Keel overturning and buckling machine

By designing a keel flipping and fastening machine, the automatic flipping and fastening of the U-shaped keel is achieved by using a cylinder to drive the support platform and the inclined platform. This solves the problem of low efficiency of manual flipping, improves processing efficiency, and reduces labor costs.

CN223703156UActive Publication Date: 2025-12-23SHANGHAI SIHUA PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202520074868.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-12-23
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

The existing technology addresses the problem of low efficiency and high labor costs associated with manually flipping and fastening the keel after processing.

Method used

A keel flipping and fastening machine was designed, including a frame, a conveying mechanism, a flipping and fastening mechanism, and a storage rack. The machine uses a cylinder to drive the support platform and the inclined platform to achieve automatic flipping and fastening of the U-shaped keel.

Benefits of technology

It enables automatic flipping and snapping of the keel, improving processing efficiency and reducing labor costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a keel overturning and buckling machine, and belongs to the technical field of keel overturning and buckling. Mainly comprises a rack, a conveying mechanism is installed on the rack, the conveying mechanism is provided with at least two sets of conveying units, each conveying unit comprises a belt conveyor and a buckle turning mechanism, the buckle turning mechanism is installed on the side portion of the rack and composed of a material blocking part and a turning part, a gap exists between the material blocking part and the turning part, and a buckle turning area is formed between the material blocking part and the turning part. The material blocking part is provided with an L-shaped supporting table, the overturning part is provided with an inclined table, and the supporting table and the inclined table are suitable for being driven by the outside to move towards the top of the conveying unit so as to complete overturning and buckling of the U-shaped keel. According to the keel overturning and buckling machine, the effect of automatically overturning and buckling the keel is achieved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of keel overturning and buckling, and particularly relates to a keel overturning and buckling machine. BACKGROUND

[0002] The keel is a commonly used support structure, which is usually made of metal, wood or aluminum alloy and the like, and is mainly used for supporting and fixing various building structures or equipment.

[0003] After the existing keel is processed, the same type of keel support usually needs to be buckled and packaged, and the keel is usually overturned and buckled in an artificial manner. However, the overturning and buckling of the two groups of keels by the staff is inconvenient, the method is low in efficiency, and a large amount of labor is consumed. Therefore, a keel overturning and buckling machine needs to be provided to solve the above problems.

[0004] It should be noted that the above information disclosed in the background section of the present application is only used to understand the background of the concept of the present application, and therefore, it can contain information which does not constitute the prior art. CONTENT OF THE UTILITY MODEL

[0005] Based on the above problems existing in the prior art, the present application aims to provide a keel overturning and buckling machine to automatically overturn and buckle the keel.

[0006] To achieve the above-mentioned purpose, the present application provides the following technical scheme: a keel overturning and buckling machine, comprising a rack, a conveying mechanism installed on the rack, the conveying mechanism having at least two groups of conveying units, the conveying units being belt conveyors, a buckling mechanism installed at the side of the rack, the buckling mechanism being composed of a material blocking part and an overturning part, a spacing being present between the material blocking part and the overturning part to form a buckling area, the material blocking part having an L-shaped supporting table, the overturning part having an inclined table arranged in an inclined manner, the supporting table and the inclined table being adapted to move towards the top of the conveying unit under external driving to complete the overturning and buckling of the U-shaped keel.

[0007] Preferably, the material blocking part comprises a first air cylinder installed on the inner side of the rack, the supporting table is composed of a bottom table installed on the output end of the first air cylinder and a blocking block fixed on the bottom table, and the overturning part has a second air cylinder installed on the inner side of the rack, and the inclined table is installed on the second air cylinder.

[0008] Preferably, the conveying unit is composed of a rotating wheel installed on both ends of the rack by a bearing, and a conveying belt arranged on the rotating wheel, a shaft rod is arranged on the rotating wheel on the same side of each group of conveying units, and the shaft rod is fixedly connected with the rotating wheel on the same side of each group of conveying units.

[0009] Preferably, the end of the shaft rod is connected with a driving part, and the driving part is a motor.

[0010] Preferably, a side of the frame is provided with a material separating unit, which is adjacent to the turnover part, and the material separating unit is composed of a third cylinder fixed to the frame and a right-angle separating plate installed on the output end of the third cylinder.

[0011] Preferably, a receiving rack for storing the U-shaped keel after turnover and buckling is installed at the end of the frame, and the receiving rack is provided with an inclined guide rail.

[0012] The beneficial effects of the present application are that the keel turnover and buckling machine provided by the present application separates two groups of U-shaped keels in the turnover and buckling area through the cooperation of the supporting table, and drives the inclined table to move up and down under the drive of the second cylinder, and the U-shaped keel at the top of the inclined table is turned over and buckled on the left U-shaped keel in the turnover and buckling area under the pop-up action of the inclined table, thereby achieving the effect of automatically turning over and buckling the keel.

[0013] In addition to the purposes, features and advantages described above, the present application has other purposes, features and advantages. The present application will be further described below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0014] The drawings accompanying the specification of the present application form a part thereof, and serve to provide further understanding of the present application, the illustrative embodiments of the present application and its description serve to explain the present application. The drawings do not limit the present application in any way. In the drawings:

[0015] Figure 1 is a schematic diagram of the whole keel turnover and buckling machine;

[0016] Figure 2 is Figure 1 is an enlarged structural schematic diagram of the turnover and buckling mechanism;

[0017] In the drawings, various reference signs represent:

[0018] 1, frame; 11, receiving rack; 2, conveying mechanism; 21, conveying belt; 22, rotating wheel; 23, shaft; 24, driving part; 3, turnover and buckling mechanism; 31, first cylinder; 32, supporting table; 321, bottom table; 322, stop block; 33, inclined table; 34, second cylinder; 4, material separating unit; 41, third cylinder; 42, right-angle separating plate. DETAILED DESCRIPTION

[0019] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0020] In order to make the person skilled in the art better understand the scheme of the present application, the technical scheme in the embodiments of the present application will be clearly and completely described below in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the present application.

[0021] As shown in the drawings, Figures 1-2 The present application provides a keel overturning and buckling machine, which comprises a rack 1 and a conveying mechanism 2 installed on the rack 1, the conveying mechanism 2 being used for conveying U-shaped keels;

[0022] The conveying mechanism 2 comprises at least two groups of conveying units installed on the rack 1, the conveying unit being composed of a rotating wheel 22 installed on both ends of the rack 1 by a bearing and a conveying belt 21 arranged on the two groups of rotating wheels 22, and a shaft rod 23 penetrating through the rotating wheels 22 on the same side of each group of conveying units, the shaft rod 23 being fixedly connected with the rotating wheels 22 on the same side of each group of conveying units;

[0023] And a driving part 24 is connected at the end of the shaft rod 23, the driving part 24 being a motor, and the driving part 24 is adapted to drive the shaft rod 23 to rotate and drive the rotating wheels 22 on the same side of each group of conveying units to rotate synchronously through the driving of the shaft rod 23;

[0024] In the present application, the above-mentioned conveying unit is a belt conveyor in the prior art, and its specific structure and principle are referred to the prior art, which will not be described in detail here;

[0025] When the U-shaped keel needs to be conveyed, the driving part 24 drives the shaft rod 23 to rotate and indirectly drives the rotating wheels 22 on the same side of each group of conveying units to rotate synchronously, and under the action of the rotation of the rotating wheels 22, the conveying belt 21 is driven to transmit, and at the same time, the conveying belt 21 is continuously conveyed through the rotation of the rotating wheels 22 on the other side of the conveying unit, so as to continuously convey the U-shaped keel;

[0026] An overturning and buckling mechanism 3 is installed at both sides of the rack 1, the overturning and buckling mechanism 3 being used for overturning and buckling the U-shaped keel, the overturning and buckling mechanism 3 being composed of a material blocking part and an overturning part, and the material blocking part and the overturning part being installed at the inner side of the rack 1, and having a spacing between the material blocking part and the overturning part and forming an overturning and buckling area;

[0027] The material blocking part comprises a first cylinder 31 mounted on the frame 1, and a bracket 32 mounted on the output end of the first cylinder 31, wherein the bracket 32 is composed of a base 321 connected with the output end of the first cylinder 31, and a blocking block 322 fixed on the side end of the base 321, and the bracket 32 is L-shaped, and the bracket 32 is adapted to approach or move away from the top of the conveying belt 21 under the driving of the first cylinder 31, so as to block the two groups of U-shaped keels in the turnover area;

[0028] Meanwhile, the turnover part comprises a second cylinder 34 fixed on the inner side of the frame 1, and an inclined bracket 33 mounted on the output end of the second cylinder 34, wherein the inclined bracket 33 is arranged obliquely, and the inclined bracket 33 is located at the bottom of the right U-shaped keel in the turnover area;

[0029] When the two groups of U-shaped keels need to be turned over, the conveying belt 21 conveys the two groups of U-shaped keels, and at this time, the first cylinder 31 drives the bracket 32 to extend towards the top of the conveying belt 21, so as to block the two groups of U-shaped keels conveyed by the conveying belt 21, at this time, the two groups of U-shaped keels are in the turnover area, then the second cylinder 34 drives the inclined bracket 33 to pop up towards the top of the conveying belt 21, and the top surface of the inclined bracket 33 is in contact with the right U-shaped keel in the turnover area, and under the extension of the inclined bracket 33, the right U-shaped keel in the turnover area is inclined, and under the inertia of the U-shaped keel itself, the right U-shaped keel in the turnover area is turned over and buckled on the left U-shaped keel in the turnover area, and meanwhile, the conveying belt 21 conveys the two groups of U-shaped keels, so that the two groups of U-shaped keels are adhered to each other, thereby achieving the purpose of turning over the U-shaped keels;

[0030] A storage rack 11 is mounted at the end of the frame 1, wherein the storage rack 11 is provided with an inclined guide rail, so that the U-shaped keel after turnover can slide along the guide rail, and the storage rack 11 is adapted to store the U-shaped keel after turnover;

[0031] Meanwhile, the material blocking part comprises a first cylinder 31 mounted on the frame 1, and a bracket 32 mounted on the output end of the first cylinder 31, wherein the bracket 32 is composed of a base 321 connected with the output end of the first cylinder 31, and a blocking block 322 fixed on the side end of the base 321, and the bracket 32 is L-shaped, and the bracket 32 is adapted to approach or move away from the top of the conveying belt 21 under the driving of the first cylinder 31, so as to block the two groups of U-shaped keels in the turnover area;

[0032] In summary, the two groups of U-shaped keels are separated by the cooperation of the support table 32 in the turnover area, and under the drive of the second cylinder 34, the inclined table 33 is adapted to move up and down, and under the pop-up effect of the inclined table 33, the U-shaped keel at the top of the inclined table 33 is turned over and reversed and buckled on the left U-shaped keel in the turnover area, achieving the effect of automatic turnover and buckling of the keel.

[0033] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Those skilled in the art can make various changes and modifications to the present application. Any improvements and refinements within the spirit and principles of the present application, without departing from the principles of the present application, should be considered within the protection scope of the present application.

Claims

1. A keel flipper, characterized in that: The turnover buckle machine comprises: a rack (1) on which a conveying mechanism (2) is mounted, the conveying mechanism (2) having at least two groups of conveying units, the conveying units being belt conveyors; a buckle turnover mechanism (3) mounted at the side of the rack (1), the buckle turnover mechanism (3) being composed of a material blocking part and a turnover part, the material blocking part and the turnover part being spaced apart and forming a buckle turnover area, the material blocking part having an L-shaped supporting table (32), and the turnover part having an obliquely arranged inclined table (33); wherein: the supporting table (32) and the inclined table (33) are adapted to move towards the top of the conveying unit under external driving to complete the turnover of the U-shaped keel.

2. A keel flipper according to claim 1, wherein: The material blocking part comprises a first cylinder (31) mounted on the inner side of the rack (1), the supporting table (32) being composed of a bottom table (321) mounted on the output end of the first cylinder (31), and a blocking block (322) fixed on the bottom table (321); The turnover part has a second cylinder (34) mounted on the inner side of the rack (1), and the inclined table (33) is mounted on the second cylinder (34).

3. A keel flipper according to claim 2, wherein: The conveying unit is composed of a rotating wheel (22) mounted on both ends of the rack (1) by bearings, and a conveying belt (21) arranged on the rotating wheel (22), an axle shaft (23) being arranged on the rotating wheel (22) on the same side of each group of conveying units, and the axle shaft (23) being fixedly connected with the rotating wheel (22) on the same side of each group of conveying units.

4. A keel flipper according to claim 3, wherein: The end of the axle shaft (23) is connected with a driving part (24), which is a motor.

5. A keel flipper according to claim 1, wherein: A material separating unit (4) is mounted on the side of the rack (1), the material separating unit (4) being close to the turnover part, the material separating unit (4) being composed of a third cylinder (41) fixed on the rack (1), and a right-angle separating plate (42) mounted on the output end of the third cylinder (41).

6. A keel flipper according to claim 5, wherein: A storage rack (11) for storing the U-shaped keel after turnover is mounted at the end of the rack (1), the storage rack (11) having an obliquely arranged guide rail.