of the magnet in the utility model;
[0020] Figure 4 It is the structure schematic view of the gas storage tank in the utility model;
[0021] Figure 5 It is the structure schematic view of the vibration rod in the utility model.
[0022] In the figure: 1, punch main body; 11, support; 12, top plate; 14, punch assembly; 15, workbench; 16, dust suction box; 17, suction pump; 18, electric push rod; 19, telescopic rod; 110, hose; 111, dust collector; 112, dust suction port; 113, mesh plate; 114, pull plate; 2, brush; 3, air blower; 31, air storage tank; 32, air blowing port; 4, magnet; 5, vibration machine; 51, vibration rod; 6, collection box. DETAILED DESCRIPTION
[0023] In order to make the technical means, creative features, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific embodiments.
[0024] For example, Figures 1 to 2The utility model discloses a stamping and shaping device for metal plate machining, which comprises a stamping machine body 1, a support 11 fixedly connected to the top of the stamping machine body 1, a top plate 12 fixedly connected to the side wall of the support 11, a stamping machine assembly 14 installed in the middle of the top plate 12, a workbench 15 fixedly connected to the top of the stamping machine body 1, a dust collection box 16 fixedly connected to the side wall of the stamping machine body 1, an air suction pump 17 installed on the side wall of the dust collection box 16, the output end of the air suction pump 17 in communication with the inside of the dust collection box 16, an electric push rod 18 fixedly connected to the side wall of the stamping machine body 1, an extension rod 19 fixedly connected to the side wall of the stamping machine body 1, a dust collector 111 fixedly connected to the side walls of the electric push rod 18 and the extension rod 19, a hose 110 fixedly connected between the side wall of the dust collection box 16 and the side wall of the dust collector 111, the hose 110 in communication with the side walls of the dust collection box 16 and the dust collector 111, a mesh plate 113 fixedly connected to the inside of the dust collection box 16, a pull plate 114 slidingly connected to the inside bottom of the dust collection box 16, and a dust suction port 112 formed in the bottom of the dust collector 111.
[0025] As Figure 2As shown, the dust collector 111 bottom mounted brush 2; the brush 2 is set downward; work, in the telescopic rod 19 will forward telescopic with dust collector 111 to move back and forth, then the work of suction of metal impurities and dust generated in the process of stamping forming, the brush 2 will contact the die installed on the workbench 15, and will brush a die; through the brush 2 will contact the die installed on the workbench 15, and will brush a die, further realize the impurities and dust in the gap of the die to clean up effect, and reduce some of the impurities and dust in the gap of the die.
[0026] As shown in Figure 4 , the side wall of the punch body 1 is provided with a blower 3; the side wall of the punch body 1 is fixedly connected with a gas storage tank 31; the output end of the blower 3 is in communication with the inside of the gas storage tank 31; a plurality of gas blowing holes 32 are formed in the middle of the gas storage tank 31; during operation, the blower 3 is turned on to supply gas to the inside of the gas storage tank 31, and then the die on the workbench 15 is blown with cold air through the gas blowing holes 32; the outside is blown with cold air through the gas blowing holes 32, which realizes the cooling effect of the die, reduces the temperature rise of the die due to friction during long-time stamping, thereby accelerating the wear of the die, shortening the service life of the die and reducing the production efficiency.
[0027] As shown in Figure 3 , the side wall of the dust collector 111 is provided with a magnet 4; the magnet 4 is provided with a plurality of magnetic properties; during operation, when the dust suction port 112 and the brush 2 clean the workbench 15 and the die, some splashed metal impurities will be attracted by the magnet 4; by attracting some splashed metal impurities with the magnet 4, the problem of metal impurities not being sucked into the dust suction port 112 flying everywhere is reduced.
[0028] As shown in Figure 5 , the side wall of the dust collection tank 16 is provided with a vibrator 5; the output end of the vibrator 5 is in communication with the side wall of the dust collection tank 16 and is fixedly connected with a vibration rod 51; during operation, the vibrator 5 is started to vibrate the mesh plate 113 through the vibration rod 51, which will shake off the dust adhered to the mesh plate 113; through the setting of the vibrator 5, the dust adhered to the mesh plate 113 will be shaken off, which reduces the blockage problem caused by a large amount of dust adhering to the mesh plate 113 during long-time suction work, thereby affecting the suction work of the suction pump 17.
[0029] As shown in Figure 1As shown, the punch body 1 side wall is provided with a collecting box 6; the collecting box 6 is arranged below the dust suction box 16; during operation, after all work is completed, the pull plate 114 is opened, and the metal impurities and dust in the dust suction box 16 fall into the collecting box 6, achieving a collecting effect; through the metal impurities and dust in the dust suction box 16 falling into the collecting box 6, a collecting effect is achieved, which can effectively reduce the pollution of the production line by dust and improve the cleanliness of the production line.
[0030] During operation, first, the required mold is installed on the workbench 15, then the metal plate to be punched is placed in the mold for punching and shaping, in this process, the air suction pump 17 is opened and the electric push rod 18 is started to push back and forth, then the telescopic rod 19 extends and retracts to move the dust collector 111 back and forth, then the metal impurities and dust generated during the punching and shaping process are sucked, the metal impurities and dust are sucked into the dust collector 111 through the dust suction port 112, then the telescopic rod 19 enters the dust suction box 16, the mesh plate 113 blocks the metal impurities and dust in front of the output end of the air suction pump 17, preventing the metal impurities and dust from entering the air suction pump 17, after all work is completed, the pull plate 114 is opened, and the metal impurities and dust in the dust suction box 16 fall down; when the telescopic rod 19 extends and retracts to move the dust collector 111 back and forth, the brush 2 contacts the mold installed on the workbench 15 and brushes the mold; the air blower 3 is opened to supply air to the air tank 31, then the mold on the workbench 15 is blown with cold air through the air outlet 32; when the dust suction port 112 and the brush 2 clean the workbench 15 and the mold, some flying metal impurities are attracted by the magnet 4; the vibrator 5 is started to vibrate the mesh plate 113 through the vibration rod 51, which shakes off the dust adhered to the mesh plate 113; after all work is completed, the pull plate 114 is opened, and the metal impurities and dust in the dust suction box 16 fall into the collecting box 6, achieving a collecting effect.
[0031] The basic principles, main features and advantages of the present application are shown and described above. Those skilled in the art should understand that the present application is not limited by the above examples, the above examples and descriptions in the specification are only to illustrate the principles of the present application, without departing from the spirit and scope of the present application, the present application can have various changes and improvements, these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.
Claims
1. A stamping and shaping device for processing metal sheets, characterized in that: Including punch main part (1), top fixed support (11) of the punch main part (1), the side wall of support (11) is fixed with top plate (12), the middle installation of top plate (12) is punched machine assembly (14), the top of punch main part (1) is fixed with workbench (15), the side wall of punch main part (1) is fixed with dust absorption box (16), the side wall installation of dust absorption box (16) is suction pump (17), the output of suction pump (17) is communicated with the inside of dust absorption box (16), the side wall of punch main part (1) is fixed with electric push rod (18), the side wall of punch main part (1) is fixed with telescopic rod (19), the side wall of electric push rod (18) and telescopic rod (19) is fixed with dust collector (111) together, the side wall between dust absorption box (16) and dust collector (111) is fixed with hose (110), the side wall of hose (110) is communicated with dust absorption box (16) and dust collector (111), the inside wall of dust absorption box (16) is fixed with net plate (113), the inside bottom of dust absorption box (16) is slidably connected with pull plate (114), the bottom of dust collector (111) is provided with dust suction port (112).
2. The stamping and sizing device for sheet metal parts according to claim 1, characterized in that: The bottom of dust collector (111) is installed with brush (2), and the brush (2) is downwardly arranged.
3. The stamping and sizing device for sheet metal parts according to claim 2, characterized in that: The side wall of punch main part (1) is installed with air blower (3), the side wall of punch main part (1) is fixed with gas storage tank (31), the output of air blower (3) is communicated with the inside of gas storage tank (31), a plurality of air blowing ports (32) are formed in the middle of gas storage tank (31).
4. The stamping and sizing device for sheet metal parts according to claim 3, characterized in that: The side wall of dust collector (111) is installed with magnet (4), and the magnet (4) is arranged in multiple magnetic modes.
5. The stamping and sizing device for sheet metal parts according to claim 4, characterized in that: The side wall of dust absorption box (16) is installed with vibration machine (5), the output of vibration machine (5) is communicated with the side wall of dust absorption box (16) and is fixed with vibration rod (51).
6. The stamping and sizing device for sheet metal parts according to claim 5, characterized in that: The side wall of punch main part (1) is installed with collecting box (6), and the collecting box (6) is arranged below the dust absorption box (16).