Finished product maintenance device

Through automated design and efficient steam dispersion structure, the problems of high labor intensity and large energy loss in autoclaved aerated concrete (AAC) slab curing equipment have been solved, achieving efficient steam contact and automated operation.

CN223701228UActive Publication Date: 2025-12-23LONGMEN HUAFUQIANG IND CO LTD
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Patent Information

Application Number
CN202520058915.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-12-23
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

Existing curing devices for autoclaved aerated concrete (AAC) panels suffer from high labor intensity, low steam transport efficiency, and significant energy loss.

Method used

The system employs a combination design of U-shaped guide rails, rollers, vertical frames, support plates, support bars, a first motor, a long screw, and T-shaped blocks, along with steam connection pipes, a second motor, synchronous pulleys, rubber synchronous belts, rotary joints, and steam nozzles, to achieve automated placement and efficient steam dispersion contact of autoclaved aerated concrete slabs.

Benefits of technology

It reduces labor intensity, improves the contact efficiency between steam and the board, reduces energy loss, and enhances maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223701228U_ABST
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Abstract

The utility model discloses a finished product maintenance device which comprises a maintenance bin, two U-shaped guide rails are fixedly connected to the interior of the maintenance bin, a plurality of idler wheels are slidably connected to the interiors of the two U-shaped guide rails, the outer walls of the idler wheels are fixedly connected with the same vertical frame, and the outer wall of the vertical frame is evenly and fixedly connected with a plurality of bearing plates. By arranging the U-shaped guide rails, the rolling wheels, the vertical frame, the bearing plates, the supporting strips, the first motor, the long screw and the T-shaped blocks, the vertical frame and the bearing plates can be conveniently moved out of and fed into the curing bin, a plurality of autoclaved aerated concrete slabs can be conveniently placed, and labor intensity is reduced; and by arranging a steam connecting pipe, a second motor, a synchronous belt wheel, a rubber synchronous belt, a rotating joint, a steam inlet pipe, a vertical pipe, an arc-shaped plate and a steam nozzle, steam is dispersed along with swinging of the arc-shaped plate, and meanwhile, the steam can be in contact with the autoclaved aerated concrete slab.
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Description

TECHNICAL FIELD

[0001] The utility model relates to autoclaved aerated concrete slab maintenance technical field, especially to a finished product maintenance device. BACKGROUND

[0002] Autoclaved aerated concrete slab is made through high-temperature autoclaved process, although this process gives the material many advantages, such as light weight, heat preservation, good sound insulation, strong shock resistance, high temperature resistance, etc., but in the production process, the strength and density of the material may not fully meet the design requirements. Therefore, after the finished product, proper maintenance is still needed to ensure its stable performance and meet the needs of building construction.

[0003] After searching, the patent document with publication number CN220741609U discloses a curing device for autoclaved aerated concrete board, which arranges the board material processing positions at intervals, making the high-pressure steam infiltration more comprehensive and thorough, improving the curing efficiency; the internal circulation of air drives the continuous circulation of high-pressure steam, further improving the curing comprehensiveness and efficiency; the overall structure of the device is reasonable, convenient to operate and use, efficient in processing, and highly practical.

[0004] The above-mentioned curing device uses a bracket and a supporting plate to hold the autoclaved aerated concrete board, but the board needs to be manually sent into the curing chamber, resulting in high labor intensity. In addition, the steam flows and is transported by steam wind power, which requires high pressure. During the external airflow transportation process, the heat loss of the steam is large, especially during long-distance transportation, the steam is easily condensed, causing energy loss. UTILITY MODEL CONTENTS

[0005] The utility model aims at solving the shortcomings in the prior art and provides a finished product maintenance device.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:

[0007] A finished product maintenance device, comprising a curing chamber, the inside of the curing chamber is fixedly connected with two U-shaped guide rails, the inside of the two U-shaped guide rails is slidably connected with a plurality of rollers, the outer wall of the plurality of rollers is fixedly connected with a same vertical frame, the outer wall of the vertical frame is uniformly fixedly connected with a plurality of supporting plates, the top of the plurality of supporting plates is uniformly fixedly connected with a plurality of supporting strips, the outer wall of the curing chamber is fixedly connected with a support, the outer wall of the support is fixedly connected with a first motor, one end of the output shaft of the first motor penetrates through the outer wall of the curing chamber and is fixedly connected with a long screw rod, the outer wall of the long screw rod is threadedly sleeved with a T-shaped block, the outer wall of the curing chamber is provided with a through hole, the inner wall of the through hole is rotatably connected with a steam connecting pipe, the outer wall of the curing chamber is provided with a driving mechanism, and the outer wall of the curing chamber is provided with a steam dispersion mechanism.

[0008] Preferably, the driving mechanism comprises a second motor, the outer wall of the curing bin is fixedly connected with an equipment frame, the inner wall of the equipment frame is fixedly connected with the outer wall of the second motor, the output shaft of the second motor and the outer wall of the steam connecting pipe are both fixedly provided with synchronous pulleys, the outer walls of the two synchronous pulleys are sleeved with the same rubber synchronous belt, and the driving mechanism is arranged to drive the steam connecting pipe to reciprocate.

[0009] Preferably, the steam dispersion mechanism comprises a rotary joint, one end of the steam connecting pipe is fixedly communicated with the outer wall of the rotary joint, and the outer wall of the steam connecting pipe is fixedly communicated with a vertical pipe.

[0010] Preferably, the outer wall of the curing bin is hingedly connected with a sealing door, and a door lock is arranged between the sealing door and the curing bin.

[0011] Preferably, a T-shaped long groove is arranged in the curing bin, and the inner wall of the T-shaped long groove is slidably connected with the outer wall of a T-shaped block.

[0012] Preferably, the outer wall of the rotary joint is fixedly communicated with a steam inlet pipe, one end of the steam inlet pipe penetrates through the outer wall of the equipment frame and is fixedly communicated with a steam generator.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] The U-shaped guide rail, the roller, the vertical frame, the supporting plate, the supporting strip, the first motor, the long screw rod and the T-shaped block are arranged, so that the vertical frame and the plurality of supporting plates can be moved out of and into the curing bin, the plurality of autoclaved aerated concrete boards can be conveniently placed, and the labor intensity is reduced; the steam connecting pipe, the second motor, the synchronous pulley, the rubber synchronous belt, the rotary joint, the steam inlet pipe, the vertical pipe, the arc-shaped plate and the steam nozzle are arranged, steam is dispersed by the swinging of the arc-shaped plate, and the steam is also facilitated to contact the autoclaved aerated concrete board. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical scheme of the utility model, the following will be briefly introduced the drawings needed to be used in the specific implementation manner, obviously, the drawings in the following description are only some embodiments of the utility model, and for the ordinary skilled person in the art, other drawings can also be obtained according to these drawings without paying the creative labor.

[0016] Figure 1A three-dimensional structure schematic diagram of the finished product maintenance device is provided in the utility model.

[0017] Figure 2 A cross-section structure schematic diagram of the finished product maintenance device is provided in the utility model.

[0018] Figure 3 A partial enlarged structure schematic diagram of the finished product maintenance device is provided in the utility model.

[0019] Figure 4 An arc-shaped plate structure schematic diagram of the finished product maintenance device is provided in the utility model.

[0020] In the drawing: 1, maintenance bin; 2, sealing door; 3, U-shaped guide rail; 4, roller; 5, vertical frame; 6, supporting plate; 7, supporting strip; 8, first motor; 9, long screw rod; 10, T-shaped block; 11, steam connecting pipe; 12, second motor; 13, synchronous pulley; 14, rubber synchronous belt; 15, rotary joint; 16, steam inlet pipe; 17, vertical pipe; 18, arc-shaped plate; 19, steam nozzle. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0022] As shown in Figures 1-4 The utility model discloses a kind of finished product maintenance devices, including maintenance bin 1, the outer wall of maintenance bin 1 is hinged with sealing door 2, the inside of maintenance bin 1 is fixedly connected with two U-shaped guide rails 3, the inside of two U-shaped guide rails 3 is slidably connected with multiple rollers 4, the outer wall of multiple rollers 4 is fixedly connected with same vertical frame 5, when sliding, multiple rollers 4 reduce the friction between vertical frame 5 and maintenance bin 1, help to drive multiple autoclaved aerated concrete board to move, the outer wall of vertical frame 5 is evenly fixedly connected with multiple supporting plates 6, the top of multiple supporting plates 6 is evenly fixedly connected with multiple supporting strips 7, and multiple supporting strips 7 support autoclaved aerated concrete board.

[0023] The outer wall of the maintenance bin 1 is fixedly connected with a support, the outer wall of the support is fixedly connected with a first motor 8, one end of the output shaft of the first motor 8 penetrates through the outer wall of the maintenance bin 1 and is fixedly connected with a long screw rod 9, the outer wall of the long screw rod 9 is threadedly sleeved with a T-shaped block 10, the first motor 8 drives the T-shaped block 10 to move into the maintenance bin 1 along the T-shaped long groove, the inside of the maintenance bin 1 is provided with a T-shaped long groove, the inner wall of the T-shaped long groove is in sliding connection with the outer wall of the T-shaped block 10, and the outer wall of the maintenance bin 1 is provided with a through hole, and the inner wall of the through hole is rotatably connected with a steam connecting pipe 11.

[0024] The outer wall of the maintenance bin 1 is provided with a driving mechanism, the driving mechanism comprises a second motor 12, the outer wall of the maintenance bin 1 is fixedly connected with a device frame, the inner wall of the device frame is fixedly connected with the outer wall of the second motor 12, the output shaft of the second motor 12 and the outer wall of the steam connecting pipe 11 are both fixedly provided with a synchronous pulley 13, and the outer walls of the two synchronous pulleys 13 are sleeved with the same rubber synchronous belt 14.

[0025] An encoder is mounted on the outer wall of the output shaft of the second motor 12, the encoder is a device for detecting position by rotation, which can convert the angle of rotation into a digital signal output, so as to measure the angle of rotation.

[0026] The outer wall of the maintenance bin 1 is provided with a steam dispersion mechanism, the steam dispersion mechanism comprises a rotary joint 15, one end of the steam connecting pipe 11 is fixedly communicated with the outer wall of the rotary joint 15, the outer wall of the rotary joint 15 is fixedly communicated with a steam inlet pipe 16, the rotary joint 15 assists the steam connecting pipe 11 to rotate, the rotating angle of the steam connecting pipe 11 is within a certain range and does not collide with the inner wall of the maintenance bin 1, the outer wall of the steam connecting pipe 11 is fixedly sleeved with a bearing, and the outer ring of the bearing is fixedly connected with the outer wall of the maintenance bin 1.

[0027] One end of the steam inlet pipe 16 penetrates through the outer wall of the device frame and is fixedly communicated with a steam generator, the outer wall of the steam connecting pipe 11 is fixedly communicated with a vertical pipe 17, the top of the vertical pipe 17 is fixedly connected with an arc-shaped plate 18 of a hollow structure, the outer wall of the arc-shaped plate 18 is uniformly fixedly communicated with a plurality of steam nozzles 19, and the steam of the arc-shaped plate 18 is discharged through the plurality of steam nozzles 19.

[0028] Working principle: in use, the first motor 8 runs to drive the long screw rod 9 to rotate, the long screw rod 9 rotates to drive the T-shaped block 10 to move along the T-shaped long groove, and the two U-shaped guide rails 3 and the plurality of rollers 4 assist the vertical frame 5 to slide out of the maintenance bin 1, a plurality of autoclaved aerated concrete slabs are placed on the plurality of supporting plates 6 in turn, and are supported by the plurality of supporting strips 7, the first motor 8 drives the T-shaped block 10 to move along the T-shaped long groove into the maintenance bin 1, so that the plurality of autoclaved aerated concrete slabs are located in the maintenance bin 1, the sealing door 2 is closed, the second motor 12 drives one of the synchronous pulleys 13 to rotate, rotates through the rubber synchronous belt 14, so that the other synchronous pulley 13 rotates, the other synchronous pulley 13 rotates to drive the steam connecting pipe 11 to rotate, the steam connecting pipe 11 rotates to drive the vertical pipe 17 and the arc plate 18 to rotate, the arc plate 18 rotates to drive the plurality of steam nozzles 19 to rotate, and the second motor 12 reciprocatingly rotates to make the plurality of steam nozzles 19 swing back and forth, and the steam generator enters high-temperature steam into the steam connecting pipe 11 through the steam inlet pipe 16 and the rotary joint 15, then passes through the vertical pipe 17 and the arc plate 18, and finally is sprayed out by the plurality of steam nozzles 19, the steam is dispersed along with the swinging of the arc plate 18, and at the same time, helps the steam to contact the autoclaved aerated concrete slab.

[0029] The standard parts used in the utility model can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the machinery, parts and equipment adopt conventional models in the prior art, the circuit connection adopts the conventional connection mode in the prior art, which will not be described in detail here, and the components known by the person skilled in the art are known or obtained by conventional experimental methods.

[0030] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A finished product curing device comprising a curing chamber (1), characterized in that, The inside of the maintenance bin (1) is fixedly connected with two U-shaped guide rails (3), a plurality of rollers (4) are slidingly connected in the two U-shaped guide rails (3), the outer wall of the plurality of rollers (4) is fixedly connected with the same vertical frame (5), the outer wall of the vertical frame (5) is uniformly fixedly connected with a plurality of supporting plates (6), the top of the plurality of supporting plates (6) is uniformly fixedly connected with a plurality of supporting strips (7), the outer wall of the maintenance bin (1) is fixedly connected with a support, the outer wall of the support is fixedly connected with a first motor (8), one end of the output shaft of the first motor (8) penetrates the outer wall of the maintenance bin (1) and is fixedly connected with a long screw rod (9), the outer wall of the long screw rod (9) is threadedly sleeved with a T-shaped block (10), the outer wall of the maintenance bin (1) is provided with a through hole, the inner wall of the through hole is rotatably connected with a steam connecting pipe (11), the outer wall of the maintenance bin (1) is provided with a driving mechanism, and the outer wall of the maintenance bin (1) is provided with a steam dispersing mechanism.

2. A finished curing device as claimed in claim 1, wherein, The driving mechanism comprises a second motor (12), the outer wall of the maintenance bin (1) is fixedly connected with a device frame, the inner wall of the device frame is fixedly connected with the outer wall of the second motor (12), the output shaft of the second motor (12) and the outer wall of the steam connecting pipe (11) are fixedly provided with a synchronous belt pulley (13), and the outer walls of the two synchronous belt pulleys (13) are sleeved with the same rubber synchronous belt (14).

3. A finished curing device as defined in claim 1, wherein The steam dispersing mechanism comprises a rotary joint (15), one end of the steam connecting pipe (11) is fixedly communicated with the outer wall of the rotary joint (15), the outer wall of the steam connecting pipe (11) is fixedly communicated with a vertical pipe (17), the top of the vertical pipe (17) is fixedly connected with an arc-shaped plate (18) of a hollow structure, and the outer wall of the arc-shaped plate (18) is uniformly fixedly communicated with a plurality of steam nozzles (19).

4. The finished product curing device of claim 1, wherein, The outer wall of the maintenance bin (1) is hingedly connected with a sealing door (2).

5. The finished product curing device of claim 1, wherein, The inside of the maintenance bin (1) is provided with a T-shaped long groove, and the inner wall of the T-shaped long groove is slidingly connected with the outer wall of the T-shaped block (10).

6. A finished curing device as defined in claim 3, wherein The outer wall of the rotary joint (15) is fixedly communicated with a steam inlet pipe (16), one end of the steam inlet pipe (16) penetrates the outer wall of the device frame and is fixedly communicated with a steam generator.

Citation Information

Patent Citations

  • Maintenance device for autoclaved aerated concrete plate

    CN220741609U