Film recovery device
The design of the clamping unit and auxiliary roller unit enables automated rotation of the film roll and automatic recycling of the paper core tube, solving the problem of tedious manual operation in the film roll crushing and recycling process and reducing labor intensity.
Patent Information
- Application Number
- CN202423275851.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-28
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-28
Smart Images

Figure CN223701396U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a film recycling equipment field especially relates to a film recycling device. BACKGROUND
[0002] In the PVC film production process, the film is wound on the paper core barrel to form a roll film, and the roll film needs to be detected for finished product, and the roll film that does not meet the detection requirements is crushed and reprocessed. During the crushing process, the worker inserts the roll film into the support and pulls out the film on the roll film into the crusher for crushing. The worker needs to insert the roll film into the cross bar so that the roll film can rotate with the film being pulled out. The operation is relatively cumbersome, and after the film is taken out, the worker needs to manually remove the paper core barrel before crushing the next roll film, thereby increasing the labor intensity of the worker.
[0003] CN211890953U discloses a PVC film waste recycling device, which comprises a waste cutting assembly, a waste guiding assembly and a waste crusher. The waste cutting assembly comprises a support frame and two transmission rollers connected to the support frame for conveying PVC film. The support frame is connected to a tensioning roller on both sides. The tensioning roller is located on the side of the transmission roller outputting the PVC film. A cutting roller is arranged on the side wall of the support frame between the output roller and the tensioning roller. The cutting roller is provided with a knife holder for separating the PVC film and the PVC waste. The recycling device is mainly used for conveying and crushing the cutting waste. However, there is no corresponding mechanism to make the roll film rotate and output the film for the unqualified roll film.
[0004] The technical problem to be solved by the utility model is how to conveniently clamp and recycle the paper core barrel when the roll film is crushed and recycled. UTILITY MODEL CONTENTS
[0005] The main purpose of the utility model is to provide a film recycling device. The worker places the roll film on the auxiliary roller unit, clamps the roll film through the clamping unit, and makes the roll film rotate to continuously convey the film to the crushing unit for crushing. After the film is completely separated from the paper core barrel, the auxiliary roller unit moves to make the paper core barrel fall into the recycling frame, thereby reducing the workload of the worker.
[0006] To achieve the above purpose, the technical scheme adopted by the present application is as follows:
[0007] A film recycling device comprises a crushing unit, a rack, a clamping unit, an auxiliary roller unit, and a recycling frame for collecting paper core barrels. The crushing unit is located on one side of the rack. The recycling frame is located below the auxiliary roller unit. The clamping unit is connected to the rack. The auxiliary roller unit is slidingly connected to the rack. The auxiliary roller unit is provided with an openable and closable recycling gap.
[0008] The clamping unit is used for clamping the film roll and rotating with the film roll to continuously feed the film into the crushing unit for crushing.
[0009] The auxiliary roller unit is used for supporting the film roll, matching the position of the paper core on the film roll with the clamping unit, and making the paper core enter the recycling frame from the recycling gap.
[0010] Preferably, the clamping unit comprises clamping modules symmetrically arranged on the rack; the clamping module comprises a driving assembly and a clamping head for pressing the paper core; the driving assembly is connected to the rack; and the clamping head is rotationally connected to the power output end of the driving assembly.
[0011] Preferably, the clamping head is tapered near one end of the paper core.
[0012] Preferably, the auxiliary roller unit comprises auxiliary rollers, mounting seats, and a driving module for driving the two auxiliary rollers to approach or move away from each other; the driving module is connected to the rack; the mounting seat is slidingly connected to the rack; the two ends of the auxiliary roller are rotationally connected to the two mounting seats respectively; the two auxiliary rollers are symmetrically arranged on the two sides of the clamping unit; the recycling gap is formed between the two auxiliary rollers; and the opening and closing of the recycling gap are realized by the approaching or moving away of the two auxiliary rollers.
[0013] Preferably, the driving module comprises a motor and a reversible screw; the motor is connected to the rack; the reversible screw is rotationally connected to the rack; the power output end of the motor is connected to one end of the reversible screw; and the two ends of the reversible screw are threadedly connected to the two mounting seats on the same side respectively.
[0014] Preferably, the rack is provided with a sliding rail; and the mounting seat is slidingly connected to the rack through the sliding rail.
[0015] Preferably, the rack is provided with a feeding plate; the feeding plate is located below the auxiliary roller unit; and the feeding plate is used for feeding the paper core falling from the auxiliary roller unit into the recycling frame.
[0016] Preferably, the feeding plate is provided with a baffle on each side.
[0017] Compared with the prior art, the present scheme has the following beneficial effects:
[0018] The film recycling device of the case is provided with an auxiliary roller unit and a clamping unit. The staff only needs to place the unqualified film roll on the auxiliary roller, drive the clamping unit to clamp the two ends of the film roll, pull the free end of the film on the film roll to the crushing unit, and the crushing unit will continuously extract the film on the film roll. When the film is completely separated from the paper core barrel, the clamping unit releases the paper core barrel, and the auxiliary roller unit moves towards the two ends of the rack, and the paper core barrel falls from the middle position of the auxiliary roller to the recycling frame. In the whole crushing and recycling process, the staff only needs to place the unqualified film roll on the auxiliary roller and pull the free end of the film on the film roll to the crushing unit. The rest of the work can be completed by pressing the corresponding switch, reducing the workload of the staff. BRIEF DESCRIPTION OF DRAWINGS
[0019] Fig. 1 It is a structure schematic view of the film recycling device of embodiment 1.
[0020] Fig. 2 It is a top view of the film recycling device of embodiment 1.
[0021] Fig. 3 It is a film roll recycling schematic view of the film recycling device of embodiment 1.
[0022] Among them: the crushing unit 1; the rack 2; the clamping unit 3; the auxiliary roller unit 4; the recycling frame 5; the sliding rail 11; the feeding plate 12; the driving assembly 31; the clamping head 32; the recycling notch 41; the auxiliary roller 42; the mounting seat 43; the driving module 44; the baffle 121; the tapered end 321; the motor 441; the positive and negative toothed screw 442. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the present application clearer, the technical scheme of the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all the embodiments. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0024] Embodiment 1
[0025] Reference Figs. 1-3 A film recycling device, comprising a crushing unit 1, a rack 2, a clamping unit 3, an auxiliary roller unit 4, and a recycling frame 5 for collecting paper core barrels; the crushing unit 1 is located on one side of the rack 2; the recycling frame 5 is located below the auxiliary roller unit 4; the clamping unit 3 is connected to the rack 2; the auxiliary roller unit 4 is slidingly connected to the rack 2; the auxiliary roller unit 4 is provided with an openable and closable recycling notch 41;
[0026] The clamping unit 3 is used for clamping the film roll and rotating with the film roll to continuously feed the film into the crushing unit 1 for crushing.
[0027] The auxiliary roller unit 4 is used for supporting the film roll, matching the position of the paper core on the film roll with the clamping unit 3, and enabling the paper core to enter the recycling frame 5 from the recycling gap 41.
[0028] The recycling device is mainly used for crushing and recycling the film roll that fails to pass the detection. The finished product after the film is made and wound on the paper core is called a film roll. The crushing unit 1 can refer to the waste material crusher in CN211890953U, and the specific structure is not described in detail here.
[0029] In the embodiment, the specific working process of the recycling device is as follows: the worker places the film roll on the auxiliary roller unit 4, starts the clamping unit 3, and the clamping unit 3 clamps the two ends of the paper core in the film roll; then, the worker pulls the free end of the film on the film roll to the crushing unit 1, starts the crushing unit 1, and the crushing unit 1 pulls and crushes the film. In this process, the film on the film roll is pulled by the crushing unit 1, so that the film roll rotates on the clamping unit 3, thereby continuously moving the film on the film roll to the crushing unit 1; when the film is completely separated from the paper core, the worker starts the auxiliary roller unit 4, and the auxiliary roller unit 4 moves to the two ends of the rack 2, so that the middle part of the auxiliary roller unit 4 forms the recycling gap 41; then, the clamping unit 3 is started to loosen the paper core, and the paper core enters the recycling frame 5 from the recycling gap 41.
[0030] It should be noted that after the worker places the film roll on the auxiliary roller unit 4, the auxiliary rollers 42 are close to or away from each other to adjust the height of the paper core in the axial direction of the film roll, so that the clamping unit 3 can abut against the center of the paper core. Secondly, the paper core enters the recycling frame 5 through the recycling gap 41, without the need to take the paper core from the side, thereby reducing the workload of the worker.
[0031] Preferably, the clamping unit 3 comprises clamping modules symmetrically arranged on the rack 2; the clamping module comprises a driving assembly 31 and a clamping head 32 for pressing the paper core; the driving assembly 31 is connected to the rack 2; and the clamping head 32 is rotationally connected to the power output end of the driving assembly 31.
[0032] In the embodiment, the driving assembly 31 is a cylinder, more preferably a guide rod cylinder, and a suitable type of guide rod cylinder is selected according to the weight of the film roll. The clamping head 32 is rotatably connected to the power output end of the driving assembly 31 through a bearing. The more specific working process of the clamping unit 3 is as follows: after the worker places the film roll on the auxiliary roller 42, the driving assembly 31 drives the clamping head 32 to approach the film roll and abuts against the end of the paper core barrel. The two sides of the rack 2 are each provided with a clamping module, so that the two ends of the paper core barrel are respectively abutted by the two clamping heads. When the film on the film roll is continuously drawn out, the film roll rotates together with the clamping head 32, so that the film can be continuously drawn out. By clamping the film roll in this way, the film roll can be stably rotated, and the paper core barrel can be easily separated from the clamping unit 3 and enter the recycling frame 5.
[0033] Preferably, one end of the clamping head 32 close to the paper core barrel is a tapered end 321. In order to reduce the positioning difficulty of the clamping head 32 and the paper core barrel, the end of the clamping head 32 is provided in a conical shape, so that the clamping head 32 can be easily inserted into the paper core barrel and abut against the end of the paper core barrel.
[0034] Preferably, the auxiliary roller unit 4 comprises an auxiliary roller 42, a mounting seat 43, and a driving module 44 for driving the two auxiliary rollers 42 to approach or move away from each other; the driving module 44 is connected to the rack 2; the mounting seat 43 is slidably connected to the rack 2; the two ends of the auxiliary roller 42 are rotatably connected to the two mounting seats 43, respectively; the two auxiliary rollers 42 are symmetrically arranged on the two sides of the clamping unit 3; the recycling gap 41 is formed between the two auxiliary rollers 42; and the two auxiliary rollers 42 approach or move away from each other to open or close the recycling gap 41.
[0035] In the embodiment, the auxiliary roller 42 is slidably connected to the rack 2 through the mounting seat 43, and the number of auxiliary rollers 42 is two. The two auxiliary rollers 42 are symmetrically arranged on the two sides of the clamping unit 3. The driving module 44 drives the mounting seats 43 on the same side of the two auxiliary rollers 42 to approach each other, thereby driving the two auxiliary rollers 42 to approach each other. At this time, the worker can place the film roll on the auxiliary rollers 42 and drive the clamping unit 3 to clamp the film roll. When it is necessary to transport the paper core barrel to the recycling frame 5, the driving module 44 drives the mounting seats 43 on the same side of the two auxiliary rollers 42 to move away from each other, thereby driving the two auxiliary rollers 42 to move away from each other, so that the recycling gap 41 is formed between the two auxiliary rollers 42. The clamping unit 3 releases the paper core barrel, and the paper core barrel can fall into the recycling frame 5 from the recycling gap 41. After the paper core barrel falls into the recycling frame 5, the two auxiliary rollers 42 approach each other, so that the next film roll can be placed on the two auxiliary rollers 42.
[0036] Secondly, the two auxiliary rollers 42 can approach or move away from each other, which can meet the use of film rolls with different diameters.
[0037] Preferably, the driving module 44 comprises a motor 441 and a reversible screw 442; the motor 441 is connected to the rack 2; the reversible screw 442 is rotatably connected to the rack 2; the power output end of the motor 441 is connected to one end of the reversible screw 442; and the two ends of the reversible screw 442 are respectively threadedly connected to the two mounting seats 43 on the same side.
[0038] In the embodiment, the reversible screw 442 is provided with a reversible thread at each end and a smooth rod in the middle. The two ends of the reversible screw 442 are respectively threadedly connected to the mounting seats 43 on the same side of the two auxiliary rollers 42. When the motor 441 drives the reversible screw 442 to rotate in one direction, the two mounting seats 43 will move closer to or farther away from each other, thereby driving the two auxiliary rollers 42 to move closer to or farther away from each other.
[0039] Preferably, the rack 2 is provided with a sliding rail 11; and the mounting seat 43 is slidably connected to the rack 2 through the sliding rail 11.
[0040] In the embodiment, by providing the sliding rail 11, the situation that the auxiliary roller 42 deviates and jams during movement can be avoided, and the movement of the mounting seat 43 driving the auxiliary roller 42 is more smooth.
[0041] Preferably, the rack 2 is provided with a feeding plate 12; the feeding plate 12 is located below the auxiliary roller unit 4; and the feeding plate 12 is used to convey the paper core barrel falling in the auxiliary roller unit 4 into the recycling frame 5.
[0042] In the embodiment, after the auxiliary roller unit 4 is started and the middle part of the auxiliary roller unit 4 forms the recycling gap 41, the paper core barrel enters the feeding plate 12 from the recycling gap 41 and rolls into the recycling frame 5 from the feeding plate 12, avoiding the paper core barrel from directly falling into the recycling frame 5, reducing the impact force of the paper core barrel falling, and preventing the paper core barrel from flying out of the recycling frame 5.
[0043] Preferably, the feeding plate 12 is provided with a baffle 121 on each side. The baffle 121 can prevent the paper core barrel from separating from the feeding plate 12 from the side of the feeding plate 12 and failing to enter the recycling frame 5 when rolling on the feeding plate 12.
[0044] Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and purposes of the utility model, and the scope of the utility model is defined by the claims and their equivalents.
Claims
1. A film recycling apparatus characterized by comprising: The application relates to a paper core cylinder crushing device, which comprises a crushing unit, a rack, a clamping unit, an auxiliary roller unit and a recovery frame for collecting paper core cylinders; the crushing unit is located on one side of the rack; the recovery frame is located below the auxiliary roller unit; the clamping unit is connected to the rack; the auxiliary roller unit is slidingly connected to the rack; the auxiliary roller unit is provided with an openable and closable recovery gap. The clamping unit is used for clamping a film roll and rotating with the film roll to continuously feed the film into the crushing unit for crushing. The auxiliary roller unit is used for supporting the film roll, matching the position of the paper core cylinder on the film roll with the clamping unit, and making the paper core cylinder enter the recovery frame from the recovery gap.
2. The film recycling apparatus of claim 1, wherein The clamping unit comprises symmetrical clamping modules arranged on the rack; the clamping module comprises a driving assembly and a clamping head for tightly pressing the paper core cylinder; the driving assembly is connected to the rack; the clamping head is rotationally connected to the power output end of the driving assembly.
3. The film recycling apparatus of claim 2, wherein The end of the clamping head close to the paper core cylinder is a tapered end.
4. The film recycling apparatus of claim 1, wherein The auxiliary roller unit comprises auxiliary rollers, mounting seats and a driving module for driving the two auxiliary rollers to approach or move away from each other; the driving module is connected to the rack; the mounting seat is slidingly connected to the rack; the two ends of the auxiliary roller are rotationally connected to the two mounting seats respectively; the two auxiliary rollers are symmetrically arranged on the two sides of the clamping unit; the recovery gap is formed between the two auxiliary rollers; the two auxiliary rollers approach or move away from each other to realize the opening and closing of the recovery gap.
5. The film recycling apparatus of claim 4, wherein The driving module comprises a motor and a reversible screw; the motor is connected to the rack; the reversible screw is rotationally connected to the rack; the power output end of the motor is connected to one end of the reversible screw; the two ends of the reversible screw are respectively threadedly connected to the two mounting seats on the same side.
6. The film recycling apparatus of claim 4, wherein The rack is provided with sliding rails; the mounting seat is slidingly connected to the rack through the sliding rails.
7. The film recycling apparatus of claim 1, wherein The rack is provided with a feeding plate; the feeding plate is located below the auxiliary roller unit; the feeding plate is used for feeding the paper core cylinder falling from the auxiliary roller unit into the recovery frame.
8. The film recycling apparatus of claim 7, wherein The two sides of the feeding plate are provided with baffles.
Citation Information
Patent Citations
PVC film waste recovery device
CN211890953U