Self-cleaning bucket elevator
By installing cleaning and driving components on the bucket elevator, targeted cleaning inside the bucket is achieved using gear and rack transmission, solving the problems of spray dead corners and cleaning dead corners in traditional self-cleaning bucket elevators, improving cleaning efficiency and saving costs.
Patent Information
- Application Number
- CN202520333268.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-28
AI Technical Summary
Traditional self-cleaning bucket elevators have spray dead zones and cleaning dead zones, resulting in poor cleaning effect and affecting conveying efficiency.
By combining cleaning and driving components, the cleaning hopper is cleaned by moving water pipes and cleaning heads. Targeted cleaning inside the hopper is achieved through gear and rack transmission. Combined with the driving components, targeted cleaning inside the hopper is achieved, solving the problems of traditional self-cleaning bucket elevators.
It achieves efficient cleaning inside the hopper, improves cleaning efficiency, reduces labor costs, and saves energy resources.
Smart Images
Figure CN223703981U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of speed reducer, concretely relates to a self-cleaning bucket elevator. BACKGROUND
[0002] The bucket elevator is a kind of continuous conveying equipment, mainly used for conveying powder, granular and small block materials in vertical or inclined direction, and its working principle is to use the hopper fixed on chain or belt, and the hopper is filled with material at the inlet of the elevator, and then is lifted to the upper, and overturns at the outlet and unloads the material.
[0003] Since the self-cleaning bucket elevator is easy to adhere to the material in the hopper during conveying, which leads to insufficient loading of the hopper or falling of the material during conveying, affecting the conveying efficiency of the elevator, it is necessary to set a self-cleaning device on the bucket elevator, and the traditional self-cleaning bucket elevator is usually cleaned by setting a fixed spray opening, but such setting mode cannot clean the hopper in a targeted manner, and there are spray dead angles and cleaning dead angles, and the cleaning effect needs to be improved.
[0004] Therefore, a self-cleaning bucket elevator is provided. CONTENT OF UTILITY MODEL
[0005] The utility model aims at solving the problem of spray dead angle and cleaning dead angle of the traditional self-cleaning bucket elevator, and provides a self-cleaning bucket elevator.
[0006] In order to solve the above technical problems, the utility model adopts the following technical scheme: a self-cleaning bucket elevator, comprising an elevator body, the elevator body comprising a rack, a transmission belt, a servo motor for driving the transmission belt and a plurality of equally spaced hoppers arranged on the transmission belt, further comprising: a cleaning component, the cleaning component is fixedly connected to the rack, the cleaning component comprises a mounting bracket fixedly connected to the rack and a water pipe slidingly arranged on the mounting bracket, the water pipe is fixedly connected with a cleaning head for cleaning the hopper, and the cleaning component is used for cleaning the inside of the hopper;Drive component, the drive component is arranged on the rack, and the drive component is used for driving the water pipe to reciprocate in horizontal direction to improve the cleaning effect of the cleaning component on the hopper.
[0007] Preferably, the driving component comprises a plurality of first driving racks fixedly connected to the transmission belt, the plurality of first driving racks are arranged on one side of the hopper, and the first driving racks are arranged in pairs with the hopper, two mounting rods are fixedly connected to the rack, and the two mounting rods are located on two sides of the hopper, respectively, a first gear, a second gear and a third gear are rotatably connected to the mounting rod on the side of the first driving rack, the first driving rack is just capable of being meshed and connected with the first gear when the first driving rack moves to the cleaning component, the first gear is meshed and connected with the second gear, a pulley is fixedly connected to the second gear and the third gear, the second gear and the third gear are rotatably connected through the pulley, a first toothed plate is fixedly connected to the water pipe, the first toothed plate is slidably connected to the mounting frame, and the first toothed plate is meshed with the third gear, which is used to drive the water pipe to move through the first driving rack when the transmission belt drives the hopper to ascend.
[0008] Preferably, the driving component further comprises a plurality of second driving racks fixedly connected to the transmission belt, the second driving racks and the first driving racks are arranged in a staggered manner in the height direction, a plurality of the second driving racks are arranged on the other side of the hopper away from the first driving racks, and the second driving racks are arranged in pairs with the hopper, a fourth gear and a fifth gear are rotatably connected to the mounting rod on the side of the second driving rack, the second driving rack is just capable of being meshed and connected with the fourth gear when the second driving rack moves to the cleaning component, a pulley is fixedly connected to the fourth gear and the fifth gear, and the fourth gear and the fifth gear are drivingly connected through a transmission belt, a second toothed plate is fixedly connected to the water pipe, the second toothed plate is slidably connected to the mounting frame, the fifth gear is meshed and connected with the second toothed plate, and the second toothed plate is used to drive the water pipe and the cleaning head to move away from the hopper to prevent the cleaning component from affecting the movement of the hopper.
[0009] Preferably, the height of the first driving rack on one side of the hopper is higher than the height of the second driving rack on the other side of the hopper.
[0010] Preferably, a channel for movement of the first toothed plate, the second toothed plate and the water pipe is formed in the mounting frame.
[0011] Preferably, the cleaning head is just capable of moving to the top of the hopper under the action of the first toothed plate, and the cleaning head is just capable of moving to a position not affecting the movement of the hopper under the action of the second toothed plate.
[0012] Preferably, the length of the first driving rack is the same as the length of the second driving rack, and the length of the first toothed plate is the same as the length of the second toothed plate.
[0013] Compared with the prior art, the utility model has the beneficial effects that:
[0014] 1. The self-cleaning bucket elevator provided by the utility model can be moved through the cleaning head, so that the device can clean the hopper more effectively, improves the cleaning efficiency of the device, and solves the problem of dead corners in spraying and cleaning during cleaning of the hopper;
[0015] 2. The self-cleaning bucket elevator provided by the utility model can be self-cleaned without stopping and disassembling the device through the driving component, improves the cleaning efficiency, and reduces the labor cost;
[0016] 3. The self-cleaning bucket elevator provided by the utility model can realize reciprocating movement of the cleaning head without setting an additional power source through the first driving rack and the second driving rack, reduces the investment in power resources, and saves costs. BRIEF DESCRIPTION OF DRAWINGS
[0017] The drawings accompanying the specification provide further understanding of the utility model, and the schematic embodiments of the utility model and the description thereof are used to explain the utility model, and do not constitute an improper limitation on the utility model.
[0018] In the drawings:
[0019] Figure 1 It is a three-dimensional structure schematic view of an embodiment of the utility model.
[0020] Figure 2 It is Figure 1 It is an enlarged view of A in the middle.
[0021] Figure 3 It is an internal structure schematic view of an embodiment of the utility model.
[0022] Figure 4 It is another internal structure schematic view of an embodiment of the utility model.
[0023] Figure 5 It is a structure schematic view of the driving component of an embodiment of the utility model.
[0024] In the drawing: 1, elevator body, 11, rack, 12, servo motor, 13, transmission belt, 14, hopper, 2, cleaning component, 21, mounting frame, 22, water pipe, 23, cleaning head, 3, driving component, 301, mounting rod, 31, first driving rack, 32, second driving rack, 33, first gear, 34, second gear, 35, third gear, 36, fourth gear, 37, fifth gear, 38, pulley, 39, transmission belt, 310, first toothed plate, 311, second toothed plate. DETAILED DESCRIPTION
[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below in combination with the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. In the case of no conflict, the embodiments in the application and the features in the embodiments can be combined with each other. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor belong to the protection scope of the utility model.
[0026] Please refer to Figures 1-5 .
[0027] The utility model discloses a self -cleaning bucket elevator, including elevator body 1, elevator body 1 includes frame 11, transmission belt 13, be used for driving transmission belt 13's servo motor 12 and a plurality of equidistance setting on transmission belt 13's hopper 14, still include: cleaning part 2, cleaning part 2 fixedly connected in frame 11, cleaning part 2 includes fixedly connected in frame 11's mounting bracket 21 and slidingly set up on mounting bracket 21's water pipe 22, water pipe 22 is fixedly connected with the cleaning head 23 for cleaning hopper 14, cleaning part 2 is used for cleaning the inside of hopper 14;Driving part 3, driving part 3 sets up in frame 11, driving part 3 is used for driving water pipe 22 reciprocating movement in horizontal direction to promote cleaning part 2 to hopper 14's cleaning effect, through the cooperation of cleaning part 2 and driving part 3, realize the automatic cleaning of hopper 14, reduce manual intervention, in addition cleaning head 23 can go deep into hopper 14 inside, ensure comprehensive cleaning, in addition through the setting of cleaning part 2 and driving part 3 integrated in frame 11, save space.
[0028] The driving component 3 comprises a plurality of first driving racks 31 fixedly connected to the transmission belt 13, the plurality of first driving racks 31 are arranged on one side of the hopper 14, and the first driving racks 31 are arranged in pairs with the hopper 14, two mounting rods 301 are fixedly connected to the rack 11 and located on both sides of the hopper 14, a first gear 33, a second gear 34 and a third gear 35 are rotatably connected to the mounting rod 301 on one side of the first driving rack 31, the first driving rack 31 is just able to be meshed and connected with the first gear 33 when the first driving rack 31 moves to the cleaning component 2, the first gear 33 is meshed and connected with the second gear 34, the second gear 34 and the third gear 35 are fixedly connected with a belt pulley 38, the second gear 34 and the third gear 35 are rotatably connected through the belt pulley 38, a first toothed plate 310 is fixedly connected to the water pipe 22 and slidably connected to the mounting frame 21, the first toothed plate 310 is meshed with the third gear 35, which is used to drive the water pipe 22 to move through the first driving rack 31 when the transmission belt 13 drives the hopper 14 to rise, the arrangement can ensure the accurate controllability of the movement of the water pipe 22 and the cleaning head 23 through the meshing transmission of the gears and the racks, and in addition, the cleaning process can be automatically triggered through the arrangement that the first driving rack 31 moves with the transmission belt 13, without the need for an additional power source.
[0029] Further, the driving component 3 further comprises a plurality of second driving racks 32 fixedly connected to the transmission belt 13, the second driving racks 32 and the first driving racks 31 are arranged in a staggered manner in the height direction, the plurality of second driving racks 32 are arranged on the other side of the hopper 14 away from the first driving racks 31, the second driving racks 32 are arranged in pairs with the hopper 14, a fourth gear 36 and a fifth gear 37 are rotatably connected to the mounting rod 301 on one side of the second driving rack 32, the second driving rack 32 is just able to be meshed and connected with the fourth gear 36 when the second driving rack 32 moves to the cleaning component 2, the fourth gear 36 and the fifth gear 37 are fixedly connected with a belt pulley 38, the fourth gear 36 and the fifth gear 37 are drivingly connected through a transmission belt 39, a second toothed plate 311 is fixedly connected to the water pipe 22 and slidably connected to the mounting frame 21, the fifth gear 37 is meshed and connected with the second toothed plate 311, and the second toothed plate 311 is used to drive the water pipe 22 and the cleaning head 23 to move away from the hopper 14 to prevent the cleaning component 2 from affecting the movement of the hopper 14, and the arrangement can realize the bidirectional movement of the water pipe 22 through the cooperation of the first driving racks 31 and the second driving racks 32, and ensure that the cleaning head 23 can both deeply enter the hopper 14 for cleaning and timely exit to avoid interference.
[0030] In addition, the height of the first driving rack 31 on one side of the hopper 14 is higher than the height of the second driving rack 32 on the other side of the hopper 14.
[0031] Secondly, the mounting frame 21 is provided with a channel for the movement of the first toothed plate 310, the second toothed plate 311 and the water pipe 22, wherein the channel provides guidance for the toothed plates and the water pipe 22, ensuring smooth movement.
[0032] Specifically, the cleaning head 23 can be moved to the exact position above the hopper 14 under the action of the first toothed plate 310, and the cleaning head 23 can be moved to a position that does not affect the movement of the hopper 14 under the action of the second toothed plate 311, that is, the cleaning head 23 can be accurately moved to the exact position above the hopper 14, ensuring the cleaning effect, and it can also timely exit the hopper 14 area to avoid affecting the normal movement of the hopper 14.
[0033] Furthermore, the length of the first drive rack 31 and the length of the second drive rack 32 are the same, and the length of the first toothed plate 310 and the length of the second toothed plate 311 are the same, and such a setting can ensure that each movement of the cleaning head 23 can be reset.
[0034] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and range of the equivalent elements of the claims are intended to be included in the present application.
Claims
1. A self-cleaning bucket elevator, comprising an elevator body (1) comprising a frame (11), a transmission belt (13), a servo motor (12) for driving the transmission belt (13) and a plurality of buckets (14) arranged at equal intervals on the transmission belt (13), characterized in that, Also include: The cleaning component (2) is fixedly connected on the rack (11), the cleaning component (2) includes a mounting frame (21) fixedly connected on the rack (11) and a water pipe (22) slidingly arranged on the mounting frame (21), the water pipe (22) is fixedly connected with a cleaning head (23) for cleaning the hopper (14), and the cleaning component (2) is used for cleaning the inside of the hopper (14); The driving component (3) is arranged on the rack (11), and the driving component (3) is used for driving the water pipe (22) to reciprocate in the horizontal direction to improve the cleaning effect of the cleaning component (2) on the hopper (14).
2. The self-cleaning bucket elevator of claim 1, wherein: The driving component (3) includes a plurality of first driving racks (31) fixedly connected on the transmission belt (13), a plurality of the first driving racks (31) are arranged on one side of the hopper (14), and the first driving racks (31) are arranged in pairs with the hopper (14), two mounting rods (301) are fixedly connected on the rack (11), two mounting rods (301) are located on both sides of the hopper (14), respectively, a first gear (33), a second gear (34) and a third gear (35) are rotatably connected on the mounting rod (301) on one side of the first driving rack (31), the first driving rack (31) can be connected with the first gear (33) when the first driving rack (31) moves to the cleaning component (2), the first gear (33) is connected with the second gear (34), the second gear (34) and the third gear (35) are fixedly connected with a pulley (38), the second gear (34) and the third gear (35) are rotatably connected through the pulley (38), the water pipe (22) is fixedly connected with a first toothed plate (310), the first toothed plate (310) is slidingly connected on the mounting frame (21), the first toothed plate (310) is engaged with the third gear (35), and the first toothed plate (310) is used for driving the water pipe (22) to move through the first driving rack (31) when the transmission belt (13) drives the hopper (14) to rise.
3. The self-cleaning bucket elevator of claim 2, wherein: The driving part (3) further comprises a plurality of second driving racks (32) fixedly connected to the transmission belt (13), the second driving racks (32) and the first driving racks (31) are staggered in the height direction, a plurality of the second driving racks (32) are arranged on the other side of the hopper (14) away from the first driving racks (31), the second driving racks (32) are arranged in pairs with the hopper (14), a mounting rod (301) on one side of the second driving rack (32) is rotatably connected with a fourth gear (36) and a fifth gear (37), the second driving rack (32) can be connected with the fourth gear (36) when it moves to the cleaning part (2), the fourth gear (36) and the fifth gear (37) are fixedly connected with a belt pulley (38), the fourth gear (36) and the fifth gear (37) are drivingly connected through a transmission belt (39), the water pipe (22) is fixedly connected with a second toothed plate (311), the second toothed plate (311) is slidingly connected to the mounting frame (21), the fifth gear (37) is connected with the second toothed plate (311), the second toothed plate (311) is used to drive the water pipe (22) and the cleaning head (23) away from the hopper (14) to prevent the cleaning part (2) from affecting the movement of the hopper (14).
4. The self-cleaning bucket elevator of claim 3, wherein: The height of the first driving rack (31) on one side of the hopper (14) is higher than the height of the second driving rack (32) on the other side of the hopper (14).
5. The self-cleaning bucket elevator of claim 4, wherein: The mounting frame (21) is provided with a channel for movement of the first toothed plate (310), the second toothed plate (311) and the water pipe (22).
6. The self-cleaning bucket elevator of claim 5, wherein: The cleaning head (23) can be moved to the top of the hopper (14) under the action of the first toothed plate (310), and the cleaning head (23) can be moved to a position not affecting the movement of the hopper (14) under the action of the second toothed plate (311).
7. The self-cleaning bucket elevator of claim 6, wherein: The length of the first driving rack (31) is the same as the length of the second driving rack (32), and the length of the first toothed plate (310) is the same as the length of the second toothed plate (311).