Lifting hook type shot blasting machine with screening device

Abstract

The utility model discloses a lifting hook type shot blasting machine with a screening device, which comprises a cleaning box, a screening mechanism is mounted in the cleaning box, a lifting mechanism is mounted on the left side of the cleaning box, a shot blasting machine is fixedly connected to the right side wall of the cleaning box, and a shot collecting box is fixedly connected to the bottom of the shot blasting machine. The right side of the shot collecting box is fixedly connected with a screw elevator; the screening mechanism comprises a supporting frame, a screening basket, a connecting rod, a rotating disc, a first motor and a sand receiving hopper, the supporting frame is fixedly connected to the interior of the cleaning box, the screening basket is slidably connected to the top end of the supporting frame, the connecting rod is rotationally connected to the left end of the screening basket, and the rotating disc is rotationally connected to the left end of the connecting rod. Through the design of the screening mechanism and the hoisting mechanism, it is guaranteed that the cleaning process is convenient and rapid, shots can be rapidly recycled, and the cleaning efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of shot blasting machine technology, specifically a hook-type shot blasting machine equipped with a screening device. Background Technology

[0002] After casting is formed, there will be residual casting sand on the surface, as well as serious stress concentration, poor surface condition, and poor fatigue resistance. Using a shot blasting machine to clean the surface of the casting can eliminate internal stress, improve the fatigue resistance of the casting, make the surface of the casting smooth and present a metallic luster, thereby improving the overall quality of the casting and extending its service life. Shot blasting machines are suitable for cleaning sand, removing rust, removing oxide scale and surface strengthening of castings weighing less than 15 kg in various industries.

[0003] Shot blasting machines use high-speed rotating impellers to propel shot onto the surface of castings, thereby cleaning them. Hook-type shot blasting machines are a type of shot blasting machine. Hook-type shot blasting machines generally use hooks to suspend the castings, which facilitates the transportation of the castings during cleaning. However, because the shot blasting machine is located on one side of the casting and its direction is fixed with the suspended casting, manual assistance is required to constantly adjust the casting's direction during cleaning. This operation process is extremely cumbersome, affecting the cleaning efficiency. Furthermore, after cleaning, the foundry sand falls off and mixes with the shot, which is not conducive to the rapid recycling of the shot and affects the cleaning effect.

[0004] Therefore, this utility model provides a hook-type shot blasting machine equipped with a screening device to solve the problems mentioned above. Utility Model Content

[0005] 1) The technical problem to be solved by the utility model

[0006] To address the shortcomings of existing technologies, this utility model designs a hook-type shot blasting machine equipped with a screening device. This hook-type shot blasting machine with a screening device aims to solve the technical problems of cumbersome operation and the mixing of foundry sand with shot after cleaning, which is not conducive to the rapid recycling of shot.

[0007] 2) Technical Solution

[0008] To achieve the above objectives, this utility model provides the following technical solution:

[0009] A hook-type shot blasting machine equipped with a screening device includes a cleaning box, a screening mechanism installed inside the cleaning box, a hoisting mechanism installed on the left side of the cleaning box, a shot blasting machine fixedly connected to the right side wall of the cleaning box, a shot collection box fixedly connected to the bottom of the shot blasting machine, and a spiral elevator fixedly connected to the right side of the shot collection box.

[0010] The screening mechanism includes a support frame, a screen basket, a connecting rod, a turntable, a first motor, and a sand receiving hopper. The support frame is fixedly connected to the inside of the cleaning box. The screen basket is slidably connected to the top of the support frame. The connecting rod is rotatably connected to the left end of the screen basket. The turntable is rotatably connected to the left end of the connecting rod. The first motor is fixedly connected to the left end of the support frame, and the output end of the first motor is fixedly connected to the central axis of the turntable.

[0011] As a preferred embodiment of this utility model, several sets of ball bearings are fixedly connected to both the front and rear sides of the sieve basket, and the top of the support frame and both the front and rear sides of the sieve basket are provided with sliding grooves, and the several sets of ball bearings are rotatably connected to the inner side of the sliding grooves.

[0012] As a preferred embodiment of this utility model, a screen is fixedly connected to the bottom of the screen basket, the screen is inclined downward from left to right, and a shot outlet is opened at the right end of the screen basket.

[0013] As a preferred embodiment of this utility model, a funnel bucket is fixedly connected inside the cleaning box and directly above the sieve basket, and a through hole is opened on the right side of the cleaning box, and the sieve basket is adapted to the through hole for use.

[0014] As a preferred embodiment of this utility model, the hoisting mechanism includes a lift, a support frame, a second motor, a support rod, a hoisting hook, an adjusting motor, a first bevel gear, and a second bevel gear. The lift is fixedly installed on the left side of the cleaning box, the support frame is fixedly connected to the top of the lift, the second motor is fixedly sleeved inside the support frame, the support rod is fixedly connected to the output end of the second motor, both sets of hoisting hooks are rotatably connected to the left and right ends of the support rod, both sets of adjusting motors are fixedly installed on the left and right ends of the top of the support rod, the first bevel gear is fixedly connected to the output end of the adjusting motor, the second bevel gear is fixedly connected to the top of the hoisting hook, and the first bevel gear and the second bevel gear are meshed together.

[0015] As a preferred embodiment of this utility model, the top of the support frame has a circular groove, and two sets of rollers are installed at the bottom of the support rod at a position corresponding to the circular groove. Both sets of rollers are tactilely connected to the inner side of the circular groove.

[0016] As a preferred embodiment of this utility model, the front and rear sides of the top of the cleaning box are rotatably connected to the box door, the top of the cleaning box has an arc-shaped opening, and the lifting hook is adapted to the arc-shaped opening for use.

[0017] 3) Beneficial effects

[0018] Compared with the prior art, the beneficial effects of this utility model are:

[0019] This invention, through the design of the screening and hoisting mechanisms, allows for the adjustment of the hoisting hook height via the lifting mechanism during use, ensuring the casting is aligned with the shot blasting machine. During the shot blasting process, the adjusting motor rotates the suspended casting, resulting in more even cleaning and ensuring a convenient and efficient cleaning process. During cleaning, the detached foundry sand and shot fall into the screen basket. A first motor drives the screen basket to move back and forth, screening the foundry sand and shot. The foundry sand then falls into the sand collection hopper, while the screened shot is transported from the shot outlet on the right side of the screen basket to the shot collection box, facilitating rapid recycling of the shot and improving cleaning efficiency. Attached Figure Description

[0020] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a partial sectional view of the overall structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the screening mechanism in this utility model;

[0023] Figure 4 This is a schematic diagram of the support frame structure in this utility model;

[0024] Figure 5 This is a schematic diagram of the support rod structure in this utility model;

[0025] Figure 6 This is a schematic diagram of the projectile collection box structure of this utility model.

[0026] In the diagram: 1. Cleaning box; 2. Screening mechanism; 201. Support frame; 202. Screen basket; 203. Connecting rod; 204. Turntable; 205. First motor; 206. Sand receiving hopper; 3. Lifting mechanism; 301. Elevator; 302. Support frame; 303. Second motor; 304. Support rod; 305. Lifting hook; 306. Adjusting motor; 307. First bevel gear; 308. Second bevel gear; 4. Shot blasting machine; 5. Shot collection box; 6. Spiral elevator; 7. Ball bearings; 8. Slide groove; 9. Screen; 10. Shot outlet; 11. Horn bucket; 12. Through hole; 13. Circular groove; 14. Roller; 15. Box door; 16. Arc-shaped opening. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0028] Example:

[0029] This utility model provides a hook-type shot blasting machine with a screening device. The hook-type shot blasting machine with a screening device aims to solve the technical problems of the cumbersome operation process under the prior art, and the fact that the foundry sand falls off and mixes with the shot after cleaning, which is not conducive to the rapid recycling of the shot.

[0030] Please see Figures 1-6 This utility model provides a technical solution:

[0031] A hook-type shot blasting machine equipped with a screening device includes a cleaning box 1. A screening mechanism 2 is installed inside the cleaning box 1. The screening mechanism 2 can separate the foundry sand that falls off during the cleaning process from the shot, which facilitates the rapid recycling of the shot. A hoisting mechanism 3 is installed on the left side of the cleaning box 1. The hoisting mechanism 3 is used to hang the casting. A shot blasting machine 4 is fixedly connected to the right side wall of the cleaning box 1. The shot blasting machine 4 is used to throw the shot onto the surface of the casting, thereby achieving the purpose of cleaning the casting. A shot collection box 5 is fixedly connected to the bottom of the shot blasting machine 4. The shot collection box 5 is used to collect the screened shot. A spiral elevator 6 is fixedly connected to the right side of the shot collection box 5. The spiral elevator 6 is used to transfer the shot in the shot collection box 5 to the shot blasting machine 4.

[0032] First, please refer to Figure 1 , Figure 2 and Figure 3 The specific structure of screening mechanism 2 is as follows:

[0033] The screening mechanism 2 includes a support frame 201, a screen basket 202, a connecting rod 203, a turntable 204, a first motor 205, and a sand receiving hopper 206. The support frame 201 is fixedly connected to the inside of the cleaning box 1. The screen basket 202 is slidably connected to the top of the support frame 201. The connecting rod 203 is rotatably connected to the left end of the screen basket 202. The turntable 204 is rotatably connected to the left end of the connecting rod 203. The first motor 205 is fixedly connected to the left end of the support frame 201, and the output end of the first motor 205 is fixedly connected to the central axis of the turntable 204. During use, this invention cleans... During the process, the foundry sand and shot that fall off will fall into the screen basket 202. After the first motor 205 is started, it drives the turntable 204 to rotate. When the turntable 204 rotates, it drives the left end of the connecting rod 203 to make a circular motion around the center of the turntable 204. The right end of the connecting rod 203 is rotatably connected to the left end of the screen basket 202, thereby driving the screen basket 202 to move back and forth, thereby screening the foundry sand and shot in the screen basket 202. The foundry sand will be screened out from the screen basket 202 and the screened foundry sand will fall into the sand receiving hopper 206. The screened shot will be transported to the shot collection box 5.

[0034] Please refer to Figure 2 and Figure 3 Several sets of ball bearings 7 are fixedly connected to the front and rear sides of the sieve basket 202. The top of the support frame 201 and the front and rear sides of the sieve basket 202 are provided with sliding grooves 8. Several sets of ball bearings 7 are rolled and connected to the inner side of the sliding grooves 8. The cooperation between the several sets of ball bearings 7 and the sliding grooves 8 makes the movement of the sieve basket 202 smoother.

[0035] For further details, please refer to Figure 2 and Figure 3 The bottom of the sieve basket 202 is fixedly connected to a screen 9, which is inclined downward from left to right. The right end of the sieve basket 202 is provided with a shot outlet 10. The screen 9 can separate the casting sand from the shot, and the shot outlet 10 facilitates the discharge of the shot from the sieve basket 202.

[0036] For further details, please refer to Figure 1 and Figure 2 Inside the cleaning box 1 and directly above the screen basket 202, a funnel hopper 11 is fixedly connected. The funnel hopper 11 can receive the casting sand and shot that fall off during the cleaning process and allow the casting sand and shot to enter the screen basket 202 smoothly. A through hole 12 is provided on the right side of the cleaning box 1. The screen basket 202 is adapted to the through hole 12. During the screening process, the rightmost end of the screen basket 202 is located inside the through hole 12. The through hole 12 can facilitate the transfer of the shot in the screen basket 202 from the inside of the cleaning box 1 to the shot collection box 5.

[0037] In addition, please see Figure 1 , Figure 2 , Figure 4 and Figure 5 The specific structure of hoisting mechanism 3 is as follows:

[0038] The hoisting mechanism 3 includes a lift 301, a support frame 302, a second motor 303, a support rod 304, a hoisting hook 305, an adjusting motor 306, a first bevel gear 307, and a second bevel gear 308. The lift 301 is fixedly installed on the left side of the cleaning box 1. The support frame 302 is fixedly connected to the top of the lift 301. The second motor 303 is fixedly sleeved inside the support frame 302. The support rod 304 is fixedly connected to the output end of the second motor 303. Two sets of hoisting hooks 305 are rotatably connected to the left and right ends of the support rod 304. Two sets of adjusting motors 306 are fixedly installed on the left and right ends of the top of the support rod 304. The first bevel gear 307 is fixedly connected to the output end of the adjusting motor 306. The second bevel gear 308 is fixedly connected to the top of the hoisting hook 305. The first bevel gear 307 and the second bevel gear 308 are meshed together.

[0039] In use, the casting is first hoisted using the lifting hook 305, then the second motor 303 is started. The second motor 303 drives the support rod 304 to rotate, and the rotation of the support rod 304 causes the lifting hook 305 to move and send the casting into the cleaning box 1. The height of the lifting hook 305 can be adjusted by adjusting the lifting platform 301 so that the casting is aligned with the position of the shot blasting machine 4. During the cleaning process of the casting by the shot blasting machine 4, the adjusting motor 306 can be started. The adjusting motor 306 drives the first bevel gear 307 to rotate, and the rotation of the first bevel gear 307 drives the second bevel gear 308 to rotate. The rotation of the second bevel gear 308 drives the lifting hook 305 to rotate, and the rotation of the lifting hook 305 drives the suspended casting to rotate, so that the shot blasting machine 4 cleans the casting more evenly.

[0040] For further details, please refer to Figure 1 , Figure 2 , Figure 4 and Figure 5 The top of the support frame 302 has a circular groove 13. At the bottom of the support rod 304, corresponding to the circular groove 13, two sets of rollers 14 are installed. Both sets of rollers 14 are rotatably connected to the inside of the circular groove 13. The two sets of rollers 14 are symmetrically installed with respect to the center of the circular groove 13. During use, the support frame 302 can support and balance the support rod 304. The cooperation between the two sets of rollers 14 and the circular groove 13 makes the support frame 302 rotate more flexibly.

[0041] For further details, please refer to Figure 1 and Figure 2The front and rear sides of the top of the cleaning box 1 are rotatably connected with box doors 15. The two sets of box doors 15 facilitate the circulation of the two sets of lifting hooks 305 and the suspended castings into and out of the cleaning box 1. The top of the cleaning box 1 is provided with an arc-shaped opening 16. The lifting hooks 305 are adapted to the arc-shaped opening 16. The center of the arc of the arc-shaped opening 16 is on the same axis as the elevator 301, so that the lifting hooks 305 will not collide when entering and exiting the cleaning box 1.

[0042] The working process of this utility model:

[0043] In use, the casting is first hoisted using the lifting hook 305. Then, the second motor 303 is started, which drives the support rod 304 to rotate. The rotation of the support rod 304 moves the lifting hook 305, sending the casting into the cleaning box 1. The height of the lifting hook 305 can be adjusted by adjusting the lifting platform 301 to align the casting with the shot blasting machine 4. During the cleaning process of the shot blasting machine 4, the adjusting motor 306 can be started. The adjusting motor 306 drives the first bevel gear 307 to rotate, which in turn drives the second bevel gear 308 to rotate. The rotation of the second bevel gear 308 drives the lifting hook 305 to rotate, which in turn rotates the suspended casting, making the cleaning of the casting by the shot blasting machine 4 more uniform. During the cleaning process, any casting parts that fall off are removed. The foundry sand and shot fall into the funnel hopper 11, which allows them to smoothly enter the sieve basket 202. After the first motor 205 starts, it drives the turntable 204 to rotate. When the turntable 204 rotates, it drives the left end of the connecting rod 203 to make a circular motion around the center of the turntable 204. The right end of the connecting rod 203 is rotatably connected to the left end of the sieve basket 202, thereby driving the sieve basket 202 to move back and forth, thus screening the foundry sand and shot in the sieve basket 202. The foundry sand will be screened out of the sieve basket 202 and fall into the sand receiving hopper 206. The screened shot will be transported from the shot outlet 10 opened at the right end of the sieve basket 202 to the shot collection box 5. The spiral elevator 6 then transfers the shot in the shot collection box 5 to the shot blasting machine 4, forming a cycle.

[0044] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A hook-type shot blasting machine equipped with a screening device, comprising a cleaning box (1), characterized in that: The cleaning box (1) is equipped with a screening mechanism (2), a hoisting mechanism (3) is installed on the left side of the cleaning box (1), a shot blasting machine (4) is fixedly connected to the right side wall of the cleaning box (1), a shot collection box (5) is fixedly connected to the bottom of the shot blasting machine (4), and a spiral elevator (6) is fixedly connected to the right side of the shot collection box (5). The screening mechanism (2) includes a support frame (201), a screen basket (202), a connecting rod (203), a turntable (204), a first motor (205), and a sand receiving hopper (206). The support frame (201) is fixedly connected to the inside of the cleaning box (1). The screen basket (202) is slidably connected to the top of the support frame (201). The connecting rod (203) is rotatably connected to the left end of the screen basket (202). The turntable (204) is rotatably connected to the left end of the connecting rod (203). The first motor (205) is fixedly connected to the left end of the support frame (201), and the output end of the first motor (205) is fixedly connected to the central axis of the turntable (204).

2. A hook-type shot blasting machine equipped with a screening device according to claim 1, characterized in that: Several sets of ball bearings (7) are fixedly connected to the front and rear sides of the sieve basket (202). The top of the support frame (201) and the front and rear sides of the sieve basket (202) are provided with sliding grooves (8). Several sets of ball bearings (7) are tumbling connected to the inner side of the sliding grooves (8).

3. A hook-type shot blasting machine equipped with a screening device according to claim 1, characterized in that: The bottom of the sieve basket (202) is fixedly connected to a sieve mesh (9), which is inclined downward from left to right. The right end of the sieve basket (202) is provided with a bullet outlet (10).

4. A hook-type shot blasting machine equipped with a screening device according to claim 1, characterized in that: A horn bucket (11) is fixedly connected inside the cleaning box (1) and directly above the sieve basket (202). A through hole (12) is provided on the right side of the cleaning box (1). The sieve basket (202) is adapted to the through hole (12).

5. A hook-type shot blasting machine equipped with a screening device according to claim 1, characterized in that: The hoisting mechanism (3) includes a lift (301), a support frame (302), a second motor (303), a support rod (304), a hoisting hook (305), an adjusting motor (306), a first bevel gear (307), and a second bevel gear (308). The lift (301) is fixedly installed on the left side of the cleaning box (1). The support frame (302) is fixedly connected to the top of the lift (301). The second motor (303) is fixedly sleeved inside the support frame (302). The support rod (304) is... 4) Fixedly connected to the output end of the second motor (303), both sets of lifting hooks (305) are rotatably connected to the left and right ends of the support rod (304), both sets of adjusting motors (306) are fixedly installed on the left and right ends of the top of the support rod (304), the first bevel gear (307) is fixedly connected to the output end of the adjusting motor (306), the second bevel gear (308) is fixedly connected to the top of the lifting hook (305), and the first bevel gear (307) and the second bevel gear (308) are meshed.

6. A hook-type shot blasting machine equipped with a screening device according to claim 5, characterized in that: The top of the support frame (302) has a circular groove (13), and two sets of rollers (14) are installed at the bottom of the support rod (304) at a position corresponding to the circular groove (13). Both sets of rollers (14) are tumblingly connected to the inside of the circular groove (13).

7. A hook-type shot blasting machine equipped with a screening device according to claim 5, characterized in that: The front and rear sides of the top of the cleaning box (1) are rotatably connected with the box door (15), and the top of the cleaning box (1) is provided with an arc-shaped opening (16). The lifting hook (305) is adapted to the arc-shaped opening (16).

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