Winding machine for manufacturing basalt fiber composite pipe
By combining components such as guide wheels, turntables, take-up rollers and drive wheels, the problem of uneven fiber tube wall thickness during winding was solved, achieving uniform winding of the basalt fiber composite tube surface and ensuring the uniformity of fiber tube wall thickness.
Patent Information
- Application Number
- CN202520110214.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-17
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-17
AI Technical Summary
Existing winding machines for manufacturing basalt fiber composite pipes are prone to uneven fiber tube wall thickness during winding, resulting in uneven wall thickness of the finished fiber tubes.
The design employs a combination of components such as guide wheels, turntables, take-up rollers, drive wheels, and transmission rollers. The transmission rollers drive the basalt fiber composite tubes to move, and the rotation of the turntables and take-up rollers achieves uniform winding of the basalt fiber composite tubes.
This improved the uniformity of winding on the surface of the basalt fiber composite tube, ensuring the uniformity of the fiber tube wall thickness.
Smart Images
Figure CN223701681U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to winding machine technical field, concretely relates to a winding machine for basalt fiber composite pipe manufacturing. BACKGROUND
[0002] The basalt fiber composite pipe is a kind of pipeline made of resin-based composite material reinforced by basalt fiber, generally used for transporting crude oil, natural gas and various chemical media, and is favored due to its corrosion resistance and high-temperature resistance, and is also applicable to water diversion, oilfield water injection, oil and gas transmission, downhole pipeline and chemical production fields, with excellent sealing performance and long service life, and the fiber winding machine is the main equipment used during the manufacture of basalt fiber composite pipe, and the design and performance of fiber winding products are realized by the winding machine.
[0003] The existing winding machine for basalt fiber composite pipe manufacturing still has some defects, and most winding machines are prone to uneven fiber winding thickness on the surface of the fiber composite pipe during winding, which leads to uneven fiber pipe wall thickness, so a winding machine for basalt fiber composite pipe manufacturing is proposed. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a winding machine for basalt fiber composite pipe manufacturing to solve the problems in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme: a winding machine for basalt fiber composite pipe manufacturing, including base, the top of base is equipped with support plate, the surface of support plate is equipped with round hole, the side of support plate is rotatably installed with guide wheel, and the guide wheel is equipped with rotating disc between the guide wheel, the side of rotating disc is equipped with winding roller, the surface of winding roller is equipped with winding belt, the both sides of support plate are equipped with first driving wheel, second driving wheel, first follower and second follower respectively, the side of support plate is installed with fixed plate, the top of fixed plate is installed with motor, the second follower is equipped with belt between the second follower, the both sides of support plate are equipped with fixed frame, and the inboard of fixed frame is equipped with transmission roller.
[0006] Preferably, the guide wheels are rotatably installed with multiple groups of guide wheels with the center of the round hole at the side edge of the hole, and the rotating disc is rotatably connected between the guide wheels.
[0007] Preferably, one side of the rotating disc is fixedly provided with a winding roller, the first driving wheel and the second driving wheel are fixedly connected, the first driving wheel and the second driving wheel are rotatably arranged on the two sides of the supporting plate respectively, the first driven wheel and the second driven wheel are fixedly connected, the first driven wheel and the second driven wheel are rotatably arranged on the two sides of the supporting plate respectively, and the first driving wheel, the first driven wheel and the outer side edge of the rotating disc are in transmission connection.
[0008] Preferably, the output end of the motor is fixedly connected with one side of the second driving wheel.
[0009] Preferably, a plurality of the second driven wheels are in transmission connection through a belt.
[0010] Preferably, the supporting plate is fixedly connected with a fixing frame on the two sides, and a plurality of transmission rollers are arranged on the inner side of the fixing frame.
[0011] Compared with the prior art, the beneficial effects of the utility model are:
[0012] During the movement of the basalt fiber composite pipe from the inside of the round hole to one side driven by the transmission roller, the rotating disc in continuous rotation drives the winding roller and the winding belt to rotate around the outer side surface of the basalt fiber composite pipe, so that the uniform winding effect of the surface of the basalt fiber composite pipe is improved. BRIEF DESCRIPTION OF DRAWINGS
[0013] Figure 1 It is a whole structure schematic view of the utility model;
[0014] Figure 2 It is a side structure schematic view of the utility model;
[0015] Figure 3 It is a top view structure schematic view of the utility model.
[0016] In the drawing: 1, base; 2, supporting plate; 3, round hole; 4, guide wheel; 5, rotating disc; 6, winding roller; 7, winding belt; 8, first driving wheel; 9, second driving wheel; 10, first driven wheel; 11, second driven wheel; 12, fixed plate; 13, motor; 14, belt; 15, fixing frame; 16, transmission roller. DETAILED DESCRIPTION
[0017] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0018] Please refer toFigures 1-3 This utility model provides a technical solution: a winding machine for manufacturing basalt fiber composite pipes, including a base 1, a support plate 2 on the top of the base 1, a circular hole 3 on the surface of the support plate 2, a guide wheel 4 rotatably mounted on one side of the support plate 2, a turntable 5 between the guide wheels 4, a take-up roller 6 on one side of the turntable 5, a winding belt 7 on the surface of the take-up roller 6, a first drive wheel 8, a second drive wheel 9, a first driven wheel 10 and a second driven wheel 11 respectively on both sides of the support plate 2, a fixing plate 12 mounted on one side of the support plate 2, a motor 13 mounted above the fixing plate 12, a belt 14 between the second driven wheels 11, a fixing frame 15 on both sides of the support plate 2, and a transmission roller 16 on the inner side of the fixing frame 15.
[0019] Specifically, multiple sets of guide wheels 4 are installed in a circular motion around the center of the circular hole 3 at the edge of the hole. A turntable 5 is rotatably connected between the guide wheels 4. A take-up roller 6 is fixedly installed on one side of the turntable 5. The first drive wheel 8 and the second drive wheel 9 are fixedly connected and are rotatably mounted on both sides of the support plate 2. The first driven wheel 10 and the second driven wheel 11 are fixedly connected and are rotatably mounted on both sides of the support plate 2. The first drive wheel 8, the first driven wheel 10 and the outer edge of the turntable 5 are connected by a transmission. The output end of the motor 13 is fixedly connected to one side of the second drive wheel 9. Multiple sets of second driven wheels 11 are connected by a transmission belt 14. Fixed frames 15 are fixedly connected to both sides of the support plate 2. Multiple sets of transmission rollers 16 are installed on the inner side of the fixed frames 15.
[0020] In this embodiment, as Figure Two As shown, the basalt fiber composite tube is placed on the fixed frame 15 on the right side. The transmission roller 16 drives the basalt fiber composite tube to move to the inside of the circular hole 3. One end of the winding tape 7 on the surface of the take-up roller 6 is fixed to the surface of the basalt fiber composite tube. The operation of the motor 13 drives the first drive wheel 8 and the second drive wheel 9 to rotate. The rotation of the second drive wheel 9 drives multiple sets of second driven wheels 11 and first driven wheels 10 to rotate synchronously through the belt 14. The rotation of the first driven wheels 10 and the first drive wheel 8 drives the turntable 5 to rotate. The rotation of the turntable 5 drives the take-up roller 6 and the winding tape 7 on one side of the surface to rotate and wind the outside of the basalt fiber composite tube. The transmission roller 16 drives the basalt fiber composite tube to move from the inside of the circular hole 3 to one side, thereby achieving the effect of uniform winding on the surface of the basalt fiber composite tube. The multiple sets of guide wheels 4 improve the stability of the turntable 5 during rotation.
[0021] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A winding machine for manufacturing basalt fiber composite pipes, comprising a base (1), characterized in that: The top of the base (1) is provided with a support plate (2), the surface of the support plate (2) is provided with a round hole (3), one side of the support plate (2) is rotatably provided with a guide wheel (4), the guide wheel (4) is provided with a rotating disc (5) between the guide wheel (4), one side of the rotating disc (5) is provided with a winding roller (6), the surface of the winding roller (6) is provided with a winding belt (7), both sides of the support plate (2) are respectively provided with a first driving wheel (8), a second driving wheel (9), a first driven wheel (10) and a second driven wheel (11), one side of the support plate (2) is provided with a fixed plate (12), the upper side of the fixed plate (12) is provided with a motor (13), the second driven wheel (11) is provided with a belt (14) between the second driven wheel (11), both sides of the support plate (2) are provided with a fixed frame (15), the inner side of the fixed frame (15) is provided with a transmission roller (16).
2. The winding machine for manufacturing a basalt fiber composite pipe according to claim 1, characterized in that: The guide wheel (4) is rotatably installed with a plurality of guide wheels (4) with the center of the round hole (3) as the hole side edge, and the rotating disc (5) is rotatably connected between the guide wheels (4).
3. The winding machine for manufacturing basalt fiber composite pipe according to claim 1, characterized in that: The rotating disc (5) is rotatably connected between the guide wheels (4), and the rotating disc (5) is rotatably connected between the guide wheels (4).
4. The winding machine for manufacturing a basalt fiber composite pipe according to claim 1, characterized in that: The rotating disc (5) is rotatably connected between the guide wheels (4), and the rotating disc (5) is rotatably connected between the guide wheels (4).
5. The winding machine for manufacturing basalt fiber composite pipe according to claim 1, characterized in that: The output end of the motor (13) is fixedly connected with one side of the second driving wheel (9).
6. The winding machine for manufacturing basalt fiber composite pipe according to claim 1, characterized in that: A plurality of second driven wheels (11) are drivingly connected through the belt (14). Both sides of the support plate (2) are fixedly connected with the fixed frame (15), and a plurality of transmission rollers (16) are installed on the inner side of the fixed frame (15). Both sides of the support plate (2) are fixedly connected with the fixed frame (15), and a plurality of transmission rollers (16) are installed on the inner side of the fixed frame (15).