Offshore wind power high-performance grouting material mixing device
By designing a high-performance grouting material mixing device for offshore wind power, and using a vibrating screen to screen unclumped cement and combining it with planetary gear set mixing, the problem of clumped cement affecting product quality was solved, and the mixing effect and product performance were improved.
Patent Information
- Application Number
- CN202520232231.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-14
AI Technical Summary
Existing high-performance grouting materials are prone to introducing lumpy cement during mixing, which affects product quality.
A high-performance grouting material mixing device for offshore wind power was designed, comprising a vessel, a mixing structure, and a screening structure. It uses a vibrating screen to screen unclumped cement and a planetary gear set to increase the complexity of the mixing process and prevent clumped cement from affecting the mixing effect.
It effectively filters out unconsolidated cement, prevents cement lumps from entering the mixture, improves the mixing effect, and ensures the quality of high-performance grouting material and construction quality.
Smart Images
Figure CN223701259U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to high -performance grouting material mixing technical field, and specifically is a kind of offshore wind power high -performance grouting material mixing device. BACKGROUND
[0002] Offshore wind power equipment needs to bear huge wind load, wave force and tidal force etc., needs to use higher compressive and shear strength high -performance grouting material, and cement used by high -performance grouting material is easy to cake in conveying and storage process, and it is easy to pour caked cement into mixing when mixing high -performance grouting material, to cause to affect the performance of high -performance grouting material.
[0003] Therefore, the utility model provides a kind of offshore wind power high -performance grouting material mixing device to solve above-mentioned problems. UTILITY MODEL CONTENT
[0004] The technical problem to be solved by the utility model is that existing high -performance grouting material is easy to import caked cement and affect product quality when mixing.
[0005] The utility model provides the following technical scheme: a kind of offshore wind power high -performance grouting material mixing device, including kettle body, stirring mixing structure and screening structure, stirring mixing structure is rotatably installed in the kettle body, the screening structure that caked cement is screened is fixedly installed on the kettle body top, first inlet and second inlet are set up on the kettle body top, the screening structure includes first conveyor belt, second conveyor belt and vibrating screen, second conveyor belt is fixedly installed in the first conveyor belt below, vibrating screen is fixedly installed in the first conveyor belt end below, vibrating screen is fixedly installed at the first inlet, and the second conveyor belt end is located above the second inlet.
[0006] The vibrating screen is arranged obliquely.
[0007] Recycling bin is fixedly installed in the horizontal low end of the vibrating screen.
[0008] Discharge port is set up below the kettle body, and screw conveyor is fixedly installed at the discharge port.
[0009] The stirring mixing structure includes planetary gear set, planetary gear set is installed on the end of the kettle body along the axial direction, and center shaft and eccentric shaft are fixedly installed on the planetary gear set.
[0010] The planetary gear set includes gear ring, center gear and eccentric gear, gear ring is rotatably installed on the end inner wall of the kettle body, center gear is rotatably installed on the end inner wall of the kettle body at the axis of gear ring, eccentric gear is engagedly installed between the center gear and gear ring, center shaft is fixedly installed at the axis of center gear, and eccentric shaft is fixedly installed at eccentric position of eccentric gear.
[0011] The first inlet and the second inlet are arranged adjacent to each other, and the second inlet is in contact with the bottom of the first conveyor belt.
[0012] The beneficial effects of this utility model are as follows:
[0013] 1. This utility model can screen cement through a screening mechanism, thereby ensuring that un-clumped cement particles enter the reactor for mixing, preventing clumped cement from entering the mixture and affecting its performance. At the same time, it can also vibrate slightly clumped cement particles to disperse them for screening and use, and recycle heavily clumped cement.
[0014] 2. In the mixing process, this utility model improves the mixing complexity by rotating the central shaft and the eccentric shaft revolving around the central shaft while rotating around the eccentric gear shaft, thereby improving the mixing effect of the high-performance grout and thus improving the product performance. Attached Figure Description
[0015] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0016] Figure 1 This is a cross-sectional structural diagram of the entire utility model;
[0017] Figure 2 This is a schematic diagram showing the position and structure of the planetary gear set, central shaft, and eccentric shaft of this utility model.
[0018] In the diagram: 1. Kettle body; 11. First inlet; 12. Second inlet; 13. Outlet; 14. Screw conveyor; 2. Mixing structure; 21. Central shaft; 22. Eccentric shaft; 23. Gear ring; 24. Central gear; 25. Eccentric gear; 26. Drive motor; 3. Screening structure; 31. First conveyor belt; 32. Second conveyor belt; 33. Vibrating screen; 34. Recovery bin; 341. Bin opening; 4. End cover plate. Detailed Implementation
[0019] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Therefore, the following detailed description of the embodiments of this utility model is not intended to limit the scope of the claimed utility model, but merely represents some embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.
[0020] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0021] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and "back side," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the product of this utility model is conventionally placed during use. These terms are used only for the convenience of describing this utility model and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation; therefore, they should not be construed as limitations on this utility model.
[0022] It should also be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0023] To address the technical problem that existing high-performance grouting materials are prone to introducing lumpy cement during mixing, affecting product quality, this disclosure provides a high-performance grouting material mixing device for offshore wind power, comprising a vessel body 1, a mixing structure 2, and a screening structure 3. The mixing structure 2 is rotatably installed inside the vessel body 1, and the screening structure 3 for removing lumpy cement is fixedly installed above the vessel body 1. A first inlet 11 and a second inlet 12 are provided above the vessel body 1. The screening structure 3 includes a first conveyor belt 31, a second conveyor belt 32, and a vibrating screen 33. The second conveyor belt 32 is fixedly installed below the first conveyor belt 31, and the vibrating screen 33 is fixedly installed below the end of the first conveyor belt 31. The vibrating screen 33 is fixedly installed at the first inlet 11, and the end of the second conveyor belt 32 is located above the second inlet 12.
[0024] It should be noted that the vibrating screen 33 is driven to vibrate by a vibrating motor, which is installed on the side wall perpendicular to the first feed inlet 11 and perpendicular to the first conveyor belt 31. The vibration of the vibrating screen 33 by a vibrating motor is a very mature technology in the prior art, and will not be elaborated on here.
[0025] It should be noted that the first conveyor belt 31 is a filter conveyor belt, and the mesh diameter of the filter conveyor belt surface is larger than the diameter of the cement particles. The second conveyor belt 32 is a conveyor belt other than a filter conveyor belt that has a solid, seamless or mesh structure, such as a common flat conveyor belt. The filter conveyor belt screens out clumps of cement, allowing unclumped cement particles to pass through the first conveyor belt 31 and fall onto the surface of the second conveyor belt 32 for subsequent use.
[0026] It should be noted that the specific structure and principle of the filter conveyor belt, the flat conveyor belt and the vibrating screen 33 are existing technologies. Therefore, the specific internal structure of the filter conveyor belt, the flat conveyor belt and the vibrating screen 33 will not be described in detail here.
[0027] During the mixing process of high-performance grouting material, the workers first pour cement onto the surface of the first conveyor belt 31. The lumpy cement is intercepted and transported by the filter conveyor belt, i.e., the first conveyor belt 31, while the unlumped cement particles pass through the filter conveyor belt, i.e., the first conveyor belt 31, and fall onto the surface of the second conveyor belt 32. Thus, the unlumped cement particles are transported from the second conveyor belt 32 to the second feed inlet 12, and then enter the reactor body 1 from the second feed inlet 12 to be mixed with the additives.
[0028] The lumpy cement is conveyed by the first conveyor belt 31 to the vibrating screen 33 and falls onto the surface of the vibrating screen 33. The lumpy cement particles are vibrated on the surface of the vibrating screen 33, which causes the slightly lumpy cement particles to disperse and be screened into the second feed port 12, and then enter the interior of the reactor body 1 through the second feed port 12 to mix with the additives.
[0029] The vibrating screen 33 is arranged at an angle. The angled arrangement of the vibrating screen 33 allows slightly agglomerated cement particles to be dispersed by vibration, which increases the filtration efficiency and makes it less prone to clogging, thus facilitating the dispersion of slightly agglomerated cement for screening.
[0030] A recycling bin 34 is fixedly installed at the lower horizontal end of the vibrating screen 33. In conjunction with the inclined arrangement of the vibrating screen 33, the filtration efficiency is improved and clogging is reduced. At the same time, it also facilitates the sliding of heavily clumped cement particles into the recycling bin 34 at the lower horizontal end, so that the heavily clumped cement can enter the recycling bin 34 for recycling and subsequent processing.
[0031] It should be noted that, in order to facilitate cement entering the recycling bin 34, a bin opening 341 is provided between the recycling bin 34 and the first feed inlet. The bottom of the bin opening 341 is inclined to facilitate cement entering the recycling bin 34.
[0032] A discharge port 13 is provided at the bottom of the vessel body 1, and a screw conveyor 14 is fixedly installed at the discharge port 13. After the high-performance grout is mixed, it enters the screw conveyor 14 through the discharge port 13 at the bottom of the vessel body 1, and is discharged by the screw conveyor 14.
[0033] It should be noted that a solenoid valve is fixedly installed in the discharge port 13, thereby controlling the discharge status through the solenoid valve.
[0034] The stirring and mixing structure 2 includes a planetary gear set. The planetary gear set is installed at the axial end of the vessel body 1. A central shaft 21 and an eccentric shaft 22 are fixedly installed on the planetary gear set.
[0035] The planetary gear set includes a gear ring 23, a central gear 24, and an eccentric gear 25. The gear ring 23 is rotatably mounted on the inner wall of the end of the vessel body 1. The central gear 24 is rotatably mounted on the inner wall of the end of the vessel body 1 at the axis of the gear ring 23. A drive motor 26 is fixedly mounted on the outside of the end of the vessel body 1 and is coaxially connected to the central gear 24. An eccentric gear 25 is meshed between the central gear 24 and the gear ring 23. A central shaft 21 is fixedly mounted at the axis of the central gear 24. An eccentric shaft 22 is fixedly mounted at the eccentric position of the eccentric gear.
[0036] After cement particles enter the reactor body 1, the drive motor 26 is activated, causing the central gear 24 and central shaft 21 to rotate. The rotation of the central gear 24 drives the eccentric gear 25 to rotate around it, which in turn drives the eccentric shaft 22 to rotate around the central shaft 21. During this rotation, the eccentric shaft 22 also rotates around the axis of the eccentric gear 25, further increasing the complexity of the mixing process and thus improving the mixing effect. The increased complexity of the mixing process, achieved by the rotation of the central shaft 21 and the simultaneous revolution of the eccentric shaft 22 around the central shaft 21 and rotation around the axis of the eccentric gear 25, enhances the mixing effect of the high-performance grouting material and ultimately improves product performance.
[0037] It should be noted that stirring blades for stirring are fixedly mounted on the surfaces of the central shaft 21 and the eccentric shaft 22. Furthermore, the length of the stirring blades fixedly mounted on the eccentric shaft 22 can be adjusted according to the actual application dimensions, thereby ensuring that the stirring blades do not contact the central shaft 21 during the axial rotation of the eccentric shaft 22 around the eccentric gear 25. It should also be noted that the stirring blades on the surfaces of the central shaft 21 and the eccentric shaft 22 are staggered.
[0038] It should be noted that the toothed ring 23, the central gear 34 and the eccentric gear 35 are detachably sealed to the inside of the vessel body 1 by an end cover plate 4, thereby protecting the toothed ring 23, the central gear 34 and the eccentric gear 35.
[0039] The first inlet 11 and the second inlet 12 are arranged adjacent to each other, with the second inlet 12 in contact with the bottom of the first conveyor belt 31. Unagglomerated cement particles screened by the first conveyor belt 31 above the second inlet 12 can fall directly into the second inlet 12 for feeding, while unagglomerated cement particles screened by the first conveyor belt 31 outside the second inlet 12 fall into the second conveyor belt 32 and are fed along the second conveyor belt 32 toward the second inlet 12.
[0040] When mixing high-performance grout, the workers first pour cement onto the surface of the first conveyor belt 31. The lumpy cement is intercepted and transported by the filter conveyor belt, i.e., the first conveyor belt 31, while the unlumped cement particles pass through the filter conveyor belt, i.e., the first conveyor belt 31, and fall onto the surface of the second conveyor belt 32. This allows the unlumped cement particles to be transported from the second conveyor belt 32 to the second feed inlet 12, and then enter the reactor body 1 through the second feed inlet 12 to be stirred and mixed with the additives. This process allows for the screening of cement particles, preventing cement particles with impaired performance from affecting the performance of the high-performance grout. It also helps to ensure the stability of the reaction during the mixing process of the high-performance grout and the construction quality.
[0041] The clumped cement continues to be conveyed by the first conveyor belt 31 towards the vibrating screen 33 and falls onto the surface of the vibrating screen 33. The clumped cement particles are vibrated on the surface of the vibrating screen 33, causing the slightly clumped cement particles to disperse and be screened into the second feed inlet 12, thus entering the reactor body 1 to mix with additives. The heavily clumped cement particles slide into the recovery bin 34 at the lower horizontal end, allowing the heavily clumped cement to enter the recovery bin 34 for subsequent recycling and processing. This process enables the slightly clumped cement particles to disperse and screen out cement particles with stable particle size, while the heavily clumped cement particles with impaired performance are directionally conveyed for recycling.
[0042] After cement particles enter the reactor body 1, the drive motor 26 is activated, causing the central gear 24 and central shaft 21 to rotate. The rotation of the central gear 24 drives the eccentric gear 25 to rotate around it, which in turn drives the eccentric shaft 22 to rotate around the central shaft 21. During this rotation, the eccentric shaft 22 also rotates around the axis of the eccentric gear 25, further increasing the complexity of the mixing process and thus improving the mixing effect. The increased complexity of the mixing process, combined with the rotation of the central shaft 21 and the simultaneous revolution of the eccentric shaft 22 around the central shaft 21 and rotation around the axis of the eccentric gear 25, enhances the mixing effect of the high-performance grout and ultimately improves product performance.
[0043] After the high-performance grout is mixed, it is discharged from the outlet 13 below the reactor body 1 and conveyed by the screw conveyor 14.
[0044] Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A high-performance grouting material mixing device for offshore wind power, comprising a vessel body (1), a mixing structure (2), and a screening structure (3), wherein the mixing structure (2) is rotatably installed inside the vessel body (1), and the screening structure (3) for removing lumpy cement is fixedly installed above the vessel body (1), characterized in that: The vessel body (1) is provided with a first feed inlet (11) and a second feed inlet (12) above it. The screening structure (3) includes a first conveyor belt (31), a second conveyor belt (32) and a vibrating screen (33). The second conveyor belt (32) is fixedly installed below the first conveyor belt (31). The vibrating screen (33) is fixedly installed below the end of the first conveyor belt (31). The vibrating screen (33) is fixedly installed at the first feed inlet (11). The end of the second conveyor belt (32) is located above the second feed inlet (12).
2. The high-performance grouting material mixing device for offshore wind power according to claim 1, characterized in that: The vibrating screen (33) is arranged at an angle.
3. The high-performance grouting material mixing device for offshore wind power according to claim 2, characterized in that: A recycling bin (34) is fixedly installed at the lower horizontal end of the vibrating screen (33).
4. The high-performance grouting material mixing device for offshore wind power according to claim 3, characterized in that: The vessel body (1) has a discharge port (13) at the bottom, and a screw conveyor (14) is fixedly installed at the discharge port (13).
5. The high-performance grouting material mixing device for offshore wind power according to claim 4, characterized in that: The stirring and mixing structure (2) includes a planetary gear set. The planetary gear set is installed at the end of the vessel body (1) along the axial direction. A central shaft (21) and an eccentric shaft (22) are fixedly installed on the planetary gear set.
6. The high-performance grouting material mixing device for offshore wind power according to claim 5, characterized in that: The planetary gear set includes a gear ring (23), a central gear (24), and an eccentric gear (25). The gear ring (23) is rotatably mounted on the inner wall of the end of the vessel body (1). The central gear (24) is rotatably mounted on the inner wall of the end of the vessel body (1) at the center of the gear ring (23). The eccentric gear (25) is meshed between the central gear (24) and the gear ring (23). A central shaft (21) is fixedly mounted at the center of the central gear (24). An eccentric shaft (22) is fixedly mounted at the eccentric position of the eccentric gear (25).
7. The high-performance grouting material mixing device for offshore wind power according to claim 6, characterized in that: The first feed inlet (11) and the second feed inlet (12) are arranged adjacent to each other, and the second feed inlet (12) is in contact with the bottom of the first conveyor belt (31).