Efficient automatic polishing device for quartz products
The high-efficiency automated polishing device for quartz products, utilizing a belt-type diversion conveyor and a lifting and limiting polishing structure, solves the problem of manual intervention in the polishing process of quartz products in the existing technology, realizing stable transportation, fixing, flipping and polishing of quartz products, and improving processing efficiency and product quality.
Patent Information
- Application Number
- CN202423191991.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In existing technologies, manual intervention is still required in the automated polishing process of quartz products, especially in the loading and unloading stages, resulting in low processing efficiency.
A highly efficient automated polishing device for quartz products is adopted, including a belt-type diverter, a concave assembly block, and a lifting and limiting polishing structure. Through the combination of components such as a lifting threaded rod, a convex extrusion block, and an electrorheological fluid tank, the device achieves stable transportation, fixing, flipping, and polishing of quartz products. It has a high degree of integration and automation.
It significantly improves the processing efficiency and product quality of quartz products, realizes a high degree of automation and precise control in the quartz product processing process, and achieves automated processing with multiple functions.
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Figure CN223700413U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to quartz product technical field, concretely is a kind of quartz product high-efficiency automatic polishing device. BACKGROUND
[0002] Quartz wafer, its main chemical component is silica (SiO2), belong to the oxide mineral category of triclinic system, it is the most widely distributed in quartz mineral family. Quartz shows diversified variety due to the difference of granularity, color and inclusion contained: colorless and transparent quartz is praised as crystal; it is popularly called tea crystal or ink crystal to smoke brown to nearly black; and rose red is called lotus stone. As for those kidney-shaped, stalactitic cryptocrystalline quartz, it is called stone marrow. In the application process of quartz crystal, it is usually needed to be cut and polished two processes to improve its use value.
[0003] At present, the polishing work of quartz wafer mainly relies on high-precision planetary gear structure double-sided polishing machine to complete. However, this kind of polishing machine still needs manual intervention in the feeding and discharging link, even if the mechanical arm is introduced to assist through technological innovation, the time required in this link cannot be significantly shortened, thereby affecting the overall processing efficiency, showing the deficiency of the degree of automation of equipment, for the above problems, there may be technical means to solve in prior art, but the present case wants to provide an alternative or replacement technical scheme. UTILITY MODEL CONTENT
[0004] To achieve the above object, the utility model discloses a kind of quartz product high-efficiency automatic polishing device, comprising: belt type shunt conveyor, concave type set block and lifting limiting polishing structure, the concave type set block is installed on the belt type shunt conveyor, the lifting limiting polishing structure is installed on the concave type set block;
[0005] The lifting limiting polishing structure includes: two pairs of lifting threaded rods, two pairs of lifting threaded pipes, lifting convex extrusion block, lifting meander rotating block, a pair of angle shaft pipes, angle drive machine, well-shaped lifting block, several horn type limiting sheets, several meander expansion blocks, several abundant type drainage pipes, electrorheological fluid tank, drainage pump, a pair of shunt pipes, vertical drive machine, vertical gear set, a pair of horizontal threaded rods, a pair of horizontal threaded pipes, horizontal gear set, horizontal drive machine, horizontal moving plate, several electromagnetic latches and polishing assembly;
[0006] The concave set block is provided with a pair of lifting grooves, two pairs of lifting threaded rods are respectively inserted into the inner sides of the pair of lifting grooves, the lifting convex extrusion block is provided with a rotating notch, two pairs of lifting threaded pipes are inserted into the lifting convex extrusion block, and the two pairs of lifting threaded pipes are respectively sleeved on the two pairs of lifting threaded rods, the lifting meander limiting block is inserted into the lifting convex extrusion block through a pair of angle shaft pipes, the well-shaped lifting block is installed on the lifting meander rotating block, a plurality of meander expansion blocks are respectively installed on the inner sides of the well-shaped lifting block, a plurality of horn-shaped limiting sheets are respectively installed in pairs on the inner sides of the well-shaped lifting block, a plurality of rich drainage tubes are uniformly inserted into the well-shaped lifting block, the electrorheological fluid tank is installed on the concave set block, the drainage pump is installed on the electrorheological fluid tank, a pair of shunt pipes are respectively inserted into a plurality of rich drainage tubes, and the pair of shunt pipes are respectively connected to a pair of angle shaft pipes, a pair of angle shaft pipes are connected to the electrorheological fluid tank and the drainage pump through pipelines, the vertical drive machine is installed on the lifting convex extrusion block, the vertical gear set is installed on the angle shaft pipe and the driving end of the vertical drive machine, the concave set block is provided with a pair of horizontal moving grooves, a pair of horizontal threaded rods are respectively inserted into the inner sides of the pair of horizontal moving grooves through bearings, a pair of horizontal threaded pipes are inserted into the horizontal moving plate, and the horizontal threaded pipes are respectively sleeved on the pair of horizontal threaded rods, the horizontal gear set is installed on the pair of horizontal threaded rods, the horizontal drive machine driving end is connected to the horizontal gear set, a plurality of electromagnetic bolts are uniformly inserted into the inner sides of the pair of horizontal moving grooves, the polishing assembly is installed on the concave set block, and the angle drive machine driving end is connected to the angle shaft pipe;
[0007] It needs to be explained that in the above, stable horizontal transportation is carried out through the belt type shunt conveyor, a plurality of quartz products on the belt type shunt conveyor are driven to be transported stably, the vertical driving machine is driven to run, the vertical gear set on the driving end of the vertical driving machine is driven to run, the vertical gear set drives the two pairs of lifting threaded rods on it to rotate stably, the two pairs of lifting threaded rods drive the horizontal threaded pipes on them respectively, the two pairs of lifting threaded pipes are lifted stably, the lifting threaded pipes drive the lifting convex extrusion blocks on them to lift stably, the angle driving machine on the lifting convex extrusion block is driven to run, the angle shaft pipe on the driving end of the angle driving machine is driven to rotate vertically stably, the angle shaft pipe drives the lifting back-shaped rotating block on it to rotate vertically, the well-shaped lifting block on the lifting back-shaped rotating block is driven to lift stably first, the current-driven pump on the electro-rheological fluid tank is driven to run, the electro-rheological fluid is introduced to the inside of a pair of shunt pipes, a plurality of rich type drainage pipes are introduced by the pair of shunt pipes respectively, a plurality of back-shaped expansion blocks are inflated by the plurality of rich type drainage pipes, the quartz products are inflated and extruded and fixed by the plurality of back-shaped expansion blocks, the electro-rheological fluid inside the plurality of back-shaped expansion blocks is electrified, the electro-rheological fluid is hardened, thereby the quartz products are inflated and extruded and fixed, then the well-shaped lifting block on the rotating lifting back-shaped rotating block is driven to rotate vertically stably, thereby the plurality of quartz products are automatically turned over, the horizontal driving machine is driven to run, the horizontal gear set on the driving end of the horizontal driving machine is driven to run, the pair of horizontal threaded rods on it are driven to run horizontally stably, the horizontal threaded pipes on the pair of horizontal threaded rods are driven respectively, the horizontal moving plate on the pair of horizontal threaded pipes is driven, the polishing assembly on the horizontal moving plate is driven, the quartz products are polished by the polishing assembly.
[0008] Preferably, the polishing assembly comprises a polishing driving machine, a polishing gear box, a polishing threaded pipe, a polishing threaded rod and a polishing head.
[0009] The polishing threaded pipe is inserted into the concave sleeve block, the polishing threaded rod is movably inserted into the inside of the polishing threaded pipe, the polishing gear box is sleeved on the polishing threaded pipe, the driving end of the polishing driving machine is connected to the polishing gear box, and the polishing head is installed on the polishing threaded rod.
[0010] It needs to be explained that in the above, the polishing driving machine on the horizontal moving plate is driven to run, the polishing gear box on the driving end of the polishing driving machine is driven to run, the polishing threaded pipe on the inside of the polishing gear box is driven to rotate, the polishing threaded rod on the inside of the polishing threaded pipe is driven to rotate, the polishing head on the polishing threaded rod is driven, and the quartz products are automatically polished stably by the stable lifting of the polishing head.
[0011] Preferably, the concave set block is provided with an air extraction box and an air extraction pump.
[0012] Preferably, the concave set block is provided with a toothed air extraction pipe on the inner side.
[0013] Preferably, the inner side of the air extraction box is provided with a filter screen and filter cotton.
[0014] Preferably, the filter screen is provided with a filter electromagnet and a magnetic field emitter. Beneficial effects
[0015] The utility model provides a kind of quartz product high-efficiency automatic polishing device.It has the following beneficial effects, a kind of quartz product high-efficiency automatic polishing device compared with prior art: the device realizes the stable horizontal transportation of quartz product by belt type shunt conveyor, and drives vertical gear set in combination with vertical drive machine, drives lifting screw rod rotation, and then controls the stable lifting of lifting convex extrusion block;Through angle drive machine driving angle shaft pipe and lifting back-and-forth rotating block vertical rotation, realize the stable lifting and rotation of well-shaped lifting block;At the same time, electro-rheological fluid tank introduces electro-rheological fluid into shunt pipe by drainage pump, then fills back-and-forth expansion block by abundant type drainage pipe, so that it expands and extrudes fixed quartz product;After energization, electro-rheological fluid becomes hard, and further enhances the fixing effect;Subsequently, by rotating lifting back-and-forth rotating block and well-shaped lifting block, realize the automatic overturning of quartz product;Horizontal drive machine drives horizontal gear set, drives horizontal screw rod horizontal operation, and then controls the movement of horizontal moving plate and polishing assembly.Polishing assembly is polished under the driving of horizontal moving plate;In addition, the polishing drive machine of horizontal moving plate drives polishing gear box, drives polishing screw pipe and polishing screw rod rotation, so as to control the stable lifting of polishing head, realize the stable automatic polishing of quartz product;The device integrates transportation, fixing, overturning, polishing and other functions, realizes the high automation and accurate control of quartz product processing process, significantly improves processing efficiency and product quality. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is the main view cross-sectional view schematic drawing of the utility model discloses a kind of quartz product high-efficiency automatic polishing device.
[0017] Figure 2 It is Figure 1 Partial enlarged view of "A" in the middle.
[0018] In the figure: 1, belt type shunt conveyor; 2, concave type set block; 3, two pairs of lifting threaded rods; 4, lifting threaded pipes; 5, lifting convex extruded blocks; 6, lifting meander rotating blocks; 7, well-shaped lifting blocks; 8, horn type limiting sheets; 9, meander expansion blocks; 10, abundant type drainage tubes; 11, electrorheological fluid tank; 12, drainage pump; 13, shunt tube; 14, vertical drive machine; 15, vertical gear set; 16, horizontal threaded rod; 17, horizontal threaded pipe; 18, horizontal gear set; 19, horizontal drive machine; 20, horizontal moving plate; 21, polishing drive machine; 22, polishing gear box; 23, polishing threaded pipe; 24, polishing threaded rod; 25, polishing head. DETAILED DESCRIPTION
[0019] Based on the embodiments in the utility model, all other embodiments obtained by the ordinary skilled in the art without making creative labor belong to the range of the utility model protection.
[0020] Through the personnel in the art, all electrical components in the case and its adaptation power are connected through wires, and should be according to actual situation, select appropriate controller and encoder, to meet the control demand, specific connection and control order, should refer to the working principle in the following, the order of work between electrical components is completed, its detailed connection means, for the art known technology, the following mainly introduces working principle and process, no longer to the electrical control do explanation. EMBODIMENT
[0021] The utility model will be specifically described below in combination with the drawings, such as Figures 1-2As shown, the concave set block 2 is installed on the belt type shunt conveyor 1, and the lifting limiting polishing structure is installed on the concave set block 2; the lifting limiting polishing structure comprises two pairs of lifting threaded rods 3, two pairs of lifting threaded pipes 4, a lifting convex extrusion block 5, a lifting back-shaped rotating block 6, a pair of angle shaft pipes, an angle drive machine, a well-shaped lifting block 7, a plurality of horn-shaped limiting sheets 8, a plurality of back-shaped expansion blocks 9, a plurality of abundant type drainage pipes 10, an electro-rheological fluid tank 11, a drainage pump 12, a pair of shunt pipes 13, a vertical drive machine 14, a vertical gear set 15, a pair of horizontal threaded rods 16, a pair of horizontal threaded pipes 17, a horizontal gear set 18, a horizontal drive machine 19, a horizontal moving plate 20, a plurality of electromagnetic bolts and a polishing assembly; a pair of lifting grooves are formed in the concave set block 2, two pairs of the lifting threaded rods are respectively inserted into the inner sides of the pair of lifting grooves, a rotating notch is formed in the lifting convex extrusion block 5, two pairs of the lifting threaded pipes 4 are inserted into the lifting convex extrusion block 5, and two pairs of the lifting threaded pipes 4 are respectively sleeved on two pairs of the lifting threaded rods, the lifting back-shaped limiting block is inserted into the lifting convex extrusion block 5 through a pair of the angle shaft pipes, the well-shaped lifting block 7 is installed on the lifting back-shaped rotating block 6, a plurality of back-shaped expansion blocks 9 are respectively installed on the inner sides of the well-shaped lifting block 7, a plurality of the horn-shaped limiting sheets 8 are respectively installed in pairs on the inner sides of the well-shaped lifting block 7, a plurality of the abundant type drainage pipes 10 are uniformly inserted into the well-shaped lifting block 7, the electro-rheological fluid tank 11 is installed on the concave set block 2, the drainage pump 12 is installed on the electro-rheological fluid tank 11, a pair of the shunt pipes 13 are respectively inserted into a plurality of the abundant type drainage pipes 10, and a pair of the shunt pipes 13 are respectively connected to a pair of the angle shaft pipes, a pair of the angle shaft pipes are connected to the electro-rheological fluid tank 11 and the drainage pump 12 through pipes, the vertical drive machine 14 is installed on the lifting convex extrusion block 5, the vertical gear set 15 is installed on the angle shaft pipes and the driving end of the vertical drive machine 14, a pair of horizontal moving grooves are formed in the concave set block 2, a pair of the horizontal threaded rods 16 are respectively inserted into the inner sides of the pair of horizontal moving grooves through bearings, a pair of the horizontal threaded pipes 17 are inserted into the horizontal moving plate 20, and the horizontal threaded pipes 17 are respectively sleeved on a pair of the horizontal threaded rods 16, the horizontal gear set 18 is installed on a pair of the horizontal threaded rods 16, the horizontal drive machine 19 is connected to the horizontal gear set 18 through the driving end, a plurality of the electromagnetic bolts are uniformly inserted into the inner sides of the pair of horizontal moving grooves, the polishing assembly is installed on the concave set block 2, and the angle drive machine is connected to the angle shaft pipes through the driving end; the polishing assembly comprises a polishing drive machine 21, a polishing gear box 22, a polishing threaded pipe 23, a polishing threaded rod 24 and a polishing head 25.The polished threaded pipe 23 is inserted into the concave block 2, the polished threaded rod 24 is movably inserted into the inside of the polished threaded pipe 23, the polished gear box 22 is sleeved on the polished threaded pipe 23, the polished driving machine 21 is connected to the polished gear box 22, and the polished head 25 is installed on the polished threaded rod 24.
[0022] According to the attached Figures 1-2It is concluded that stable horizontal transportation is carried out through the belt type shunt conveyor 1, a plurality of quartz products on the belt type shunt conveyor 1 are driven to be stably transported, the vertical driving machine 14 is driven to operate, the vertical gear set 15 on the driving end of the vertical driving machine 14 is driven to operate, the two pairs of lifting threaded rods 3 on the vertical gear set 15 are driven to stably rotate, the two pairs of lifting threaded pipes 4 are driven to stably lift through the two pairs of lifting threaded rods 3, the lifting convex extrusion blocks 5 on the two pairs of lifting threaded pipes 4 are driven to stably lift, the angle driving machine on the lifting convex extrusion blocks 5 is driven to operate, the angle shaft pipe on the driving end of the angle driving machine is driven to stably vertically rotate, the lifting back-shaped rotating block 6 on the angle shaft pipe is driven to vertically rotate, the well-shaped lifting block 7 on the lifting back-shaped rotating block 6 is driven to stably lift first, the electric current variable liquid in the electric current variable liquid tank 11 is guided to the inside of the pair of shunt pipes 13 through the operation of the drainage pump 12, the plurality of back-shaped expansion blocks 9 are inflated through the plurality of back-shaped expansion blocks 9, the quartz products are inflated and extruded and fixed through the plurality of back-shaped expansion blocks 9, the electric current variable liquid on the inside of the plurality of back-shaped expansion blocks 9 is electrified, the quartz products are inflated and extruded and fixed through the hardening of the electric current variable liquid, then the well-shaped lifting block 7 on the rotating lifting back-shaped rotating block 6 is driven to stably vertically rotate, thereby the plurality of quartz products are automatically turned over, the horizontal driving machine 19 is driven to operate, the horizontal gear set 18 on the driving end of the horizontal driving machine 19 is driven to operate, the pair of horizontal threaded rods 16 thereon are driven to stably horizontally operate, the horizontal threaded pipes 17 thereon are driven through the pair of horizontal threaded rods 16, the horizontal moving plate 20 thereon is driven through the pair of horizontal threaded pipes 17, the polishing assembly thereon is driven through the horizontal moving plate 20, the quartz products are polished through the polishing assembly; the polishing driving machine 21 on the horizontal moving plate 20 is driven to operate, the polishing gear box 22 on the driving end of the polishing driving machine 21 is driven to operate, the polishing threaded pipe 23 on the inside of the polishing gear box 22 is driven to rotate, the polishing threaded rod 24 on the inside of the polishing threaded pipe 23 is driven to rotate, the polishing head 25 thereon is driven through the polishing threaded rod 24, the quartz products are stably and automatically polished through the stable lifting of the polishing head 25.
[0023] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A high efficiency automated polishing apparatus for quartz articles, comprising: The belt type shunt conveyor, concave type set block and lifting limiting polishing structure are characterized in that the concave type set block is installed on the belt type shunt conveyor, and the lifting limiting polishing structure is installed on the concave type set block. The lifting limiting polishing structure comprises two pairs of lifting threaded rods, two pairs of lifting threaded pipes, a lifting convex extrusion block, a lifting meandering rotating block, a pair of angle shaft pipes, an angle driving machine, a well-shaped lifting block, a plurality of horn type limiting sheets, a plurality of meandering expansion blocks, a plurality of abundant type drainage pipes, an electro-rheological fluid tank, a drainage pump, a pair of shunt pipes, a vertical driving machine, a vertical gear set, a pair of horizontal threaded rods, a pair of horizontal threaded pipes, a horizontal gear set, a horizontal driving machine, a horizontal moving plate, a plurality of electromagnetic bolts and a polishing assembly. A pair of lifting grooves are formed on the concave type set block, two pairs of the lifting threaded rods are respectively inserted into the inner sides of the lifting grooves, a rotating groove is formed on the lifting convex extrusion block, two pairs of the lifting threaded pipes are inserted into the lifting convex extrusion block and are respectively sleeved on the two pairs of the lifting threaded rods, the lifting meandering rotating block is inserted into the lifting convex extrusion block through the pair of angle shaft pipes, the well-shaped lifting block is installed on the lifting meandering rotating block, a plurality of meandering expansion blocks are respectively installed on the inner sides of the well-shaped lifting block, a plurality of the horn type limiting sheets are respectively installed in pairs on the inner sides of the well-shaped lifting block, a plurality of the abundant type drainage pipes are uniformly inserted into the well-shaped lifting block, the electro-rheological fluid tank is installed on the concave type set block, the drainage pump is installed on the electro-rheological fluid tank, a pair of the shunt pipes are respectively inserted into a plurality of the abundant type drainage pipes and are respectively connected to the pair of angle shaft pipes, the pair of angle shaft pipes are connected to the electro-rheological fluid tank and the drainage pump through pipes, the vertical driving machine is installed on the lifting convex extrusion block, the vertical gear set is installed on the angle shaft pipes and the driving end of the vertical driving machine, a pair of horizontal moving grooves are formed on the concave type set block, a pair of the horizontal threaded rods are respectively inserted into the inner sides of the horizontal moving grooves through bearings, a pair of the horizontal threaded pipes are inserted into the horizontal moving plate and are respectively sleeved on the pair of the horizontal threaded rods, the horizontal gear set is installed on the pair of the horizontal threaded rods, the horizontal driving machine is connected to the horizontal gear set through the driving end, a plurality of the electromagnetic bolts are uniformly inserted into the inner sides of the pair of horizontal moving grooves, the polishing assembly is installed on the concave type set block, and the angle driving machine is connected to the angle shaft pipes through the driving end.
2. The high-efficiency automatic polishing device for quartz products of claim 1, wherein, The polishing assembly comprises a polishing driving machine, a polishing gear box, a polishing threaded pipe, a polishing threaded rod and a polishing head. The polishing threaded pipe is inserted into the concave type set block, the polishing threaded rod is movably inserted into the inner side of the polishing threaded pipe, the polishing gear box is sleeved on the polishing threaded pipe, the polishing driving machine is connected to the polishing gear box through the driving end, and the polishing head is installed on the polishing threaded rod.
3. The high-efficiency automatic polishing device for quartz products of claim 2, wherein, The concave set block is provided with an air extraction box and an air extraction pump.
4. The high-efficiency automatic polishing device for quartz products of claim 3, wherein, The concave set block is provided with a toothed air extraction pipe on the inner side of the electromagnetic.
5. The high-efficiency automated polishing apparatus for quartz products of claim 4, wherein The inner side of the air extraction box is provided with a filter screen and filter cotton.
6. The high-efficiency automated polishing apparatus for quartz products of claim 5, wherein The filter screen is provided with a filter electromagnet and a magnetic field transmitter.