Thermostat shell with anti-seepage design

By designing a combination structure of umbrella neck, flange and sealing plate on the thermostat housing, the problem of easy aging and leakage of rubber hoses is solved, the thermostat's sealing performance and maintenance convenience are achieved, and the operating cost is reduced.

CN223707765UActive Publication Date: 2025-12-23WEIFANG HONGYANG MASCH TECH CO LTD
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Patent Information

Application Number
CN202520198020.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-08
Publication Date
2025-12-23
Estimated Expiration
2035-02-08

AI Technical Summary

Technical Problem

The upper end of the rubber tube in the existing thermostat main cylinder structure is prone to aging under long-term hard compression and frequent switching between high and low temperatures, leading to leakage, which increases replacement costs and material waste.

Method used

A thermostat housing with a leak-proof design was designed, which adopts a combination structure of umbrella neck, flange, sealing plate and locking element. The flange-shaped cover and the sealing plate are pressed together and the annular arc surface is fitted together to form a tight seal. Combined with the air cavity expansion and avoidance, it prevents the rubber hose from hardening and cracking. The rubber hose can be easily replaced through detachable connection.

Benefits of technology

It effectively prevents hose leakage, ensures the thermostat's sealing performance, reduces replacement costs and material waste, and simplifies the maintenance process.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223707765U_ABST
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Abstract

The thermostat shell with the anti-leakage design comprises a cylindrical shell, an umbrella neck part which is diffused outwards is arranged at the upper end of the cylindrical shell, and a flange plate is arranged on the peripheral side of the umbrella neck part; the rubber pipe is coaxially arranged on the upper portion in the barrel shell, a sealing disc is arranged on the peripheral side of the upper end of the rubber pipe, an air cavity is formed in the sealing disc in the radial direction of the sealing disc, and the inclined lower face of the outer side of the sealing disc is matched with the inner peripheral side of the umbrella neck in an attached mode; the push rod is arranged on the inner side of the rubber pipe in a matched mode. The upper section of the push rod penetrates through the upper portion of the sealing disc. The sealing disc is pressed through the flange-shaped barrel cover, meanwhile, the sealing disc and the umbrella neck part are tightly sealed under the different-face attachment of the first annular arc face and the second annular arc face, meanwhile, the arranged air cavity can form a certain bulging avoidance on the sealing disc due to pressure, and therefore the sealing disc can be prevented from falling off from the umbrella neck part, and the sealing disc can be prevented from falling off from the umbrella neck part. The sealing disc at the upper end part of the rubber tube can be effectively prevented from being hardened and cracked in a hard extrusion state for a long time, and the condition of internal and external leakage of the shell is effectively prevented.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a temperature regulator technical field, concretely is a temperature regulator casing with anti -leakage design. BACKGROUND

[0002] The temperature regulator is an automatic temperature regulating device, mainly controls the flow path of cooling liquid. It contains temperature sensing components, opens or closes the flow of cooling liquid through the principle of thermal expansion and contraction, thereby adjusting the heat dissipation capacity of the cooling system, and ensuring that the engine works in the appropriate temperature range. The main structure of the wax type temperature regulator currently widely used in conventional use mainly consists of a barrel shell, paraffin wax, a rubber tube, a push rod and a barrel cover. Among them, the sealing between the barrel shell and the barrel cover is mainly formed by the rubber tube pressed into a closed state, the purpose is to prevent the internal paraffin wax from overflowing. On the other hand, after the assembly is completed, the barrel shell will also be internally spun into the upper edge of the barrel shell, so that the barrel cover and the rubber tube are completely clamped therein.

[0003] In summary, the existing temperature regulator main barrel structure has the following problems in use: although the sealing between the barrel shell and the barrel cover is formed by the rubber tube pressed into a closed state, the overall anti-leakage effect is good, but the upper end of the rubber tube will inevitably be physically and mechanically aged under the condition of long-term hard extrusion and frequent switching between high and low temperatures. Under the double factors, the rubber tube appears hardening and cracking, and then appears internal and external leakage, thereby affecting the sealing performance and normal use of the temperature regulator. Moreover, once the rubber tube is damaged and leaks, the entire temperature regulator or temperature regulator main barrel needs to be replaced, thereby causing material waste and increasing the comprehensive use cost of the temperature regulator. Therefore, the present application provides a temperature regulator casing with anti-leakage design and convenient disassembly and maintenance. SUMMARY

[0004] This part aims to outline some aspects of the embodiments of the utility model and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this part and the abstract of the specification and the utility model name to avoid obscuring the purpose of this part, the abstract of the specification and the utility model name, and such simplifications or omissions cannot be used to limit the scope of the utility model.

[0005] Therefore, the thermostat shell with the anti-leakage design is provided to solve the problems of the existing thermostat main cylinder structure in the background art, physical aging and mechanical aging of the upper end of the rubber tube caused by long-time hard extrusion and frequent switching between high and low temperature conditions, hardening and cracking of the rubber tube caused by the double factors, internal and external leakage, and the influence of the sealing performance and normal use of the thermostat.

[0006] To achieve the above object, the utility model provides the following technical scheme: a thermostat shell with an anti-leakage design comprises a cylinder shell, the upper end of the cylinder shell has an umbrella neck part that spreads outward, the outer circumferential side of the umbrella neck part has a flange plate;

[0007] A rubber tube is coaxially arranged inside the upper part of the cylinder shell, the outer circumferential side of the upper end of the rubber tube has a sealing disc, the inside of the sealing disc has an air cavity along the radial direction thereof, and the oblique lower side of the outside of the sealing disc is matched with the inner circumferential side of the umbrella neck part.

[0008] A push rod is matched and arranged inside the rubber tube, and the upper segment of the push rod is arranged on the upper part of the sealing disc.

[0009] A flange-shaped cylinder cover is matched with the flange plate, the flange-shaped cylinder cover and the flange plate are detachably connected through a locking part, and the bottom of the flange-shaped cylinder cover is matched with the top of the sealing disc in a plane.

[0010] As a preferred scheme of the utility model, the inner circumferential side of the umbrella neck part has an annular curved surface one, and the outer circumferential side of the sealing disc has an annular curved surface two matched with the annular curved surface one.

[0011] As a preferred scheme of the utility model, the upper part of the rubber tube close to the inner shaft hole is further provided with a steel wire mesh sleeve.

[0012] As a preferred scheme of the utility model, the flange plate is provided with a plurality of mounting holes one around the edge thereof, and the flange-shaped cylinder cover is provided with a plurality of mounting holes two corresponding to the mounting holes one around the edge thereof.

[0013] The locking part is matched and arranged inside the mounting holes one and the mounting holes two.

[0014] As a preferred scheme of the thermostat shell with the anti-leakage design, the flange-shaped cylinder cover has a guide cylinder coaxial with the center of the flange-shaped cylinder cover and surrounding the outer side of the push rod, and the inner side of the guide cylinder has a sealing ring fitted on the outer circumferential side of the push rod.

[0015] Compared with the prior art, the thermostat shell with the anti-leakage design has the advantages that when in use, the sealing disc is pressed by the flange-shaped cylinder cover, and the sealing disc and the umbrella neck part are tightly sealed due to the different surface fitting of the annular curved surface one and the annular curved surface two, meanwhile, the air cavity can form a certain bulging avoidance for the compression of the sealing disc, so that the hardening and cracking of the sealing disc at the upper end of the rubber tube in a hard extrusion state for a long time is effectively prevented, the internal and external leakage of the upper part of the shell is effectively prevented and reduced, and the sealing property and daily use of the thermostat are ensured.

[0016] In addition, the flange plate and the flange-shaped cylinder cover are firmly installed due to the cooperation of the installation hole one, the installation hole two and the locking piece, when the rubber tube is damaged, the locking piece and the flange-shaped cylinder cover can be removed from the upper part of the cylinder shell, and then the rubber tube can be pulled out and inserted for replacement, which is simple and convenient, and reduces the material waste and use cost increase caused by the overall replacement of the traditional thermostat. BRIEF DESCRIPTION OF DRAWINGS

[0017] Fig. 1 It is a schematic diagram of the external structure of the thermostat main cylinder of the utility model;

[0018] Fig. 2 It is a schematic diagram of the internal structure of the thermostat main cylinder of the utility model;

[0019] Fig. 3 It is a schematic diagram of the fitting surface structure of the umbrella neck part and the sealing disc of the utility model.

[0020] In the drawing: 100, cylinder shell; 110, umbrella neck part; 1101, annular curved surface one; 120, flange plate; 1201, installation hole one; 200, rubber tube; 210, sealing disc; 2101, air cavity; 2102, annular curved surface two; 220, steel wire mesh sleeve; 300, push rod; 400, flange-shaped cylinder cover; 4001, installation hole two; 410, guide cylinder; 420, sealing ring; 500, locking piece. DETAILED DESCRIPTION

[0021] In order to make the above-mentioned purposes, features and advantages of the utility model more obvious and easy to understand, the specific implementation manner of the utility model is described in detail below with reference to the drawings.

[0022] Second, the utility model in combination with the schematic diagram is described in detail, in the detailed description of the utility model embodiment, for the convenience of description, the sectional view of the device structure will be partially enlarged without the general proportion, and the schematic diagram is only an example, which should not limit the scope of the utility model protection here. In addition, the three-dimensional spatial dimensions of length, width and depth should be included in actual production.

[0023] In order to make the purpose, technical scheme and advantage of the utility model more clear, the embodiments of the utility model will be further described in detail below with reference to the drawings.

[0024] Figs. 1-3 The whole structure schematic diagram of the thermostat shell with anti-seepage design is shown, please refer to Figs. 1-3 The utility model discloses a kind of thermostat shell with anti-seepage design of the embodiment, including cylinder shell 100, the umbrella neck portion 110 with outward diffusion is generated on cylinder shell 100 upper end, umbrella neck portion 110 outer periphery side has flange plate 120;Rubber tube 200 is coaxially arranged in the upper portion inside cylinder shell 100, rubber tube 200 upper end outer periphery side has sealing disc 210, sealing disc 210 inside along its radial direction has air cavity 2101, sealing disc 210 outside oblique face and umbrella neck portion 110 inner periphery side match;Push rod 300 is matched and arranged in rubber tube 200 inside, and push rod 300 upper segment is arranged on the upper portion of sealing disc 210;Flange-shaped cylinder cover 400 is matched in flange plate 120, and flange-shaped cylinder cover 400 and flange plate 120 are connected detachably by locking member 500 between them, and the bottom of flange-shaped cylinder cover 400 and the top of sealing disc 210 are plane matched.

[0025] Umbrella neck portion 110 inner periphery side has annular curved surface one 1101, sealing disc 210 outer periphery side has annular curved surface two 2102 matched with annular curved surface one 1101.Seal tube 200 is also provided with steel wire mesh cover 220 on the upper portion of the near inner shaft hole, it can be understood that the non-rigid reinforcing support can be formed on the upper portion of rubber tube 200 by the setting steel wire mesh cover 220, which can prevent push rod 300 from forming bad friction on rubber tube due to frequent up and down movement, and reduce the deformation amplitude. Specifically, in use, sealing disc 210 is pressed by flange-shaped cylinder cover 400, and at the same time, under the different surface matching of annular curved surface one 1101 and annular curved surface two 2102, the sealing between sealing disc 210 and umbrella neck portion 110 is formed, and at the same time, the air cavity 2101 can form a certain drum expansion to avoid the hardening and cracking phenomenon of the sealing disc 210 on the upper end of the rubber tube 200 in the hard extrusion state for a long time, effectively prevent and reduce the internal and external leakage of the upper portion of the shell, and ensure the sealing property and daily use of the thermostat.

[0026] A plurality of mounting holes one 1201 are formed in a periphery of the flange plate 120, and a plurality of mounting holes two 4001 corresponding to the mounting holes one 1201 are formed in a periphery of the flange-shaped cylinder cover 400; the locking member 500 is matched and arranged inside the mounting holes one 1201 and the mounting holes two 4001. It can be understood that the locking member 500 in the embodiment can be a bolt, an anchor bolt, a wire, etc., which is not limited, and the flange plate 120 and the flange-shaped cylinder cover 400 are firmly connected through the cooperation of the mounting holes one 1201, the mounting holes two 4001 and the locking member 500, when the rubber tube 200 is damaged, the locking member 500 and the flange-shaped cylinder cover 400 are removed from the upper part of the cylinder shell 100, and the rubber tube 200 can be pulled out and inserted for replacement, which is simple and convenient, and reduces the material waste and use cost increase caused by the overall replacement of the traditional thermostat.

[0027] As a preferred, further, the flange-shaped cylinder cover 400 has a guide cylinder 410 coaxial with the flange-shaped cylinder cover 400 and surrounding the push rod 300 outside, and the guide cylinder 410 has a sealing ring 420 fitted on the outer circumferential side of the push rod 300. It can be understood that through the cooperation of the guide cylinder 410 and the sealing ring 420, the outside dust and moisture can be prevented from entering, of course, during actual installation, a sealing gasket should be arranged between the flange-shaped cylinder cover 400 and the flange plate 120, which can further ensure the sealing effect inside and outside the shell.

[0028] Although the utility model has been described above with reference to the embodiments, various improvements can be made and equivalent parts can be replaced without departing from the scope of the utility model. In particular, as long as there is no structural conflict, each feature in the disclosed embodiments of the utility model can be combined with each other in any way, and the combinations are not described in this specification due to the consideration of omitting the length and saving resources. Therefore, the utility model is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.

Claims

1. A thermostat housing with a leak-proof design, characterized in that, Includes a cylindrical shell (100), the upper end of which has an outwardly radiating umbrella neck (110), and the outer periphery of the umbrella neck (110) has a flange (120). A rubber tube (200) is coaxially disposed above the inside of the cylindrical shell (100). The upper end of the rubber tube (200) has a sealing disc (210) on its outer periphery. The sealing disc (210) has an air cavity (2101) in its radial direction. The outer side of the sealing disc (210) is fitted and matched with the inner periphery of the umbrella neck (110). A push rod (300) is matched and disposed inside the hose (200), and the upper part of the push rod (300) passes through the upper part of the sealing disc (210); A flange-shaped cylindrical cover (400) fits and matches a flange (120). The flange-shaped cylindrical cover (400) and the flange (120) are detachably connected by a locking element (500). The bottom of the flange-shaped cylindrical cover (400) is flatly fitted with the top of the sealing disc (210).

2. The thermostat housing with a leak-proof design according to claim 1, characterized in that: The inner circumference of the umbrella neck (110) has an annular arc surface one (1101), and the outer circumference of the sealing disc (210) has an annular arc surface two (2102) that matches the annular arc surface one (1101).

3. A thermostat housing with a leak-proof design according to claim 1, characterized in that: The hose (200) is also provided with a wire mesh sleeve (220) around the upper part near the inner shaft hole.

4. A thermostat housing with a leak-proof design according to claim 1, characterized in that: The flange (120) has multiple mounting holes 1 (1201) around its edge, and the flange-shaped cylindrical cover (400) has multiple mounting holes 2 (4001) corresponding to the mounting holes 1 (1201) around its edge. The locking element (500) is fitted inside the mounting hole one (1201) and the mounting hole two (4001).

5. A thermostat housing with a leak-proof design according to claim 1, characterized in that: The flange-shaped cap (400) has a guide cylinder (410) at its center, which is coaxial with it and surrounds the outside of the push rod (300). The inner side of the guide cylinder (410) has a sealing ring (420) that fits and is sleeved on the outer periphery of the push rod (300).