Quantitative filling device for hotpot condiment
By designing the mixing and metering components of the hot pot base quantitative filling device, the problem of accurate metering that is difficult to achieve with manual filling was solved, realizing uniform mixing and accurate filling of hot pot base, and improving product consistency.
Patent Information
- Application Number
- CN202520092278.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-15
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-15
AI Technical Summary
In the existing hot pot base filling process, it is difficult to achieve precise quantitative filling by manual operation, resulting in significant differences in the amount of hot pot base in different containers within the same batch of products, which affects product consistency.
A quantitative filling device for hot pot base was designed, including a mixing component and a quantitative component. The mixing component ensures the uniformity of the hot pot base through heating and stirring blades, while the quantitative component precisely controls the filling amount of the hot pot base through the cooperation of an eccentric slide bar and a Geneva gear.
It enables precise quantitative filling of hot pot base, ensuring consistency in filling volume each time, improving product quality stability, and avoiding overfilling or underfilling.
Smart Images

Figure CN223703050U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a chafing dish material manufacturing technical field, specifically, relate to a kind of chafing dish material's ration filling device. BACKGROUND
[0002] Chafing dish material is indispensable important raw material when making chafing dish, it is usually made of multiple spices, condiment and food material after careful deployment, it not only provides rich taste for chafing dish, also decides the overall flavor and taste of chafing dish, chafing dish material needs to be ration filled during production process, by ration filling, it can ensure that the weight and component ratio of each chafing dish material are same, meet production standard.
[0003] The existing device has some drawbacks in use process, for example: the existing chafing dish material is filled by manual mode, and the operator needs to rely on vision to judge the amount of chafing dish material during filling process, but due to the different visual perception and judgment standard of each person, it is difficult to ensure that the amount of each filling is completely consistent, and the operator needs to use hand strength to control the outflow amount of chafing dish material during filling process, however, due to the different hand strength and control accuracy of each person, it is difficult to realize accurate ration filling, so that the amount of chafing dish material in different containers in the same batch may have large difference, which affects the consistency of products. UTILITY MODEL CONTENT
[0004] The utility model aims at providing a kind of chafing dish material's ration filling device, solve the problem that the existing chafing dish material cannot be ration filled by manual mode.
[0005] The utility model provides the following technical scheme: a kind of chafing dish material's ration filling device, including base, the base upper end face one side is fixedly connected with support seat, the support seat top one side outer wall is fixedly connected with two installation rings, and two described installation rings are arranged in succession, two described installation rings inner side are fixedly connected with storage tank, described storage tank is internally provided with storage cavity, the storage tank upper end face one side is fixedly connected with feed pipe, the storage tank is provided with the mixing assembly for preventing chafing dish material oil dispersion, the storage tank lower end surface is fixedly connected with discharge pipe, the discharge pipe is provided with the ration assembly for controlling chafing dish material filling amount.
[0006] In the above scheme, the heating and mixing function of the mixing assembly ensures the uniformity of the chafing dish material, avoids quality problems caused by material solidification or oil separation, and the accurate control of the ration assembly ensures the consistency of the material amount filled each time, avoids overfilling or insufficient filling of the chafing dish material.
[0007] As a preferred embodiment of the above technical solution, the feed pipe and the discharge pipe are both in communication with the storage cavity, and the bottom end of the storage cavity is arc-shaped.
[0008] In the above scheme, the arc-shaped design of the bottom end of the storage cavity can guide the bottom material to flow out more smoothly, avoiding the accumulation and residue phenomenon that may occur at the straight or flat bottom.
[0009] As a preferred embodiment of the above technical solution, the mixing assembly comprises a first motor fixedly connected to the upper end surface of the storage tank, an output end of the first motor is fixedly connected with a rotating rod, one end of the rotating rod away from the first motor penetrates through the top end of the storage tank vertically and is rotationally connected to the top end of the remaining storage tank, and a plurality of stirring blades are fixedly connected in an annular array outside the rotating rod, and the plurality of stirring blades are adapted to the shape of the storage cavity.
[0010] In the above scheme, the rotation of the stirring blades not only promotes the uniform mixing of the hot pot bottom material, but also effectively solves the problem of oil separation, ensuring the uniformity of the hot pot bottom material during the filling process.
[0011] As a preferred embodiment of the above technical solution, the mixing assembly comprises an installation slot annularly opened in the interior of the storage tank, and a heating coil is fixedly connected inside the installation slot.
[0012] In the above scheme, the heating of the heating coil avoids the solidification phenomenon of the hot pot bottom material during the filling process.
[0013] As a preferred embodiment of the above technical solution, the quantitative assembly comprises an installation frame fixedly connected to one side of the outer wall of the discharge pipe, a second motor is fixedly connected to the outer wall of the side of the installation frame away from the discharge pipe, a rotating shaft is fixedly connected to the output end of the second motor, one end of the rotating shaft away from the second motor penetrates through the installation frame transversely and is rotationally connected to the installation frame, a rotating disc is fixedly sleeved outside one end of the rotating shaft away from the second motor, and an eccentric slide rod is fixedly connected to the outer wall of the side of the rotating disc away from the second motor.
[0014] In the above scheme, the second motor directly drives the rotating shaft to rotate the rotating disc and the eccentric slide rod, reducing the loss of energy in the transmission process and improving the transmission efficiency.
[0015] As the preferred technical scheme, the quantitative assembly comprises an upper Geneva gear and a lower Geneva gear arranged on the two sides of the rotating disc respectively, four upper sliding grooves are arranged on the annular array of the upper Geneva gear, four lower sliding grooves are arranged on the annular array of the lower Geneva gear, the eccentric sliding rod is used in cooperation with the upper sliding grooves and the lower sliding grooves respectively, the upper rotating roller and the lower rotating roller are arranged on the inner side of the discharge pipe corresponding to the positions of the upper Geneva gear and the lower Geneva gear respectively, the upper rotating roller and the lower rotating roller are transversely penetrated through the opposite two side outer walls of the discharge pipe and are rotationally connected with the opposite two side outer walls of the discharge pipe, the end of the upper rotating roller close to the upper Geneva gear is transversely penetrated through the upper Geneva gear and is fixedly connected with the upper Geneva gear, the end of the lower rotating roller close to the lower Geneva gear is transversely penetrated through the lower Geneva gear and is fixedly connected with the lower Geneva gear, the upper discharge hole is transversely arranged on the upper rotating roller, and the lower discharge hole is transversely arranged on the lower rotating roller.
[0016] In the above scheme, the upper discharge hole and the lower discharge hole are transversely arranged on the upper rotating roller and the lower rotating roller respectively, when the corresponding upper Geneva gear and lower Geneva gear rotate to a specific position, the upper discharge hole and the lower discharge hole are communicated with the inside of the discharge pipe, so that the hot pot condiment is allowed to pass and flow out.
[0017] As the preferred technical scheme, the quantitative assembly comprises a fixed frame fixedly connected with the side outer wall of the discharge pipe, the side outer wall of the discharge pipe is fixedly connected with a piston pipe corresponding to the position between the upper rotating roller and the lower rotating roller, the piston pipe is communicated with the discharge pipe, and the end of the piston pipe away from the discharge pipe is closed, the upper end face of the fixed frame is fixedly connected with a cylinder on the side away from the piston pipe, the end of the output end of the cylinder close to the piston pipe is transversely penetrated through the piston pipe and is slidingly connected with the piston pipe, the piston pipe is slidingly connected with a piston inside, and the end of the piston close to the cylinder is fixedly connected with the output end of the cylinder.
[0018] In the above scheme, when the cylinder pushes the piston to move in the direction of the discharge pipe, the hot pot condiment in the piston pipe is extruded and discharged from the discharge pipe through the lower discharge hole, the quantitative filling of the hot pot condiment is realized, the quantity of each filling is ensured to be consistent, and the consistency of products is improved.
[0019] Compared with the prior art, the beneficial effects of the present application are:
[0020] The utility model discloses a kind of quantitative filling devices for hot pot material, including base, support seat, installation ring, storage cavity, feed pipe, discharge pipe, storage tank, mixing component, quantitative component, piston pipe, cylinder and piston, quantitative component is connected with the upper Geneva gear and lower Geneva gear of eccentric slide bar in the upper slide groove and lower slide groove in the upper Geneva gear and lower Geneva gear, and the upper rotating roller and lower rotating roller are connected. BRIEF DESCRIPTION OF DRAWINGS
[0021] Figure 1 It is a kind of whole structure schematic diagram of quantitative filling device for hot pot material;
[0022] Figure 2 It is a kind of sectional structure schematic diagram of quantitative filling device for hot pot material;
[0023] Figure 3 It is a kind of local structure schematic diagram of quantitative filling device for hot pot material;
[0024] Figure 4 It is a kind of quantitative component structure schematic diagram of quantitative filling device for hot pot material;
[0025] Figure 5 It is a kind of explosion structure schematic diagram of quantitative filling device for hot pot material.
[0026] In the drawing: 10, base;11, support seat;12, installation ring;13, storage cavity;14, feed pipe;15, discharge pipe;16, storage tank;2, mixing component;201, first motor;202, rotating rod;203, stirring blade;204, installation slot;205, heating coil;3, quantitative component;301, installation frame;302, second motor;303, rotating shaft;304, rotating disc;305, eccentric slide bar;306, upper Geneva gear;307, lower Geneva gear;308, upper slide groove;309, lower slide groove;310, upper rotating roller;311, lower rotating roller;312, upper discharge hole;313, lower discharge hole;314, fixed frame;315, piston pipe;316, cylinder;317, piston. DETAILED DESCRIPTION
[0027] The technical scheme in the embodiments of the utility model will be described clearly and completely in conjunction with the drawings of the embodiments of the utility model.
[0028] EMBODIMENT
[0029] As Figures 1-5As shown, the utility model provides a kind of technical scheme: a quantitative filling device of hot pot material, including base 10, the upper end surface one side of base 10 is fixedly connected with support seat 11, support seat 11 top one side outer wall is fixedly connected with two mounting rings 12, and two mounting rings 12 are arranged up and down, two mounting rings 12 inner side is fixedly sleeved with storage tank 16, storage tank 16 is internally provided with storage cavity 13, storage tank 16 upper end surface one side is fixedly connected with feed pipe 14, storage tank 16 is provided with the mixing assembly 2 for preventing hot pot material oil dispersion, storage tank 16 lower end surface is fixedly connected with discharge pipe 15, discharge pipe 15 is provided with the quantitative assembly 3 for controlling the filling amount of hot pot material, feed pipe 14 and discharge pipe 15 are all communicated with storage cavity 13, and the bottom end of storage cavity 13 is arc-shaped, in specific use process, hot pot material is guided into the storage cavity 13 in storage tank 16 by feed pipe 14, start mixing assembly 2, heat and mix hot pot material in storage cavity 13, prevent hot pot material solidification and oil separation, then, a certain amount of hot pot material is discharged from discharge pipe 15 by starting quantitative assembly 3, and is filled into container.
[0030] As one embodiment in the embodiment, as shown in Figure 1 、 Figure 2 and Figure 3 , mixing assembly 2 includes the first motor 201 fixedly connected on the upper end surface of storage tank 16, the output end of first motor 201 is fixedly connected with rotating rod 202, the end of rotating rod 202 away from first motor 201 is vertically penetrated through the top of storage tank 16 and is rotationally connected with the top of remaining storage tank 16, and a plurality of stirring blades 203 are fixedly connected in annular array on the outer side of rotating rod 202, and the plurality of stirring blades 203 are shape-adapted with storage cavity 13, mixing assembly 2 includes installation groove 204 annularly opened in the inside of storage tank 16, and heating coil 205 is fixedly connected in the inside of installation groove 204, in specific use process, heating coil 205 generates heat by electromagnetic induction, heats hot pot material in storage cavity 13, heating function helps to reduce the viscosity of material, so that hot pot material is more easily mixed evenly by stirring blade 203, heating prevents hot pot material solidification, rotating rod 202 drives stirring blade 203 to rotate by first motor 201, hot pot material is fully mixed by the rotation of stirring blade 203, avoids hot pot material oil separation.
[0031] As one embodiment in the embodiment, as shown in Figure 1 、 Figure 2 、 Figure 4 and Figure 5As shown, the quantitative assembly 3 includes a mounting frame 301 fixedly connected to one side of the outer wall of the discharge pipe 15, a second motor 302 fixedly connected to the side of the outer wall of the discharge pipe 15 away from the mounting frame 301, a rotating shaft 303 fixedly connected to the output end of the second motor 302, the rotating shaft 303 transversely penetrating through the mounting frame 301 and being rotatably connected with the mounting frame 301 at the end away from the second motor 302, a rotating disc 304 fixedly sleeved to the outer side of the end of the rotating shaft 303 away from the second motor 302, an eccentric slide rod 305 fixedly connected to the outer wall of the side of the rotating disc 304 away from the second motor 302, the quantitative assembly 3 includes an upper Geneva gear 306 and a lower Geneva gear 307 arranged above and below the two sides of the rotating disc 304 respectively, four upper slide grooves 308 are annularly arranged on the upper Geneva gear 306, four lower slide grooves 309 are annularly arranged on the lower Geneva gear 307, the eccentric slide rod 305 is used in cooperation with the upper slide grooves 308 and the lower slide grooves 309 respectively, an upper rotating roller 310 and a lower rotating roller 311 are arranged in the discharge pipe 15 at positions corresponding to the upper Geneva gear 306 and the lower Geneva gear 307 respectively, the upper rotating roller 310 and the lower rotating roller 311 are transversely penetrated through the opposite two sides of the outer wall of the discharge pipe 15 and are rotatably connected with the opposite two sides of the outer wall of the discharge pipe 15 at the two ends respectively, the end of the upper rotating roller 310 close to the upper Geneva gear 306 is transversely penetrated through the upper Geneva gear 306 and is fixedly connected with the upper Geneva gear 306, the end of the lower rotating roller 311 close to the lower Geneva gear 307 is transversely penetrated through the lower Geneva gear 307 and is fixedly connected with the lower Geneva gear 307, an upper discharge hole 312 is transversely arranged on the upper rotating roller 310, a lower discharge hole 313 is transversely arranged on the lower rotating roller 311, a fixed frame 314 is fixedly connected to one side of the outer wall of the discharge pipe 15, a piston pipe 315 is fixedly connected to one side of the outer wall of the discharge pipe 15 at a position between the upper rotating roller 310 and the lower rotating roller 311, the piston pipe 315 is communicated with the discharge pipe 15, and the end of the piston pipe 315 away from the discharge pipe 15 is closed, a gas cylinder 316 is fixedly connected to the upper end face of the fixed frame 314 away from the piston pipe 315, the output end of the gas cylinder 316 is transversely penetrated through the piston pipe 315 close to the piston pipe 315 and is slidably connected with the piston pipe 315, a piston 317 is slidably connected in the piston pipe 315, and the end of the piston 317 close to the gas cylinder 316 is fixedly connected with the output end of the gas cylinder 316, in the specific use process, before the hot pot condiment is filled, the upper discharge hole 312 and the lower discharge hole 313 on the upper rotating roller 310 and the lower rotating roller 311 are all in the transverse position and in the closed state, the piston 317 is at the side of the piston pipe 315 away from the gas cylinder 316, the second motor 302 drives the rotating shaft 303 to rotate the rotating disc 304 and the eccentric slide rod 305 together, with the rotation of the eccentric slide rod 305 into the upper slide groove 308 of the upper Geneva gear 306, the movement of the eccentric slide rod 305 in the upper slide groove 308 pushes the upper Geneva gear 306 to rotate by ninety degrees,Since the upper Geneva gear 306 is fixedly connected with the upper rotating roller 310, the rotation of the upper Geneva gear 306 will drive the upper rotating roller 310 to rotate, so that the upper discharging hole 312 of the upper rotating roller 310 is in a vertical position, and when the upper discharging hole 312 of the upper rotating roller 310 is in the vertical position, it is aligned with the passage in the discharging pipe 15, and the hot pot condiment will flow out of the upper discharging hole 312, at this time, the piston 317 is pulled in the piston pipe 315 by the output end of the cylinder 316, so that more hot pot condiment flows into the piston pipe 315, and then the upper discharging hole 312 of the upper rotating roller 310 is reversely rotated to a horizontal position by the reverse rotation of the second motor 302, so that the upper discharging hole 312 is no longer aligned with the passage in the discharging pipe 15, and the second motor 302 continues to rotate to drive the rotating shaft 303 to rotate the rotating disc 304 and the eccentric sliding rod 305 together, and with the rotation of the eccentric sliding rod 305 into the lower sliding groove 309 of the lower Geneva gear 307, the movement of the eccentric sliding rod 305 in the lower sliding groove 309 drives the lower Geneva gear 307 to rotate by ninety degrees, and since the lower Geneva gear 307 is fixedly connected with the lower rotating roller 311, the rotation of the lower Geneva gear 307 will drive the lower rotating roller 311 to rotate, so that the lower discharging hole 313 of the lower rotating roller 311 is in a vertical position, and when the lower discharging hole 313 of the lower rotating roller 311 is in the vertical position, it is aligned with the passage in the discharging pipe 15, and the hot pot condiment will flow out of the lower discharging hole 313, at this time, the piston 317 is pushed in the piston pipe 315 by the output end of the cylinder 316, so that the hot pot condiment in the piston pipe 315 is discharged from the discharging pipe 15 through the lower discharging hole 313, and a quantitative filling is completed, and the above steps can be repeated according to needs to perform subsequent filling.
[0032] Working principle: through the feeding pipe 14, the hot pot condiment is poured into the storage cavity 13 in the storage tank 16, the heating coil 205 generates heat through electromagnetic induction, the hot pot condiment in the storage cavity 13 is heated, the hot pot condiment is prevented from solidifying, the first motor 201 drives the rotating rod 202 to drive the stirring blade 203 to rotate, the rotation of the stirring blade 203 fully mixes the hot pot condiment, the hot pot condiment oil is prevented from separating, before the hot pot condiment is filled, the upper discharge hole 312 and the lower discharge hole 313 on the upper rotating roller 310 and the lower rotating roller 311 are in the transverse position and in the closed state, the piston 317 is on the side away from the air cylinder 316 inside the piston pipe 315, the second motor 302 is started to drive the rotating shaft 303 to drive the rotating disc 304 and the eccentric sliding rod 305 to rotate, the eccentric sliding rod 305 enters the upper sliding groove 308 of the upper Geneva gear 306, pushes the upper Geneva gear 306 to rotate by ninety degrees, the rotation of the upper Geneva gear 306 drives the upper rotating roller 310 to rotate, so that the upper discharge hole 312 is in the vertical position and is aligned with the channel in the discharge pipe 15, the hot pot condiment will flow out of the upper discharge hole 312, at this time, the air cylinder 316 output end pulls the piston 317 to move in the piston pipe 315, so that more hot pot condiment flows into the piston pipe 315, then through the reverse rotation of the second motor 302, the upper discharge hole 312 of the upper rotating roller 310 is reversely rotated to the transverse position, so that the upper discharge hole 312 is no longer aligned with the channel in the discharge pipe 15, the second motor 302 continues to rotate, drives the rotating shaft 303 to drive the rotating disc 304 and the eccentric sliding rod 305 to rotate together, the eccentric sliding rod 305 enters the lower sliding groove 309 of the lower Geneva gear 307, pushes the lower Geneva gear 307 to rotate by ninety degrees, the rotation of the lower Geneva gear drives the lower rotating roller 311 to rotate, so that the lower discharge hole 313 is in the vertical position and is aligned with the channel in the discharge pipe 15, the hot pot condiment will flow out of the lower discharge hole 313, at this time, the air cylinder 316 output end pushes the piston 317 to move in the piston pipe 315, so that the hot pot condiment in the piston pipe 315 is discharged from the discharge pipe 15 through the lower discharge hole 313, completing a quantitative filling, according to the need, the above steps can be repeated for subsequent filling.
[0033] The above examples are only used to illustrate the technical scheme of the present application, but not limit it.
Claims
1. A device for the dosing and filling of a hotpot base, comprising a base (10), characterised in that: The bottom (10) upper end face one side is fixedly connected with support seat (11), the support seat (11) top one side outer wall is fixedly connected with two mounting rings (12), and two mounting rings (12) are arranged above and below, two mounting rings (12) are fixedly sleeved with storage tank (16), the storage tank (16) is internally provided with storage cavity (13), the storage tank (16) upper end face one side is fixedly connected with feed pipe (14), the storage tank (16) is provided with the mixing assembly (2) that prevents hot pot condiment oil dispersion, the storage tank (16) lower end is fixedly connected with discharge pipe (15), the discharge pipe (15) is provided with the quantitative assembly (3) for controlling hot pot condiment filling amount.
2. The quantitative filling device for hot pot base material according to claim 1, characterized in that: The feed pipe (14) and discharge pipe (15) are in communication with the storage cavity (13), and the bottom end of the storage cavity (13) is arc-shaped.
3. The quantitative filling device for hot pot base material according to claim 1, characterized in that: The mixing assembly (2) includes a first motor (201) fixedly connected to the upper end surface of the storage tank (16), the output end of the first motor (201) is fixedly connected with a rotating rod (202), one end of the rotating rod (202) away from the first motor (201) vertically penetrates the top end of the storage tank (16) and is rotatably connected to the top end of the remaining storage tank (16), and a plurality of stirring blades (203) are fixedly connected to the outer side of the rotating rod (202) in an annular array, and the plurality of stirring blades (203) are adapted to the shape of the storage cavity (13).
4. The quantitative filling device for hot pot base material according to claim 3, characterized in that: The mixing assembly (2) includes an installation groove (204) annularly formed in the interior of the storage tank (16), and a heating coil (205) is fixedly connected to the inner side of the installation groove (204).
5. The quantitative filling device for hot pot base material according to claim 1, characterized in that: The quantitative assembly (3) includes an installation frame (301) fixedly connected to one side outer wall of the discharge pipe (15), a second motor (302) is fixedly connected to the outer wall of the side of the installation frame (301) away from the discharge pipe (15), a rotating shaft (303) is fixedly connected to the output end of the second motor (302), the rotating shaft (303) penetrates the installation frame (301) transversely and is rotatably connected to the installation frame (301) at one end thereof away from the second motor (302), a rotating disc (304) is fixedly sleeved to the outer side of the one end of the rotating shaft (303) away from the second motor (302), and an eccentric slide rod (305) is fixedly connected to the outer wall of the side of the rotating disc (304) away from the second motor (302).
6. The apparatus according to claim 5, wherein: The quantitative component (3) comprises upper Geneva gear (306) and lower Geneva gear (307) arranged on both sides of rotating disc (304) respectively, four upper slides (308) are arranged in annular array on the upper Geneva gear (306), four lower slides (309) are arranged in annular array on the lower Geneva gear (307), eccentric slide rod (305) is used in cooperation with upper slide (308) and lower slide (309) respectively, upper rotating roller (310) and lower rotating roller (311) are arranged in the inner side of discharge pipe (15) corresponding to the positions of upper Geneva gear (306) and lower Geneva gear (307) respectively, the two ends of upper rotating roller (310) and lower rotating roller (311) are transversely penetrated through the opposite two side outer walls of discharge pipe (15) and are rotatably connected with the opposite two side outer walls of discharge pipe (15), one end of upper rotating roller (310) near upper Geneva gear (306) is transversely penetrated through upper Geneva gear (306) and is fixedly connected with upper Geneva gear (306), one end of lower rotating roller (311) near lower Geneva gear (307) is transversely penetrated through lower Geneva gear (307) and is fixedly connected with lower Geneva gear (307), upper discharge hole (312) is transversely arranged on upper rotating roller (310), lower discharge hole (313) is transversely arranged on lower rotating roller (311).
7. The apparatus according to claim 6, wherein: The quantitative component (3) comprises fixed frame (314) fixedly connected with one side outer wall of discharge pipe (15), piston pipe (315) is fixedly connected with the position of one side outer wall of discharge pipe (15) between upper rotating roller (310) and lower rotating roller (311), piston pipe (315) is communicated with discharge pipe (15), and the end of piston pipe (315) away from discharge pipe (15) is closed, air cylinder (316) is fixedly connected with the side of upper end face of fixed frame (314) away from piston pipe (315), one end of output end of air cylinder (316) near piston pipe (315) is transversely penetrated through piston pipe (315) and is slidably connected with piston pipe (315), piston (317) is slidably connected in piston pipe (315), and one end of piston (317) near air cylinder (316) is fixedly connected with the output end of air cylinder (316).