Metal medical instrument manufacturing surface grinding device
By designing an automated surface grinding device for manufacturing metal medical devices, the problems of high labor intensity, low efficiency, and inconsistent quality in traditional methods have been solved, achieving efficient and precise surface grinding of metal devices and improving production efficiency and quality.
Patent Information
- Application Number
- CN202520126520.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-20
AI Technical Summary
Traditional methods for polishing the surface of metal medical devices are labor-intensive, inefficient, and produce inconsistent polishing quality. Furthermore, traditional equipment has a low degree of automation, making it difficult to adapt to diverse needs, and the collection process after polishing can easily cause secondary damage.
An automated grinding device was designed, comprising a frame, a grinding mechanism, a feeding mechanism, a transferring mechanism, a clamping mechanism, and a receiving box. It achieves automatic material transfer through linear modules, electric push rods, and grippers; precise feeding is achieved through sprockets and chain drives; and efficient grinding is achieved through a grinding belt and motor drive. It is adaptable to metal instruments of different materials and shapes.
It improves the uniformity and consistency of surface polishing of metal medical devices, reduces positional deviations and damage caused by manual operation, improves production efficiency and polishing quality, and meets the requirements of high-quality surface treatment.
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Figure CN223700360U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model mainly relates to metal polishing technical field, concretely relates to a metal medical instrument manufacturing surface polishing device. BACKGROUND
[0002] In the field of metal medical instrument manufacturing, surface polishing is a very critical link, directly related to the performance, safety and service life of the instrument. However, the traditional metal medical instrument surface polishing method has many drawbacks.
[0003] From the artificial operation level, the previous many rely on artificial hand-held polishing tool to polish the instrument. This way not only the labor intensity is extremely great, and the polishing efficiency is low, and due to the difference of artificial operation, it is difficult to ensure that the polishing quality of each medical instrument is completely consistent. For example, when polishing small precision metal medical instruments, it is difficult for artificial to accurately control the polishing force and angle, and it is easy to appear overpolishing or underpolishing, resulting in high product scrap rate.
[0004] In terms of equipment, the traditional polishing equipment is usually simple in structure and single in function. The material moving and feeding link often lacks automatic design, and the medical instrument to be polished needs to be placed in the polishing position manually, which not only easily causes position deviation and affects polishing accuracy, but also greatly limits production efficiency. Moreover, the polishing mechanism of the traditional polishing equipment cannot flexibly adjust the polishing parameters, and it is difficult to adapt to the diversified polishing needs of metal medical instruments of different materials, shapes and sizes.
[0005] In addition, in the traditional polishing process, the collection of polished instruments is also relatively arbitrary, which easily causes secondary damage to the surface of the instrument and affects the product quality. With the continuous development of the medical instrument industry, higher requirements are put forward for the quality and production efficiency of metal medical instruments, and it is urgent to develop a high-efficiency, accurate and highly automated metal medical instrument manufacturing surface polishing device. UTILITY MODEL CONTENT
[0006] 1. The technical problem to be solved by the utility model is:
[0007] The utility model provides a metal medical instrument manufacturing surface polishing device to solve the technical problems in the above background technology.
[0008] 2. Technical scheme:
[0009] In order to achieve the above object, the utility model provides a technical scheme for a kind of metal medical instrument manufacturing surface polishing device, including rack, polishing mechanism is arranged on the rack, the rear side of the polishing mechanism is provided with feeding mechanism, the left and right sides of the feeding mechanism are respectively provided with feed box and receiving box, feed box and the feeding mechanism between are provided with material moving mechanism, the material moving mechanism is used to move the medical instrument to be polished in the feed box to the feeding mechanism, the rear side of the feeding mechanism is provided with moving mechanism and clamping mechanism, the clamping mechanism is arranged in the output end of the moving mechanism, the clamping mechanism clamps the medical instrument on the feeding mechanism, and is pushed to the polishing mechanism by the moving mechanism.
[0010] Preferably, the polishing mechanism includes a mounting rack fixed on the rack, a driving wheel and a driven wheel are rotatably installed on the mounting rack, a polishing belt is sleeved on the driving wheel and the driven wheel, the driving wheel is fixed on a driving shaft, and the driving shaft is connected with motor one through a belt pulley assembly.
[0011] Preferably, the feeding mechanism includes a support frame, two sprockets are rotatably installed on the support frame, a chain is installed between the two sprockets, one sprocket is connected with motor two through a connecting shaft, a plurality of placing blocks are equidistantly arranged on the chain, and a storage groove is formed in the placing block.
[0012] Preferably, the material moving mechanism includes a linear module, an installation block is arranged on the output end of the linear module, an electric push rod is arranged on the installation block, a connecting plate is arranged on the output end of the electric push rod, and a clamping jaw is arranged at the lower end of the connecting plate.
[0013] Preferably, two guide cylinders are arranged on the installation block, two guide rods are fixedly installed on the connecting plate, and the guide rods are slidably installed in the guide cylinders.
[0014] 3. Advantageous effects:
[0015] Compared with the prior art, the utility model has the following beneficial effects:
[0016] The various mechanisms of the whole device work cooperatively, from material moving, feeding, clamping to polishing, and each link can ensure the position accuracy and stability of the medical instrument. This helps to ensure the uniformity and consistency of polishing, reduces the polishing defects caused by position deviation or instability, thereby improving the surface quality of the metal medical instrument, and meeting the strict requirements of medical instruments for high-quality surface treatment.
[0017] The material moving mechanism of the utility model realizes the automatic material moving process from the feeding box to the feeding mechanism through the cooperation of the linear module, the electric push rod and the clamping jaw. This process reduces manual operation, improves the accuracy and efficiency of material moving, avoids material damage or position deviation caused by manual operation, and ensures the continuity of polishing work. For example, when batch producing metal medical devices, the devices to be polished can be quickly and stably moved to the feeding position one by one, greatly improving the production efficiency.
[0018] The chain wheel and chain transmission mode of the feeding mechanism of the utility model, in cooperation with the design of the placing block and the storage groove, can stably deliver the medical devices to the designated position. The motor two can accurately control the rotating speed and angle of the chain wheel, thereby ensuring the accuracy and stability of feeding. This stable feeding mode helps to improve the quality of the subsequent polishing process, because only when the position of the medical device is stable, the polishing can be uniformly and accurately carried out.
[0019] The structure of the driving wheel, the driven wheel and the polishing belt of the polishing mechanism of the utility model, and the mode that the motor one drives the driving wheel through the belt pulley assembly, enable the polishing belt to stably rotate. The rotating polishing belt can quickly and effectively remove impurities on the surface of the medical device, improving the polishing efficiency. At the same time, by adjusting the rotating speed of the motor one, medical devices of different materials and polishing requirements can be adapted, improving the versatility of the polishing device. BRIEF DESCRIPTION OF DRAWINGS
[0020] Fig. 1 It is the overall structure schematic view of the utility model;
[0021] Fig. 2 It is another angle overall structure schematic view of the utility model;
[0022] Fig. 3 It is the feeding mechanism structure schematic view of the utility model;
[0023] Fig. 4 It is the material moving mechanism structure schematic view of the utility model;
[0024] Fig. 5 It is the polishing mechanism structure schematic view of the utility model.
[0025] REFERENCE SIGNS:
[0026] 1, rack; 2, polishing mechanism; 21, mounting frame; 22, driving wheel; 23, driven wheel; 24, polishing belt; 25, pulley assembly; 26, motor one; 3, feeding mechanism; 31, support frame; 32, chain wheel; 33, motor two; 34, chain; 35, placing block; 36, storage groove; 4, feeding box; 5, collecting box; 6, material moving mechanism; 61, linear module; 62, mounting block; 63, electric push rod; 64, connecting plate; 65, clamping jaw; 66, guide rod; 67, guide cylinder; 7, moving mechanism; 8, clamping mechanism; 9, medical instrument. DETAILED DESCRIPTION
[0027] In order to facilitate the understanding of the present application, the present application will be described more fully below with reference to the accompanying drawings, in which several embodiments of the present application are given. However, the present application can be realized in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present application more thorough and comprehensive.
[0028] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.
[0029] In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0030] In the present application, unless otherwise specifically defined and limited, the terms "mounting", "connection", "connection", "fixing", "provided with" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication between two elements inside. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.
[0031] It should be noted that the structures not introduced in the utility model are the same as the prior art or can be realized by using the prior art because they do not involve the design points and improvement direction of the utility model, and thus are not described here. Embodiments
[0032] Refer to the accompanying Figs. 1-5 The utility model provides a kind of metal medical instrument manufacturing surface polishing device, including rack 1, polishing mechanism 2 is provided on rack 1, the rear side of polishing mechanism 2 is provided with feeding mechanism 3, the left and right sides of feeding mechanism 3 are respectively provided with supply box 4 and receiving box 5, and material transfer mechanism 6 is provided between supply box 4 and feeding mechanism 3, material transfer mechanism 6 is used to transfer the medical instrument 9 to be polished in supply box 4 to feeding mechanism 3, the rear side of feeding mechanism 3 is provided with moving mechanism 7 and clamping mechanism 8, clamping mechanism 8 is arranged at the output end of moving mechanism 7, clamping mechanism 8 clamps and fixes the medical instrument 9 on feeding mechanism 3, and is pushed to polishing mechanism 2 by moving mechanism 7.
[0033] Polishing mechanism 2 includes mounting bracket 21 fixed on rack 1, driving wheel 22 and driven wheel 23 are rotatably installed on mounting bracket 21, polishing belt 24 is sleeved on driving wheel 22 and driven wheel 23, driving wheel 22 is fixed on driving shaft, and driving shaft is connected with motor one 26 by belt pulley assembly 25.
[0034] Feeding mechanism 3 includes support frame 31, two sprockets 32 are rotatably installed on support frame 31, chain 34 is installed between the two sprockets 32, one sprocket 32 is connected with motor two 33 by connecting shaft, a plurality of placing blocks 35 are equidistantly arranged on chain 34, and storage groove 36 is formed in placing block 35.
[0035] Material transfer mechanism 6 includes linear module 61, mounting block 62 is arranged on the output end of linear module 61, electric push rod 63 is arranged on mounting block 62, connecting plate 64 is arranged on the output end of electric push rod 63, and clamping jaw 65 is arranged on the lower end of connecting plate 64.
[0036] Working principle: the metal medical instrument 9 to be polished is placed in supply box 4, motor one 26 and motor two 33 are started, and they are in standby state.At this time, polishing belt 24 starts to rotate with driving wheel 22 and driven wheel 23, but has not contacted medical instrument 9, and chain 34 is in standby transmission state.
[0037] The linear module 61 is started, and according to the set program, the output end drives the mounting block 62 to move to the designated position above the feeding box 4. Then, the electric push rod 63 is extended, and the connecting plate 64 and the clamping jaw 65 are driven to move downward. When the clamping jaw 65 reaches the appropriate position, the clamping jaw 65 clamps a medical device 9 in the feeding box 4. Subsequently, the electric push rod 63 is retracted, and the clamping jaw 65 and the medical device 9 are lifted. The linear module 61 is started again, and the mounting block 62 and the clamped medical device 9 are moved to the position above the placing block 35 of the feeding mechanism 3. The electric push rod 63 is extended again, and the clamping jaw 65 is lowered to place the medical device 9 in the placing groove 36 of the placing block 35. Then, the clamping jaw 65 is loosened and lifted, and the linear module 61 is reset, ready for the next material moving. In this process, the sliding of the guide rod 66 in the guide cylinder 67 stabilizes the upward and downward movement of the connecting plate 64.
[0038] The motor 33 drives the sprocket 32 connected thereto to rotate, and then drives the chain 34 to move. The placing block 35 on the chain 34 moves with the movement of the chain 34, and the medical device 9 placed in the placing groove 36 is transported backward until it reaches the working range of the clamping mechanism 8.
[0039] The clamping mechanism 8 is started, and the medical device 9 on the placing block 35 is clamped. The moving mechanism 7 works, and the clamping mechanism 8 and the medical device 9 are pushed forward to make the medical device 9 contact with the rotating polishing belt 24. The polishing belt 24 polishes the surface of the medical device 9 to remove impurities such as burrs and oxidation layer on the surface. During the polishing process, the moving mechanism 7 can control the contact force and movement trajectory of the medical device 9 and the polishing belt 24 according to the pre-set program, to ensure the uniformity and quality of the polishing. The clamping mechanism 8 can be an electric clamping jaw mechanism, an electromagnetic clamping mechanism or a mechanical linkage type clamping mechanism. The moving mechanism 7 can be a linear guide rail sliding block mechanism cooperating with a screw transmission, a hydraulic cylinder driving mechanism or an air cylinder driving mechanism.
[0040] After the polishing is completed, the moving mechanism 7 drives the clamping mechanism 8 and the medical device 9 to retreat to the original position. The clamping mechanism 8 loosens the medical device 9, and the chain 34 continues to move to transport the polished medical device 9 to above the receiving box 5. The medical device 9 falls into the receiving box 5.
[0041] The above-described embodiments only express certain implementation manners of the present application, and the description is more specific and detailed, but it should not be understood as a limitation on the scope of the present application. It should be pointed out that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the appended claims.
Claims
1. A metal medical device manufacturing surface finishing apparatus, characterized by: The utility model relates to a medical instrument polishing device, including frame (1), be provided with polishing mechanism (2) on frame (1), the rear side of polishing mechanism (2) is provided with feeding mechanism (3), the left and right sides of feeding mechanism (3) are provided with feed box (4) and receiving box (5) respectively, be provided with material shifting mechanism (6) between feed box (4) and feeding mechanism (3), material shifting mechanism (6) is used for the medical instrument (9) of polishing in feed box (4) is sent to feeding mechanism (3), the rear side of feeding mechanism (3) is provided with moving mechanism (7) and clamping mechanism (8), clamping mechanism (8) sets up in the output of moving mechanism (7), clamping mechanism (8) clamps fixed medical instrument (9) on feeding mechanism (3), and through moving mechanism (7) pushes to polishing mechanism (2).
2. The device of claim 1, wherein: The polishing mechanism (2) includes a mounting rack (21) fixed on the frame (1), a driving wheel (22) and a driven wheel (23) are rotatably installed on the mounting rack (21), a polishing belt (24) is sleeved on the driving wheel (22) and the driven wheel (23), the driving wheel (22) is fixed on a driving shaft, and the driving shaft is connected with a motor (26) through a belt pulley assembly (25).
3. The device of claim 1, wherein: The feeding mechanism (3) includes a support frame (31), two chain wheels (32) are rotatably installed on the support frame (31), a chain (34) is installed between the two chain wheels (32), one chain wheel (32) is connected with a motor (33) through a connecting shaft, a plurality of placing blocks (35) are equidistantly arranged on the chain (34), and a placing groove (36) is formed in each placing block (35).
4. The device of claim 1, wherein: The material shifting mechanism (6) includes a linear module (61), an installation block (62) is arranged on the output end of the linear module (61), an electric push rod (63) is arranged on the installation block (62), a connecting plate (64) is arranged on the output end of the electric push rod (63), and a clamping jaw (65) is arranged on the lower end of the connecting plate (64).
5. The device of claim 4, wherein: Two guide cylinders (67) are arranged on the installation block (62), two guide rods (66) are fixedly installed on the connecting plate (64), and the guide rods (66) are slidably installed in the guide cylinders (67).