Stacking and tray placing mechanism
By designing a stacking mechanism that includes upper and lower components, a tray switching component, and a stacking component, and by using components such as a control panel and sensors to optimize the positioning and stacking of trays, the problems of large space occupation and long tray changing time in existing technologies are solved, and efficient tray management is achieved.
Patent Information
- Application Number
- CN202520200666.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-09
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-09
AI Technical Summary
The existing pallet placement mechanism occupies a large space when placing pallets and the manual pallet changing is slow and time-consuming.
A stacking mechanism comprising upper and lower components, a tray switching component, and a stacking component is designed. The coordinated movement of the infeed linear module and the top material linear module is controlled by the control panel to achieve tray positioning, stacking, and removal. The placement and support of the tray are optimized by using components such as reflective photoelectric sensors and cylinders.
This allows for the placement of more trays while saving space, reducing manual tray changing time and improving tray placement efficiency.
Smart Images
Figure CN223704463U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to stack disc placing technical field, concretely is stack disc placing mechanism. BACKGROUND
[0002] In the processing of workpieces, the workpiece removal is a very important production process, and the workpieces are generally laid in a square tray during removal, and the tray is placed by the stack disc placing mechanism to facilitate the processing of the workpieces in the tray.
[0003] The full tray and the empty tray are generally placed separately in two warehouses, and the space occupied during placement is large. UTILITY MODEL CONTENT
[0004] The utility model discloses a stack disc placing mechanism to solve the problem of large space occupation and slow manual disc replacement during disc placement of the stack disc placing mechanism in the background art.
[0005] To achieve the above object, the utility model provides the following technical scheme: a stack disc placing mechanism, which is composed of an upper and lower assembly, a tray switching assembly and a stacking assembly, the surface of the stack disc placing mechanism is provided with the stacking assembly, the inside of the stacking assembly contains a fixing frame, a stacking part and a control panel, the inside of the stack disc placing mechanism is provided with the fixing frame, the surface of the fixing frame is installed with the control panel, the upper side of the stacking assembly is provided with the tray switching assembly, the inside of the tray switching assembly includes a support, an air cylinder, a supporting slide plate, a protective edge plate, a reflective photoelectric sensor and a protective baffle, one side of the tray switching assembly is provided with the upper and lower assembly, the inside of the upper and lower assembly includes an in-out linear module, a supporting bottom plate, an in-out tray support plate, an in-out tray positioning column and an in-out tray proximity sensor.
[0006] Preferably, the surface of the fixing frame is provided with a stacking part, the stacking part is composed of a material lifting linear module, a sensing module, a floating plate, a stacking tray proximity sensor and a stacking tray positioning column, the surface of the fixing frame is installed with the sensing module, and the input end of the sensing module is electrically connected with the output end of the control panel.
[0007] Preferably, the surface of the fixing frame is installed with the floating plate, the surface of the fixing frame is installed with the material lifting linear module, and the control panel controls the material lifting linear module to drive the floating plate to move up and down.
[0008] Preferably, the corner positions of the surface of the floating plate are all fixed with the stacking tray positioning columns, the surfaces of the two sides of the floating plate are all installed with the stacking tray proximity sensors, and the input end of the stacking tray proximity sensor is electrically connected with the output end of the control panel.
[0009] Preferably, the bracket is arranged above the fixing frame, and is fixed to the surface of the fixing frame by screws.
[0010] Preferably, the top of the bracket is fixed with a protective baffle, the inner wall of one side of the protective baffle is fixed with a protective edge plate, one side of the protective edge plate is installed with a reflective photoelectric sensor, and the input end of the reflective photoelectric sensor is electrically connected with the output end of the control panel.
[0011] Preferably, the surface of the bracket on both sides is slidably provided with a support sliding plate, the bracket on both sides is installed with a pneumatic cylinder, the input end of the pneumatic cylinder is electrically connected with the output end of the control panel, and one end of the pneumatic cylinder is fixedly connected with the surface of the support sliding plate.
[0012] Preferably, the support base plate is arranged on one side of the bracket, and the surface of the support base plate is provided with an in-out disc support plate.
[0013] Preferably, the surface of the support base plate is installed with an in-out linear module, and the control panel controls the in-out linear module to drive the in-out disc support plate to move horizontally and linearly.
[0014] Preferably, the surface of the in-out disc support plate on both sides is installed with an in-out disc proximity sensor, the input end of the in-out disc proximity sensor is electrically connected with the output end of the control panel, and the corner positions of the surface of the in-out disc support plate are fixed with in-out disc positioning columns.
[0015] Compared with the prior art, the beneficial effects of the utility model are that: the stacking disc placing mechanism is provided with upper and lower assemblies, tray switching assemblies and stacking assemblies, the tray is placed on the surface of the in-out tray supporting plate, and is positioned under the action of the in-out tray positioning column and the in-out tray proximity sensor, then the in-out linear module is controlled to work through the control panel, the in-out tray supporting plate is pushed to slide along the supporting bottom plate under the action of the in-out linear module, the in-out tray supporting plate is moved above the floating plate, the tray is placed on the surface of the floating plate, and is positioned under the action of the stacking tray proximity sensor and the stacking tray positioning column, the tray is blocked under the action of the bracket, then the lifting linear module is controlled to work through the control panel, the floating plate is lifted upwards under the action of the lifting linear module, the tray is lifted to above the supporting slide plate on the inner side of the protective baffle, is detected through the reflective photoelectric sensor, and the signal is transmitted to the control panel, so that the control panel controls the cylinder to work, the supporting slide plate is pushed out under the action of the cylinder, the tray is supported, then the floating plate is controlled to descend, so that the tray is supported under the action of the supporting slide plate at this time, then the above operation is repeated, the next tray is contacted with the tray on the surface of the supporting slide plate, at this time, the supporting slide plate can be controlled to retract, the floating plate is lifted upwards through the lifting linear module, so that the tray below is moved above the supporting slide plate, the tray is stacked, then the above operation is repeated, the tray is placed and lifted one by one through the cooperation of the lifting linear module and the floating plate, and the tray in the tray bin is taken out and moved to the tray switching assembly through the upper and lower assemblies, so that the stacking disc placing mechanism can place more trays while saving space, and the disc changing and placing time of personnel is reduced. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is three-dimensional appearance structure schematic diagram of the utility model;
[0017] Figure 2 It is front view structure schematic diagram of the utility model;
[0018] Figure 3 It is side view structure schematic diagram of the utility model;
[0019] Figure 4 It is overhead enlarged structure schematic diagram of the utility model;
[0020] Figure 5 It is three-dimensional enlarged structure schematic diagram of the stacking assembly of the utility model;
[0021] Figure 6 It is three-dimensional enlarged structure schematic diagram of the upper and lower assemblies of the utility model;
[0022] Figure 7 It is three-dimensional enlarged structure schematic diagram of the tray switching assembly of the utility model.
[0023] In the figure: 1, stack disc placing mechanism; 2, upper and lower assembly; 21, in-out linear module; 22, support bottom plate; 23, in-out disc support plate; 24, in-out disc positioning column; 25, in-out disc proximity sensor; 3, disc switching assembly; 31, support; 32, air cylinder; 33, support sliding plate; 34, protective edge plate; 35, reflective photoelectric sensor; 36, protective baffle; 4, stacking assembly; 41, fixed frame; 42, stacking part; 421, top material linear module; 422, sensing module; 423, floating plate; 424, stacking disc proximity sensor; 425, stacking disc positioning column; 43, control panel. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right" and the like are only used for description purposes, and cannot be understood as indicating or implying relative importance. Meanwhile, in the description of the present application, unless otherwise explicitly specified and limited, the terms "connected" and "connected" should be understood in a broad sense, for example, can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, or electrically connected; can be directly connected, or indirectly connected through an intermediate medium. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0025] The structure of the stack disc placing mechanism provided by the present application is shown in Figure 1 、 Figure 2 Figure 3 and Figure 4 , which comprises a stack disc placing mechanism 1, the stack disc placing mechanism 1 being composed of an upper and lower assembly 2, a disc switching assembly 3 and a stacking assembly 4.
[0026] Further, as shown in Figure 5As shown, the surface of the stacking disc placing mechanism 1 is provided with a stacking assembly 4, the inside of the stacking assembly 4 contains a fixing frame 41, a stacking part 42 and a control panel 43, the inside of the stacking disc placing mechanism 1 is provided with the fixing frame 41, the surface of the fixing frame 41 is installed with the control panel 43, the inside of the control panel 43 is embedded with a lithium battery and a processor, the processor includes an amplifier tube, a protection resistor Rm, a filter, an A / D converter and a single-chip microcomputer, the sensor and the protection resistor Rm are connected in parallel after the amplifier tube, and then connected in series with the filter, and then the signal is converted by the A / D converter and sent to the single-chip microcomputer, the display screen receives the processing signal sent by the single-chip microcomputer, the surface of the fixing frame 41 is provided with the stacking part 42, the stacking part 42 is composed of a material feeding linear module 421, a sensing module 422, a floating plate 423, a stacking disc proximity sensor 424 and a stacking disc positioning column 425, the surface of the fixing frame 41 is installed with the sensing module 422, the input end of the sensing module 422 is electrically connected with the output end of the control panel 43, the surface of the fixing frame 41 is installed with the floating plate 423, the surface of the fixing frame 41 is installed with the material feeding linear module 421, the control panel 43 controls the material feeding linear module 421 to drive the floating plate 423 to move up and down, the corner positions of the surface of the floating plate 423 are all fixed with the stacking disc positioning column 425, the surfaces of the two sides of the floating plate 423 are both installed with the stacking disc proximity sensor 424, the model of the stacking disc proximity sensor 424 can be selected as GX series, and the input end of the stacking disc proximity sensor 424 is electrically connected with the output end of the control panel 43.
[0027] Further, as shown in the figure, Figure 7 The upper side of the stacking assembly 4 is provided with a disc switching assembly 3, the inside of the disc switching assembly 3 includes a support 31, an air cylinder 32, a supporting slide plate 33, a protective edge plate 34, a reflective photoelectric sensor 35 and a protective baffle 36, the support 31 is arranged above the fixing frame 41, the support 31 is fixed on the surface of the fixing frame 41 by screws, the support 31 is located outside the floating plate 423, the top positions of the support 31 are all fixed with the protective baffle 36, one side of the inner wall of the protective baffle 36 is fixed with the protective edge plate 34, one side of the protective edge plate 34 is installed with the reflective photoelectric sensor 35, the model of the reflective photoelectric sensor 35 can be selected as EX series, the input end of the reflective photoelectric sensor 35 is electrically connected with the output end of the control panel 43, the surfaces of the two sides of the support 31 are both slidingly provided with the supporting slide plate 33, the two sides of the support 31 are both installed with the air cylinder 32, the input end of the air cylinder 32 is electrically connected with the output end of the control panel 43, and one end of the air cylinder 32 is fixedly connected with the surface of the supporting slide plate 33.
[0028] Further, as shown in the figure, Figure 6As shown, one side of the tray switching assembly 3 is provided with the up-down assembly 2, the inside of the up-down assembly 2 comprises the in-out linear module 21, the support bottom plate 22, the in-out tray support plate 23, the in-out tray positioning column 24 and the in-out tray proximity sensor 25, the support bottom plate 22 is arranged on one side of the support 31, the surface of the support bottom plate 22 is provided with the in-out tray support plate 23, the in-out tray support plate 23 and the support bottom plate 22 are slidably matched, the surface of the support bottom plate 22 is provided with the in-out linear module 21, the control panel 43 controls the in-out linear module 21 to drive the in-out tray support plate 23 to move horizontally and linearly, the surfaces of the two sides of the in-out tray support plate 23 are provided with the in-out tray proximity sensor 25, the model of the in-out tray proximity sensor 25 can be selected as the GX series, the input end of the in-out tray proximity sensor 25 is electrically connected with the output end of the control panel 43, and the corner positions of the surface of the in-out tray support plate 23 are fixedly provided with the in-out tray positioning column 24.
[0029] In use, the tray is placed on the surface of the in-out tray support plate 23 and positioned under the action of the in-out tray positioning column 24 and the in-out tray proximity sensor 25, then the in-out linear module 21 is controlled to work through the control panel 43, the in-out tray support plate 23 is driven to slide along the support bottom plate 22 under the action of the in-out linear module 21, the in-out tray support plate 23 is moved above the floating plate 423, the tray is placed on the surface of the floating plate 423 and positioned under the action of the stacking tray proximity sensor 424 and the stacking tray positioning column 425, the tray is blocked under the action of the support 31, then the top tray linear module 421 is controlled to work through the control panel 43, the floating plate 423 is driven upward under the action of the top tray linear module 421, the tray is lifted to above the support sliding plate 33 on the inner side of the protective baffle 36 and detected through the reflective photoelectric sensor 35, and the signal is transmitted to the control panel 43, so that the control panel 43 controls the cylinder 32 to work, the support sliding plate 33 is driven to be pushed out under the action of the cylinder 32, the tray is supported, then the floating plate 423 is controlled to descend, so that the tray is supported under the action of the support sliding plate 33 at this time, then the above operation is repeated, so that the next tray is in contact with the tray on the surface of the support sliding plate 33, at this time, the support sliding plate 33 can be controlled to retract, the floating plate 423 is driven upward through the top tray linear module 421, so that the tray below is moved above the support sliding plate 33, the tray is stacked, then the above operation is repeated, the tray is placed and pushed out one by one through the cooperation of the top tray linear module 421 and the floating plate 423, and the tray in the tray bin is taken out and moved to the tray switching assembly 3 through the up-down assembly 2, so that the stacking tray placing mechanism can place more trays while saving space.
[0030] Working principle: in use, first, the tray is placed on the surface of the in-out tray support plate 23, and is positioned under the action of the in-out tray positioning column 24 and the in-out tray proximity sensor 25, then the in-out linear module 21 is controlled to work through the control panel 43, and the in-out tray support plate 23 is pushed to slide along the support bottom plate 22 under the action of the in-out linear module 21, so that the in-out tray support plate 23 moves above the floating plate 423, the tray is placed on the surface of the floating plate 423, and is positioned under the action of the stacking tray proximity sensor 424 and the stacking tray positioning column 425, and is blocked under the action of the support 31, then the lifting linear module 421 is controlled to work through the control panel 43, and the floating plate 423 is lifted upwards under the action of the lifting linear module 421, the tray is lifted above the support sliding plate 33 on the inner side of the protective baffle 36, and is detected through the reflective photoelectric sensor 35, and the signal is transmitted to the control panel 43, so that the control panel 43 controls the cylinder 32 to work, and the support sliding plate 33 is pushed out under the action of the cylinder 32, and supports the tray, then the floating plate 423 is lowered, so that the tray is supported under the action of the support sliding plate 33, then the above operation is repeated, so that the next tray contacts the tray on the surface of the support sliding plate 33, at this time, the support sliding plate 33 can be controlled to retract, and the floating plate 423 is lifted upwards through the lifting linear module 421, so that the tray located below moves above the support sliding plate 33, and the tray is stacked, then the above operation is repeated, the tray is placed and lifted one by one through the cooperation of the lifting linear module 421 and the floating plate 423, and the tray in the tray bin is taken out and moved to the tray switching assembly 3 through the upper and lower assembly 2, so that the stacking and placing mechanism can place more trays while saving space, reduces the time of personnel tray replacement and placing, and finally completes the use of the stacking and placing mechanism.
[0031] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as exemplary and non-restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and range of equivalent elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.
Claims
1. Stack disc placing mechanism, comprising a stack disc placing mechanism (1), characterized in that: The stack disc placing mechanism (1) is composed of an up-down assembly (2), a tray switching assembly (3) and a stacking assembly (4), the surface of the stack disc placing mechanism (1) is provided with the stacking assembly (4), the inside of the stacking assembly (4) contains a fixing frame (41), a stacking part (42) and a control panel (43), the inside of the stack disc placing mechanism (1) is provided with the fixing frame (41), the surface of the fixing frame (41) is mounted with the control panel (43), the upper side of the stacking assembly (4) is provided with the tray switching assembly (3), the inside of the tray switching assembly (3) includes a support (31), an air cylinder (32), a supporting slide plate (33), a protective edge plate (34), a reflective photoelectric sensor (35) and a protective baffle (36), one side of the tray switching assembly (3) is provided with the up-down assembly (2), the inside of the up-down assembly (2) includes an in-out linear module (21), a supporting bottom plate (22), an in-out tray supporting plate (23), an in-out tray positioning column (24) and an in-out tray proximity sensor (25).
2. The stack disk placing mechanism according to claim 1, characterized in that: The surface of the fixing frame (41) is provided with the stacking part (42), the stacking part (42) is composed of a lifting linear module (421), a sensing module (422), a floating plate (423), a stacking tray proximity sensor (424) and a stacking tray positioning column (425), the surface of the fixing frame (41) is mounted with the sensing module (422), and the input end of the sensing module (422) is electrically connected with the output end of the control panel (43).
3. The stack disk placing mechanism according to claim 2, characterized in that: The surface of the fixing frame (41) is mounted with the floating plate (423), the surface of the fixing frame (41) is mounted with the lifting linear module (421), and the control panel (43) controls the lifting linear module (421) to drive the floating plate (423) to move up and down.
4. The stack disk placing mechanism according to claim 3, characterized in that: The corner positions of the surface of the floating plate (423) are all fixed with the stacking tray positioning column (425), the surfaces of the two sides of the floating plate (423) are both mounted with the stacking tray proximity sensor (424), and the input end of the stacking tray proximity sensor (424) is electrically connected with the output end of the control panel (43).
5. The stacked disk placing mechanism of claim 1, wherein: The support (31) is arranged above the fixing frame (41) and is fixed on the surface of the fixing frame (41) by screws, and the support (31) is located outside the floating plate (423).
6. The stack dispensing mechanism of claim 5, wherein: The top positions of the support (31) are all fixed with the protective baffle (36), the inner wall of one side of the protective baffle (36) is fixed with the protective edge plate (34), one side of the protective edge plate (34) is mounted with the reflective photoelectric sensor (35), and the input end of the reflective photoelectric sensor (35) is electrically connected with the output end of the control panel (43).
7. The stack disk placing mechanism according to claim 6, characterized in that: The surfaces of the two sides of the support (31) are both slidably provided with the supporting slide plate (33), the two sides of the support (31) are both mounted with the air cylinder (32), the input end of the air cylinder (32) is electrically connected with the output end of the control panel (43), and one end of the air cylinder (32) is fixedly connected with the surface of the supporting slide plate (33).
8. The stacked disk placing mechanism of claim 1, wherein: The support bottom plate (22) is arranged on one side of the support (31), and the surface of the support bottom plate (22) is provided with an in-out material disc support plate (23) which is in sliding fit with the support bottom plate (22).
9. The stack disk placing mechanism according to claim 8, characterized in that: The surface of the support bottom plate (22) is provided with an in-out linear module (21), and the control panel (43) controls the in-out linear module (21) to drive the in-out material disc support plate (23) to move horizontally and linearly.
10. The stack dispensing mechanism of claim 9, wherein: The surfaces of both sides of the in-out material disc support plate (23) are provided with in-out material disc proximity sensors (25), the input end of the in-out material disc proximity sensors (25) is electrically connected with the output end of the control panel (43), and the corner positions of the surface of the in-out material disc support plate (23) are fixedly provided with in-out material disc positioning columns (24).