Pulling-up magnetic roller of zinc pipe on zinc pot

By designing a magnetic roller system for guiding zinc pipes onto the zinc pot, the problem of drawing large steel pipes out of the hot-dip galvanizing bath was solved, enabling convenient conveying of zinc pipes and efficient recovery of molten zinc, thereby improving operational efficiency and resource utilization.

CN223705684UActive Publication Date: 2025-12-23TIANJIN YOUFA STEEL PIPE GRP CO LTD
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Patent Information

Application Number
CN202422709371.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-07
Publication Date
2025-12-23
Estimated Expiration
2034-11-07

AI Technical Summary

Technical Problem

In the existing technology, there is a lack of effective devices for leading large steel pipes out of the hot-dip galvanizing bath, especially the hook method is not applicable, which leads to inconvenience in operation.

Method used

A magnetic roller system for guiding zinc tubes onto a zinc pot was designed, including a frame, a magnetic roller conveying mechanism, a gripping mechanism, and a zinc liquid recovery tank. The magnetic roller conveying mechanism and a three-axis robot are used to grip and convey the zinc tubes, and the zinc liquid is blown away by a fan and recovered by the zinc liquid recovery tank.

Benefits of technology

It enables convenient extraction of zinc pipes of different types and efficient recovery of zinc liquid, improving operational convenience and saving resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a guide-up magnetic roller for a zinc pipe on a zinc pot, which comprises a rack, the rack comprises a feeding end and a discharging end, a zinc liquid recovery tank is arranged at the discharging end, and a moving roller is arranged on the zinc liquid recovery tank; the magnetic roller conveying mechanism is arranged on the rack and is close to the feeding end, the magnetic roller conveying mechanism comprises a mounting frame, multiple rows of magnetic rollers and a fan, the multiple rows of magnetic rollers and the fan are arranged on the mounting frame, and an air outlet of the fan faces the magnetic rollers; and the grabbing mechanism is arranged on the rack and close to the magnetic roller conveying mechanism and comprises a three-axis mechanical arm, and the three-axis mechanical arm is movably arranged on the rack, so that the three-axis mechanical arm grabs the zinc pipe in the zinc pipe and conveys the zinc pipe to the magnetic roller conveying mechanism. The magnetic roller conveying mechanism is provided with a plurality of rows of magnetic rollers and can be used for leading out zinc pipes of different models, the zinc pipes are grabbed to the magnetic roller conveying mechanism through the mechanical arm to be conveyed and led out, operation is convenient, meanwhile, zinc liquid on the zinc pipes can be recycled, and materials are saved.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of galvanized pipe, and particularly relates to a magnetic roller for guiding a zinc pipe onto a zinc pot. BACKGROUND

[0002] Hot galvanizing is an important process for galvanizing steel pipes, and a guiding device is needed to pull out the steel pipes after the steel pipes are galvanized in a hot galvanizing tank. Different guiding devices are used for different types of steel pipes. For small steel pipes, a hook is usually used to pull out the steel pipes from both ends, but this method is not suitable for large steel pipes. CONTENT

[0003] Therefore, the application aims to provide a magnetic roller for guiding a zinc pipe onto a zinc pot to solve the technical problems in the background art.

[0004] To achieve the above purpose, the application provides a magnetic roller for guiding a zinc pipe onto a zinc pot, which comprises:

[0005] A rack comprises an inlet end and an outlet end, a zinc liquid recovery tank is arranged at the outlet end, and a moving roller is arranged on the zinc liquid recovery tank.

[0006] A magnetic roller conveying mechanism is arranged on the rack and close to the inlet end, and comprises a mounting frame, a plurality of rows of magnetic rollers arranged on the mounting frame, and a fan.

[0007] A grabbing mechanism is arranged on the rack and close to the magnetic roller conveying mechanism, and comprises a three-axis manipulator.

[0008] Optionally, the plurality of rows of magnetic rollers are arranged side by side at the bottom of the mounting frame, and the diameters of the plurality of rows of magnetic rollers are different.

[0009] Optionally, a cavity is arranged at the top of the mounting frame, the cavity extends to the bottom and is provided with a plurality of air outlets, the plurality of air outlets are respectively arranged towards the gaps between the rows of magnetic rollers, the fan is arranged at the top of the mounting frame, and the air outlet of the fan is communicated with the cavity.

[0010] Optionally, the bottom of the zinc liquid recovery tank is arranged to be inclined, and the inclined direction of the zinc liquid recovery tank is towards the zinc pot.

[0011] Optionally, the moving roller comprises a plurality of moving rollers, and the plurality of moving rollers are arranged in an array above the zinc liquid recovery tank.

[0012] Optionally, the mounting frame is further provided with a correcting arm, and a plurality of correcting arms are arranged below each row of magnetic rollers.

[0013] Optionally, a blowing mechanism is arranged on the rack, and the blowing mechanism comprises a moving guide rail, a lifting cylinder and a blower, the lifting cylinder is arranged on the moving guide rail, and the blower is arranged on the lifting cylinder.

[0014] As can be seen from the above, the zinc pipe on the zinc pot is introduced to the magnetic roller, which comprises a rack, an inlet end and an outlet end, a zinc liquid recovery groove is arranged on the outlet end, and a moving roller is arranged on the zinc liquid recovery groove; a magnetic roller conveying mechanism is arranged on the rack and adjacent to the inlet end, and comprises a mounting frame and a plurality of rows of magnetic rollers and a fan arranged on the mounting frame, and the air outlet of the fan is arranged towards the magnetic rollers; a grabbing mechanism is arranged on the rack and adjacent to the magnetic roller conveying mechanism, and comprises a three-axis manipulator, the three-axis manipulator is movably arranged on the rack, so that the three-axis manipulator can grab the zinc pipe in the zinc pipe and convey the zinc pipe to the magnetic roller conveying mechanism. The magnetic roller conveying mechanism is provided with a plurality of rows of magnetic rollers, which can be used for different models of zinc pipe introduction, and the zinc pipe is grabbed by the manipulator and conveyed to the magnetic roller conveying mechanism for introduction, which is more convenient to operate, and the zinc liquid on the zinc pipe can be recovered to save materials. BRIEF DESCRIPTION OF DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the present application or related art, the following will briefly introduce the drawings needed to be used in the embodiments or related art descriptions. Obviously, the drawings in the following description are only embodiments of the present application, and other drawings can be obtained by those skilled in the art without creating labor.

[0016] Figure 1 The structure of the zinc pipe on the zinc pot is introduced to the magnetic roller of the embodiment of the present application Figure One ;

[0017] Figure 2 The structure of the zinc pipe on the zinc pot is introduced to the magnetic roller of the embodiment of the present application

[0018] Figure 3 The structure of the zinc pipe on the zinc pot is introduced to the magnetic roller of the embodiment of the present application Figure Two .

[0019] DRAWINGS

[0020] 1, rack; 2, magnetic roller conveying mechanism; 3, grabbing mechanism; 4, blowing mechanism; 11, zinc liquid recovery groove; 12, moving roller; 21, mounting frame; 22, magnetic roller; 23, correction arm; 24, fan; 211, cavity; 212, blowing port; 41, moving guide rail; 42, lifting cylinder; 43, blower. DETAILED DESCRIPTION

[0021] In order to make the purpose, technical scheme and advantages of the present application more clear, the present application is further described in detail below with reference to the accompanying drawings and in conjunction with specific embodiments.

[0022] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the embodiments of the present application should be understood as the general meaning understood by those skilled in the art to which the embodiments of the present application belong. The terms "first", "second" and the like used in the embodiments of the present application do not represent any order, quantity or importance, but are only used to distinguish different components. The terms "include" or "contain" and the like mean that the elements or objects before the terms cover the elements or objects listed after the terms and their equivalents, and do not exclude other elements or objects. The terms "connect" or "connected" and the like are not limited to physical or mechanical connection, but can include electrical connection, whether direct or indirect. The terms "up", "down", "left", "right" and the like are only used to represent relative positional relationship, and when the absolute position of the described object changes, the relative positional relationship may also change accordingly.

[0023] The specific embodiments of the present application are described below in conjunction with the accompanying drawings.

[0024] As shown in Figure 1 , Figure 2 and Figure 3 , the present application provides a magnetic roller for guiding zinc pipes onto a zinc pot, comprising:

[0025] A rack 1 comprises an inlet end and an outlet end, and a zinc liquid recovery groove 11 is arranged at the outlet end, and a moving roller 12 is arranged on the zinc liquid recovery groove 11;

[0026] A magnetic roller conveying mechanism 2 is arranged on the rack 1 and adjacent to the inlet end, comprising a mounting frame 21 and a plurality of rows of magnetic rollers 22 and a fan 24 arranged on the mounting frame 21, and the air outlet of the fan 24 is arranged towards the magnetic rollers 22;

[0027] A grabbing mechanism 3 is arranged on the rack 1 adjacent to the magnetic roller conveying mechanism 2, comprising a three-axis mechanical hand, and the three-axis mechanical hand is movably arranged on the rack, so that the three-axis mechanical hand can grab the zinc pipe in the zinc pipe and convey it to the magnetic roller conveying mechanism 2.

[0028] Specifically, the magnetic roller conveying mechanism 2 is provided with a plurality of rows of magnetic rollers 22, which can be used to guide different models of zinc pipes, and the zinc pipes are grabbed by the mechanical hand and conveyed to the magnetic roller conveying mechanism 2 for guidance, which is relatively convenient to operate, and the zinc liquid on the zinc pipe can also be recovered, saving materials.

[0029] In some embodiments, a plurality of rows of magnetic force rollers 22 are arranged side by side at the bottom of the mounting rack 21, and the plurality of rows of magnetic force rollers 22 have different diameters.

[0030] Specifically, by arranging a plurality of rows of magnetic force rollers 22 of different sizes on the mounting rack 21, different types of zinc pipes can be transported, making the device more widely used.

[0031] In some embodiments, the mounting rack 21 is provided with a cavity 211 near the top, the cavity 211 extends to the bottom and is provided with a plurality of air outlets 212, the plurality of air outlets 212 are respectively directed to the gap between each row of magnetic force rollers 22, and the fan 24 is arranged at the top of the mounting rack 21, and the air outlet of the fan 24 is in communication with the cavity 211.

[0032] Specifically, by blowing air into the cavity 211 through the fan 24, the air in the cavity 211 is blown to each magnetic force roller 22 through the plurality of air outlets 212, and the zinc pipe transported on each magnetic force roller 22 is blown to remove the zinc liquid on the zinc pipe.

[0033] In some embodiments, the zinc liquid recovery tank 11 is arranged obliquely at the bottom, and the oblique direction of the zinc liquid recovery tank 11 is directed to the zinc pot.

[0034] Specifically, the zinc liquid recovery tank 11 is directed to the zinc pot, after the magnetic force roller conveying mechanism 2 conveys the zinc pipe to the rack 1, the zinc liquid on the zinc pipe will fall into the zinc liquid recovery tank 11, and then flow into the zinc pot through the zinc liquid recovery tank 11.

[0035] In some embodiments, the plurality of moving rollers 12 are arranged in an array above the zinc liquid recovery tank 11.

[0036] Specifically, the plurality of moving rollers 12 are arranged above the zinc liquid recovery tank 11, the gap between the plurality of moving rollers 12 facilitates the zinc liquid on the zinc pipe to fall into the zinc liquid recovery tank 11, and facilitates the arrangement of the plurality of zinc pipes, and for different columns of magnetic force rollers 22 to convey different positions, the zinc pipe can be laid flat on the rack 1 by means of the moving roller 12.

[0037] In some embodiments, the mounting rack 21 is also provided with a plurality of correcting arms 23, and each column of magnetic force rollers 22 is provided with a plurality of correcting arms 23.

[0038] Specifically, since each column of magnetic force rollers 22 has different sizes and is used to transport zinc pipes of different sizes, each column of correcting arms 23 is also different. The correcting arms 23 are used to convey the zinc pipe transmitted by the mechanical hand to the middle position of the magnetic force roller 22, and also play an auxiliary role on the zinc pipe on the magnetic force roller 22, avoiding the problem that the magnetic force of the magnetic force roller 22 is not enough to drop the zinc pipe.

[0039] In some embodiments, a blowing mechanism 4 is arranged on the rack 1, the blowing mechanism 4 comprising a moving guide rail 41, a lifting cylinder 42 arranged on the moving guide rail 41, and a blower 43 arranged on the lifting cylinder 42.

[0040] Specifically, the moving guide rail 41 can drive the lifting cylinder 42 and the blower 43 to move left and right, so as to blow the inside of the zinc pipes in a row on the rack 1; the lifting cylinder 42 can drive the blower 43 to move up and down, so as to blow the inside of the zinc pipes in a column on the rack 1.

[0041] Further, the driving mode of each magnetic roller 22 is driven by a motor, and all the magnetic rollers 22 can be driven to rotate through a chain or a chain wheel.

[0042] The specific use process of the utility model is as follows:

[0043] The zinc pipes in the zinc pot are fished out by the mechanical hand and then placed on the magnetic rollers 22 of the corresponding column of the magnetic roller conveying mechanism 2, and then transmitted to the table top of the rack 1 through the magnetic conveying mechanism; a plurality of moving rollers 12 are arranged above the zinc liquid recovery groove 11, and the gap between the plurality of moving rollers 12 facilitates the zinc liquid on the zinc pipes to fall into the zinc liquid recovery groove 11 and facilitates the arrangement of the plurality of zinc pipes; the position of the magnetic roller 22 conveyed by different columns is different, and the zinc pipes can be laid flat on the rack 1 by means of the moving rollers 12; the blower 43 is used to blow the zinc pipes; the moving guide rail 41 can drive the lifting cylinder 42 and the blower 43 to move left and right, so as to blow the inside of the zinc pipes in a row on the rack 1; the lifting cylinder 42 can drive the blower 43 to move up and down, so as to blow the inside of the zinc pipes in a column on the rack 1.

[0044] It should be noted that the above describes some embodiments of the present application. Other embodiments are within the scope of the appended claims. In some cases, the acts or steps recited in the claims can be performed in a different order than those described above and still achieve desirable results. Also, the processes depicted in the figures do not necessarily require the particular order shown, or sequential order to achieve desirable results. In certain implementations, multitasking and parallel processing can be advantageous.

[0045] Those skilled in the art will understand that the above discussion of any of the embodiments is merely exemplary and is not intended to restrict the scope of the application (including claims) to these examples; the above embodiments or technical features among different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of the embodiments of the application as described above, which are not provided in detail for the sake of brevity.

[0046] In addition, to simplify the description and discussion, and so as not to obscure the embodiments of the application with details that are well known to those skilled in the art, the drawings provided herein can or can not show such well-known features. Furthermore, devices can be shown in block diagram form in order to avoid obscuring the embodiments of the application, and this also acknowledges the fact that the details in regard to how such block diagram devices are implemented can vary greatly from one platform to another, and from one platform generation to another. In the case where specific details of the circuitry are set forth in order to describe the exemplary embodiments of the application, it should be apparent to those skilled in the art that the application can be practiced without or with variation of these specific details. The description is thus to be considered in all respects as illustrative and not restrictive.

[0047] While the application has been described in connection with specific embodiments thereof, it will be understood that many modifications, substitutions and changes can be made by those skilled in the art to the specific embodiments without departing from the spirit or scope of the application. For example, other memory architectures (e.g., dynamic RAM (DRAM)) can use the embodiments discussed.

[0048] It is intended to cover all alternatives, modifications and variations of this application falling within the scope of the appended claims. Accordingly, all such changes are intended to be included within the scope of the application as defined in the following claims. In this patent, the use of "the first" "the second" and other such specified terminology can only mean that a component so described is a component one of which is claimed. Such terminology may, but not necessarily, indicate more than one of the same type of components is present.

Claims

1. A magnetic roll for threading a zinc tube onto a zinc pot, characterized in that The utility model relates to a zinc pipe conveying device, including: Rack (1) including the material inlet end and the material outlet end are equipped with zinc liquid recovery groove (11) in the material outlet end, and the mobile roller (12) is equipped on the zinc liquid recovery groove (11); Magnetic roller conveying mechanism (2) is set up on the rack (1) and is adjacent to the material inlet end and is set up, including mounting frame (21) and multiple rows of magnetic roller (22) and fan (24) that are set up on the mounting frame (21), and the air outlet of fan (24) is adjacent to the magnetic roller (22) and is set up; Grabbing mechanism (3) is set up on the rack (1) and is adjacent to the magnetic roller conveying mechanism (2) and is set up, including three-axis manipulator, and the three-axis manipulator is movable and is set up on the rack (1), so that the three-axis manipulator is in the zinc pipe and is grabbed and is conveyed to the magnetic roller conveying mechanism (2) in the zinc pipe.

2. A magnetic roll for introducing a zinc pipe into a zinc pot according to claim 1, characterized in that Multiple rows of magnetic roller (22) are juxtaposed and set up in the bottom of mounting frame (21), and the diameter of multiple rows of magnetic roller (22) is different.

3. A magnetic roll for introducing a zinc pipe into a zinc pot according to claim 2, characterized in that The mounting frame (21) is equipped with cavity (211) adjacent to the top, and the cavity (211) extends to the bottom and is provided with a plurality of air outlets (212), and the plurality of air outlets (212) are respectively directed to the gap between each row of magnetic roller (22), and the fan (24) is set up on the top of the mounting frame (21), and the air outlet of fan (24) is communicated with the cavity (211).

4. A magnetic roll for introducing a zinc pipe into a zinc pot according to claim 3, characterized in that The bottom of the zinc liquid recovery groove (11) is inclinedly arranged, and the inclined direction of the zinc liquid recovery groove (11) is towards the zinc pot.

5. A magnetic roll for threading a zinc tube onto a zinc pot as claimed in claim 2, wherein, The mobile roller (12) includes a plurality of, and a plurality of mobile rollers (12) are arrayed above the zinc liquid recovery groove (11).

6. A magnetic roll for introducing a zinc pipe into a zinc pot according to claim 2, characterized in that, The mounting frame (21) is also provided with a correction arm (23), and a plurality of correction arms (23) are arranged below each column of magnetic roller (22).

7. A magnetic roll for threading a zinc tube onto a zinc pot as claimed in claim 6, characterised in that, The air blowing mechanism (4) is arranged on the top of the rack (1), and the air blowing mechanism (4) includes a movable guide rail (41), a lifting cylinder (42) and a blower (43), the lifting cylinder (42) is arranged on the movable guide rail (41), and the blower (43) is arranged on the lifting cylinder (42).