Carding machine with nep dredging structure

By designing a carding machine with a nip-removing structure, the problems of easily tangled fibers and short fibers on rollers and damage are solved, improving the nip removal rate and carding effect, while reducing equipment complexity and maintenance costs.

CN223705845UActive Publication Date: 2025-12-23CHANGSHAN HANGXIANG TEXTILE CO LTD
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Patent Information

Application Number
CN202422891667.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-26
Publication Date
2025-12-23
Estimated Expiration
2034-11-26

AI Technical Summary

Technical Problem

Existing carding machines suffer from fiber entanglement on rollers, resulting in significant damage to short fibers, low nipple removal rate, and negatively impacting carding performance.

Method used

The carding machine is designed with a cotton lint guiding structure, including components such as an inlet groove plate, an outer cover plate, a cotton feeding roller, a cotton cleaning roller, a support spring, a small roller, a cylinder, an auxiliary roller, a doffer, an auxiliary cotton output roller, a transmission belt, and a transmission wheel. Through the synergistic effect of these components, the cotton lint is effectively guided and combed.

Benefits of technology

It effectively avoids roller entanglement, reduces short fiber damage, improves cotton nip removal rate, enhances combing effect, and the device is simple, easy to maintain, and has a low cost.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a carding machine with a nep dredging structure, which relates to the technical field of carding instruments and comprises an inlet groove plate, an outer cover plate, a direction plate, a mounting plate, a cotton feeding roller A, a scutching roller, a support spring, a small roller, a cylinder, an auxiliary wheel roller, a doffer, an auxiliary cotton outlet roller A, a transmission belt and a transmission wheel. Round holes in the two sides of the outer cover plate are rotationally connected with connecting shafts on the two sides of the cotton feeding roller A, and one side of the cotton feeding roller A is correspondingly and rotationally connected with a cotton feeding roller B; the corresponding inlet groove plates on the two sides of the cotton feeding roller A and the cotton feeding roller B are fixedly connected to the two sides of the outer cover plate. A needle roller, a thick sawtooth roller and a thin sawtooth roller are in transfer connection with three groups of aligned circular holes in the bottom of the outer cover plate; the scutching roller is arranged so that cotton fibers can be treated more effectively, and the supporting spring adapts to the cotton fibers with different thicknesses. And the coiling screw rod is arranged, so that the cable can be coiled automatically, and the cable can be coiled more smoothly. A carding belt is arranged for separating, carding and auxiliary conveying, and internal devices are simple, low in cost, simple and easy to maintain.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to cotton comb instrument technical field, more specifically, it is especially related to a cotton comb with a neps dredging structure. BACKGROUND

[0002] The cotton comb is the core equipment in the spinning process, and the development of its technology and theory is complementary. The development process of the cotton comb can be divided into three stages: in the first stage from the late 1950s to the late 1970s, the metal needle cloth replaced the elastic needle cloth, and the output was greatly improved; in the second stage from the early 1980s to the end of the 20th century, the cotton comb entered a stage of rapid development, and its functions and structures were continuously improved and perfected, and the output was further improved; at the same time, China also promoted the innovation and reform of textile technology and equipment by its own efforts, and the development of high-yield cotton combs played a significant role.

[0003] Based on the above, the existing cotton comb has high cost due to the complexity of the structure, and when processing long fibers, the roller is easy to entangle the fibers, and at the same time, the deflection will change, affecting the processing effect; in the high-speed carding process, the short fiber damage is large, the neps removal rate is low, and the carding effect may be affected. CONTENT OF THE UTILITY MODEL

[0004] In order to solve the above technical problems, the utility model provides a cotton comb with a neps dredging structure to solve the problem that the existing cotton comb roller is easy to entangle fibers, the short fiber damage is large, the neps removal rate is low, and the carding effect may be affected.

[0005] The utility model discloses a cotton comb with a neps dredging structure, which is achieved by the following specific technical means:

[0006] A kind of carding machine with neps dredging structure, including import slot plate, outer cover, direction plate, mounting plate, cotton feeding roller A, cotton cleaning cylinder, support spring, small cylinder, tin forest, auxiliary wheel roll, doffer, auxiliary cotton cleaning roller A, transmission belt and transmission wheel;The circular hole of the both sides of outer cover is rotatably connected with the connecting shaft of the both sides of cotton feeding roller A, and the side of cotton feeding roller A is rotatably connected with cotton feeding roller B;The both sides of the import slot plate corresponding to the both sides of cotton feeding roller A and cotton feeding roller B are fixedly connected in outer cover both sides;Three groups of circular holes in the bottom of outer cover are rotatably connected with needle roller, coarse sawtooth roller and fine sawtooth roller, and the both sides of the three groups of circular holes in the bottom of outer cover are fixedly connected with cotton guide bottom plate and cotton guide top plate, and the both sides of needle roller are connected with cotton guide bottom plate and cotton guide top plate;The square mounting hole in the middle of the both sides of outer cover is clamped and connected with cotton cleaning mounting plate, and the circular hole in the both sides of cotton cleaning mounting plate is rotatably connected with cotton cleaning cylinder connecting frame by connecting shaft;The circular hole of the both sides of outer cover is rotatably connected with the circular shaft of the both sides of tin forest, and the four groups of circular holes on the upside of tin forest are rotatably connected with carding belt driving force roller in outer cover, and the outer circle surface of carding belt driving force roller is meshedly connected with carding belt;The small cylinder of one side of carding belt is rotatably connected in the circular hole of outer cover;The top of small cylinder is fixedly connected with top guard plate.

[0007] Further, the circular mounting hole of the rear of the both sides of outer cover is rotatably connected with doffer, and the upper portion of doffer is fixedly connected with flow guide plate on outer cover;The bottom of doffer is fixedly connected with cotton supporting plate on outer cover.

[0008] Further, the top of cotton supporting plate is fixedly connected with direction plate, and a group of circular holes are arranged in the bottom of cotton supporting plate;Cotton cleaning mounting plate is mounted on the bottom of cotton supporting plate;A group of square mounting holes are arranged on the both sides of cotton cleaning mounting plate, and motor mounting plate is clamped and connected in the square mounting hole of the both sides of cotton cleaning mounting plate.

[0009] Further, a group of circular grooves are arranged on the upper portion of motor mounting plate, and motor is clamped and connected in the circular groove of the top of motor mounting plate;Transmission wheel is rotatably connected with the top of motor, and winding screw is rotatably connected in the center hole of transmission wheel;Transmission belt is rotatably connected in the inner groove of the outer circle of transmission wheel, and auxiliary thread wheel A and auxiliary thread wheel B are movably connected with the outer circle and inner circle of winding screw.

[0010] Further, cotton cleaning cylinder is rotatably connected in the circular hole of the bottom of both sides of cotton cleaning cylinder connecting frame, and a group of circular holes are arranged on the outer side of cotton cleaning cylinder connecting frame and the inner side of cotton cleaning mounting plate, and support spring is movably connected in the circular hole of the outer side of cotton cleaning cylinder connecting frame and the inner side of cotton cleaning mounting plate.

[0011] Compared with the prior art, the present application has the following beneficial effects:

[0012] 1. The utility model discloses a cotton cleaning roller is set up more effectively to the cotton wool processing, can also adapt to the cotton wool of different thickness under the action of supporting spring.

[0013] 2. The utility model discloses a winding screw is set up and lets it automatic winding, make it more smoothly winding.

[0014] 3. The utility model discloses a combing belt is set up and is separated combing, its auxiliary transport, internal device is simple, and the cost is lower, is more simple and easy to maintain. DRAWINGS

[0015] Figure 1 It is the structure schematic diagram of the utility model main part.

[0016] Figure 2 It is the structure schematic diagram of the utility model internal device.

[0017] Figure 3 It is the structure schematic diagram of the utility model winding device.

[0018] Figure 4 It is the structure schematic diagram of the utility model auxiliary combing device.

[0019] Figure 5 It is the structure schematic diagram of the utility model auxiliary combing device.

[0020] Figure 6 It is the structure schematic diagram of the utility model main part.

[0021] In the drawing, the corresponding relation of component name and drawing number is:

[0022] 1, import groove board;2, external cover plate;3, combing belt;4, guide plate;5, cotton supporting plate;6, direction plate;7, mounting plate;8, carding mounting plate;101, send cotton roll A;102, send cotton roll B;103, needle roller;104, cotton guide bottom plate;105, coarse sawtooth roller;106, fine sawtooth roller;107, cotton guide top plate;108, cotton cleaning mounting plate;109, cotton cleaning roller connecting frame;110, cotton cleaning roller;111, supporting spring;301, top guard plate;302, small roller;303, combing belt power roller;304, tin forest;305, auxiliary wheel roll;501, doffer;502, auxiliary cotton roll shaft A;801, motor mounting plate;802, motor;803, transmission belt;804, transmission wheel;805, auxiliary line wheel A;806, auxiliary line wheel B;807, winding screw. DETAILED DESCRIPTION

[0023] The embodiment of the utility model is further described in detail below in combination with the drawings and examples. The following examples are used to illustrate the utility model, but can not be used to limit the scope of the utility model.

[0024] Embodiment:

[0025] As shown in the accompanying Figure 1 to the accompanying Figure 6 as shown:

[0026] The utility model provides a cotton carding machine with nubbing dredging structure, including import groove board 1, outside cover plate 2, direction board 6, mounting plate 7, cotton feeding roller A 101, cotton cleaning cylinder 110, support spring 111, small cylinder 302, tin forest 304, auxiliary wheel roll 305, doffer 501, auxiliary cotton outlet roller shaft A 502, transmission belt 803 and transmission wheel 804, the round hole of outside cover plate 2 both sides is connected with the connecting shaft rotation of cotton feeding roller A 101 both sides, and the one side of cotton feeding roller A 101 corresponds rotationally connected with cotton feeding roller B 102, the import groove board 1 fixed connection in cotton feeding roller A 101 and cotton feeding roller B 102 both sides corresponds, the three groups of round holes of outside cover plate 2 bottom rotationally connected with needle roller 103, coarse sawtoothed roller 105 and fine sawtoothed roller 106, and the three groups of round holes of outside cover plate 2 bottom fixed connection have cotton guide bottom plate 104 and cotton guide top plate 107, and cotton guide bottom plate 104 and cotton guide top plate 107 correspond to connect in needle roller 103 both sides, the square mounting hole of outside cover plate 2 both sides is connected with the carding installation plate 108 of clamping, and the round hole of carding installation plate 108 both sides is rotationally connected with cotton cleaning cylinder connecting frame 109 through connecting shaft, the round hole of outside cover plate 2 both sides is connected with the circular shaft rotation of tin forest 304 both sides, and the four groups of round holes of outside cover plate 2 on tin forest 304 upside rotationally connected with carding belt driving force roller shaft 303, and the outer circle surface of carding belt driving force roller shaft 303 is engaged with carding belt 3, and the small cylinder 302 of one side of carding belt 3 is rotationally connected in the round hole of outside cover plate 2, and the top fixed connection of small cylinder 302 top corresponds with top guard plate 301.

[0027] Wherein, the round mounting hole of the rear of outside cover plate 2 both sides is rotationally connected with doffer 501, and the upper portion of doffer 501 is fixedly connected with a flow guide plate 4 on the outside cover plate 2; a cotton supporting plate 5 is fixedly connected to the outside cover plate 2 at the bottom of the doffer 501 to assist in conveying the cotton.

[0028] Wherein, the top of the cotton supporting plate 5 is fixedly connected with a direction plate 6, and a group of round holes is provided in the middle of the bottom of the cotton supporting plate 5; a carding installation plate 8 is mounted at the bottom of the cotton supporting plate 5; a group of square mounting holes is provided on each side of the carding installation plate 8, and a motor installation plate 801 is clamped and connected in the square mounting hole on each side of the carding installation plate 8 for supporting installation.

[0029] The motor 802 is rotatably connected to the top of the motor mounting plate 801, and the transmission wheel 804 is rotatably connected to the top of the motor 802.

[0030] The cotton cleaning roller 110 is rotatably connected to the bottom of the cotton cleaning roller connecting frame 109, and a group of circular holes are arranged on the outer side of the cotton cleaning roller connecting frame 109 and the inner side of the cotton mounting plate 108.

[0031] The specific use mode and effect of the embodiment are as follows:

[0032] In the utility model, the cotton is first input to the inlet groove plate 1, and then is transported to the lower part through the rotation of the cotton feeding roller A 101 and the cotton feeding roller B 102, is caught by the needle roller 103, is transported to the tin forest 304 by the coarse sawtooth roller 105 and the fine sawtooth roller 106 under the assistance of the cotton guiding bottom plate 104, is cleaned by the cotton cleaning roller 110 on the cotton cleaning mounting plate 108, and is circulated under the assistance of the carding belt 3 and the auxiliary wheel roller 305, and then is transported to the doffer 501, is transported to the cotton supporting plate 5 through the auxiliary cotton outlet roller A 502, is rotated to the inside of the winding screw rod 807 under the assistance of the direction plate 6, is transported to the auxiliary wire wheel A 805 and the auxiliary wire wheel B 806 under the rotation of the screw rod 807 driven by the motor 802, and is output.

[0033] The parts not described in the utility model are the known technology of the person skilled in the art.

Claims

1. A carding machine provided with a structure for the removal of neps, characterized in that: It includes import slot board (1), external cover plate (2), direction plate (6), mounting plate (7), cotton feeding roller A (101), cotton cleaning roller (110), support spring (111), small roller (302), cylinder (304), auxiliary wheel roll (305), doffer (501), auxiliary cotton feeding roller A (502), transmission belt (803) and transmission wheel (804); The circular holes on both sides of the external cover plate (2) are rotatably connected with the connecting shafts on both sides of the cotton feeding roller A (101), and the cotton feeding roller B (102) is rotatably connected on one side of the cotton feeding roller A (101). The import slot boards (1) corresponding to both sides of the cotton feeding roller A (101) and the cotton feeding roller B (102) are fixedly connected on both sides of the external cover plate (2). The needle roller (103), the coarse sawtooth roller (105) and the fine sawtooth roller (106) are rotatably connected in the three groups of aligned circular holes at the bottom of the external cover plate (2). The cotton guide bottom plate (104) and the cotton guide top plate (107) are fixedly connected on both sides of the three groups of circular holes at the bottom of the external cover plate (2), and the cotton guide bottom plate (104) and the cotton guide top plate (107) are correspondingly connected on both sides of the needle roller (103). The cotton cleaning mounting plate (108) is clamped and connected in the square mounting hole in the middle of both sides of the external cover plate (2). The cotton cleaning roller connecting frame (109) is rotatably connected in the circular holes on both sides of the cotton cleaning mounting plate (108) through connecting shafts. The cylinder (304) is rotatably connected with the circular shafts on both sides of the external cover plate (2), and the external cover plate (2) is rotatably connected with the carding belt driving roller (303) in the four groups of circular holes on the upper side of the cylinder (304). The carding belt (3) is meshed and connected on the outer surface of the carding belt driving roller (303). The small roller (302) on one side of the carding belt (3) is rotatably connected in the circular hole of the external cover plate (2). The top guard plate (301) is fixedly connected on the top of the small roller (302).

2. A carding machine with a neps guiding structure, according to claim 1, characterized in that: The doffer (501) is rotatably connected with the circular mounting holes on the rear of both sides of the external cover plate (2), and the guide plate (4) is fixedly connected on the external cover plate (2) on the upper part of the doffer (501). The cotton supporting plate (5) is fixedly connected on the external cover plate (2) on the bottom of the doffer (501).

3. A carding machine with a neps guiding structure, according to claim 2, characterized in that: The direction plate (6) is fixedly connected on the top of the cotton supporting plate (5), and a group of circular holes are arranged in the middle of the bottom of the cotton supporting plate (5). The cotton carding mounting plate (8) is mounted on the bottom of the cotton supporting plate (5). A group of square mounting holes are arranged on both sides of the cotton carding mounting plate (8), and the motor mounting plate (801) is clamped and connected in the square mounting holes on both sides of the cotton carding mounting plate (8).

4. A carding machine with a neps guiding structure, according to claim 3, characterized in that: The motor mounting plate (801) upper portion is equipped with a group of circular grooves, and the motor (802) is clamped and connected in the circular groove on the top of the motor mounting plate (801); the top of the motor (802) is rotationally connected with a transmission wheel (804), and the center hole of the transmission wheel (804) is rotationally connected with a winding screw (807); the outer circle of the transmission wheel (804) is rotationally connected with a transmission belt (803) in the inner groove, and the outer circle and the inner circle of the winding screw (807) are movably connected with auxiliary wire wheels A (805) and B (806).

5. A carding machine with a neps guiding structure, according to claim 1, characterized in that: The bottom of the cleaning roller connecting frame (109) is rotationally connected with a cleaning roller (110) through the circular holes on both sides, and the outer side of the cleaning roller connecting frame (109) and the inner side of the cleaning mounting plate (108) are equipped with a group of circular holes, and the outer side of the cleaning roller connecting frame (109) and the inner side of the cleaning mounting plate (108) are movably connected with supporting springs (111).