Dehydration device with anti-blocking mechanism for organic fertilizer production
By introducing a cleaning mechanism consisting of an electric push rod and a spring into the dehydration device for organic fertilizer production, the problem of impurities re-attaching to the cleaning brush plate was solved, achieving effective cleaning of the cleaning pad, preventing clogging, and improving the stability and efficiency of the device.
Patent Information
- Application Number
- CN202520164619.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-24
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-24
AI Technical Summary
In existing dehydration devices for organic fertilizer production, the cleaning brush plate is prone to causing fertilizer material to adhere to the extrusion mesh when cleaning the extrusion mesh. This causes impurities on the cleaning brush plate to re-adhere to the extrusion mesh, resulting in clogging problems.
A dehydration device with an anti-clogging mechanism was designed, comprising a cleaning mechanism consisting of an electric telescopic rod, a cleaning plate, a cleaning pad, a sliding plate, a moving plate, an electric push rod, a debris removal plate, and a spring. The cleaning pad is driven to move on the surface of the cleaning plate by the electric push rod, and the spring's elastic force shakes off impurities. The debris removal plate then scrapes and sweeps the pad to ensure its cleanliness.
This effectively prevents impurities on the cleaning pad from adhering to the dewatering mechanism again, ensuring the cleaning effect of the filter plate, preventing clogging, and improving the stability and efficiency of the device.
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Figure CN223710198U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of dehydration device for organic fertilizer production, and particularly relates to a dehydration device for organic fertilizer production with a blocking prevention mechanism. BACKGROUND
[0002] The dehydration device for organic fertilizer production is a device specially designed for removing excess moisture in organic fertilizer, which removes the moisture in the fertilizer through extrusion, filtration or centrifugation, separates the moisture in the fertilizer from the solid particles, and thus achieves the purpose of dehydration to improve the quality and stability of the fertilizer.
[0003] According to the search, the Chinese patent "Dehydration device for organic fertilizer production" with the authorization announcement number "CN219868802U" drives the cleaning brush plate to clean the extrusion net through the hydraulic rod, so that the extrusion net will not be blocked during use.
[0004] In the above application, due to the adhesion of the wet fertilizer material, part of the fertilizer material is easily adhered to the cleaning brush plate during the cleaning of the extrusion net by the cleaning brush plate, which causes the material adhered to the cleaning brush plate to be easily attached to the extrusion net again during cleaning.
[0005] Therefore, the dehydration device for organic fertilizer production with a blocking prevention mechanism is proposed to solve the above problems. SUMMARY
[0006] The purpose of the utility model is to provide the dehydration device for organic fertilizer production with a blocking prevention mechanism to solve the above problems and improve the problem that the material adhered to the cleaning brush plate is easily attached to the extrusion net again.
[0007] This utility model achieves the above-mentioned objective through the following technical solution: a dehydration device for organic fertilizer production with an anti-clogging mechanism, comprising: a dehydration tank, wherein a dehydration mechanism is provided inside the dehydration tank; a cleaning mechanism, wherein the cleaning mechanism includes an electric telescopic rod disposed on the top of the dehydration tank, a cleaning plate fixedly connected to the bottom end of the electric telescopic rod, a cleaning pad attached to the surface of the cleaning plate, a sliding plate and a moving plate fixedly connected to one side of the cleaning pad, an electric push rod embedded in one side of the cleaning plate, a debris removal plate fixedly connected to the bottom of the cleaning plate, the end of the debris removal plate contacting the surface of the cleaning pad, a first spring fixedly connected to one side of the moving plate, and a second spring fixedly connected to one side of the sliding plate. The electric push rod and the moving plate enable the cleaning pad to move and press against the surface of the cleaning plate, squeezing the first spring and stretching the second spring. When the extension end of the electric push rod moves away from the side of the moving plate, the elastic force of the first and second springs causes the cleaning pad to reset, thereby shaking off the impurities attached to the cleaning pad during its movement. The impurity removal plate scrapes the moving cleaning pad, causing the impurities attached to the cleaning pad to fall off, ensuring the cleaning pad is relatively clean, and thus preventing impurities from adhering to the dehydration mechanism again.
[0008] Preferably, the dehydration mechanism includes a filter plate fixedly connected to the inner wall of the dehydration tank, a hydraulic cylinder fixedly connected to the inner wall of the dehydration tank, a squeezing plate fixedly connected to one end of the hydraulic cylinder, and the surface of the cleaning pad contacting one side of the filter plate.
[0009] Preferably, a sliding frame and a moving frame are fixedly connected to one side of the cleaning plate. The surface of the sliding plate is slidably connected to the inner wall of the sliding frame, and the surface of the moving plate is slidably connected to the inner wall of the moving frame. Through the sliding frame, moving frame, slider, and moving block, the moving cleaning pad is limited, ensuring that the cleaning pad does not shift during movement.
[0010] Preferably, the other end of the first spring is fixedly connected to one side of the inner wall of the sliding frame, and the other end of the second spring is fixedly connected to one side of the inner wall of the sliding frame.
[0011] Preferably, pressure rollers are rotatably connected to both the top and bottom of the cleaning plate, and the surfaces of the pressure rollers contact the surfaces of the cleaning pads. The pressure rollers effectively press and limit the cleaning pads, ensuring they remain firmly attached to the surface of the cleaning plate, thus guaranteeing the cleaning effect of the cleaning pads on the filter plate.
[0012] Preferably, the bottom of the impurity removal plate forms an angle with the horizontal plane.
[0013] Preferably, a baffle is fixedly connected to the inner top wall of the dewatering tank. The baffle effectively encloses the cleaning plate and cleaning pad, reducing the area where material entering the dewatering tank splashes onto the cleaning pad.
[0014] The beneficial effects of this utility model are:
[0015] 1、 through the electric push rod, the slide plate, the first spring and the second spring, the cleaning pad is realized on the surface of the cleaning plate, and then the impurities attached to the cleaning pad are shaken off in the movement, and through the impurity removal plate, the cleaning pad in the movement is scraped to make the impurities attached to the cleaning pad fall off, so that the relative cleanliness of the cleaning pad is ensured, compared with the existing cleaning of the extrusion net, the impurities attached to the cleaning brush plate are easy to adhere to the extrusion net again, and the impurities attached to the cleaning pad are removed in time, so that the impurities are prevented from adhering to the dehydration mechanism again during cleaning.
[0016] 2、 through the pressure roller, the cleaning pad is realized, the cleaning pad is always tightly attached to the surface of the cleaning plate, and then the cleaning effect of the cleaning pad on the filter plate is ensured. BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 It is a schematic view of the overall structure of the utility model;
[0018] Figure 2 It is a sectional view of the dehydration tank of the utility model;
[0019] Figure 3 It is a schematic view of the cleaning mechanism structure of the utility model;
[0020] Figure 4 It is Figure 3 the enlarged view of A.
[0021] In the drawing: 1, dehydration tank; 2, dehydration mechanism; 21, filter plate; 22, hydraulic cylinder; 23, extrusion plate; 3, cleaning mechanism; 31, electric telescopic rod; 32, cleaning plate; 33, cleaning pad; 34, sliding plate; 35, slide plate; 36, electric push rod; 37, impurity removal plate; 38, moving frame; 39, first spring; 310, sliding frame; 311, second spring; 312, pressure roller; 313, baffle. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be described clearly and completely in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] In specific implementation: as Figures 1-4As shown, a kind of dehydration device for organic fertilizer production with anti-blocking mechanism, comprising: dehydration tank 1, the inside of dehydration tank 1 is equipped with dehydration mechanism 2;Cleaning mechanism 3, cleaning mechanism 3 includes the electric telescopic rod 31 of being equipped at the top of dehydration tank 1, the bottom end of electric telescopic rod 31 is fixedly connected with cleaning plate 32, the surface of cleaning plate 32 is attached with cleaning pad 33, one side of cleaning pad 33 is fixedly connected with sliding plate 34 and shift plate 35, one side of cleaning plate 32 is embedded with electric push rod 36, the bottom of cleaning plate 32 is fixedly connected with impurity removal plate 37, the end of impurity removal plate 37 contacts the surface of cleaning pad 33, one side of shift plate 35 is fixedly connected with first spring 39, one side of sliding plate 34 is fixedly connected with second spring 311, the bottom of impurity removal plate 37 forms an angle with horizontal plane.
[0024] Cleaning pad 33 is nylon component, cleaning pad 33 surface is coated with hydrophobic and oleophobic coating, impurity removal plate 37 is stainless steel component. The front end of dehydration tank 1 is equipped with tank door, the front end of tank door is threadedly connected with bolt, the surface of bolt is threadedly connected to the inner wall of dehydration tank 1, one side of dehydration tank 1 is communicated with drain pipe.
[0025] Electric telescopic rod 31 includes telescopic cylinder fixedly connected to the top of dehydration tank 1, telescopic cylinder inner wall is slidably connected with telescopic rod, the surface of telescopic rod is fixedly connected with limit block at upper end, the surface of limit block is slidably connected to the inner wall of telescopic cylinder, the bottom end of telescopic rod is fixedly connected to the top of cleaning plate 32, the inner wall of telescopic cylinder is rotatably connected with lead screw, the surface of lead screw is threadedly connected to the inner wall of telescopic rod, the surface of telescopic cylinder is fixedly connected with servo motor at upper end, the output shaft of servo motor is fixedly connected to the top end of lead screw.
[0026] As shown, Figure 2 Dehydration mechanism 2 includes filter plate 21 fixedly connected to the inner wall of dehydration tank 1, the inner wall of dehydration tank 1 is fixedly connected with hydraulic cylinder 22, one end of hydraulic cylinder 22 is fixedly connected with extrusion plate 23, the surface of cleaning pad 33 contacts one side of filter plate 21.
[0027] When organic fertilizer needs to be dehydrated, connect the drain pipe on dehydration tank 1 with corresponding pipe flange, then transport organic fertilizer material into dehydration tank 1, so that a certain amount of material enters dehydration tank 1, at this time, manually open hydraulic cylinder 22, one end of hydraulic cylinder 22 moves to drive extrusion plate 23 to move towards filter plate 21, extrusion plate 23 moves to extrude material, the material is dehydrated after being extruded, and water is filtered through filter plate 21 and flows to the designated place through drain pipe.
[0028] After dehydration is completed, use a special tool such as electric wrench to rotate bolt, so that tank door is separated from dehydration tank 1, and the front end of dehydration tank 1 is opened, at this time, the material in dehydration tank 1 can be cleaned.
[0029] When the filter plate 21 needs to be cleaned, the electric telescopic rod 31 is manually opened, the cleaning plate 32 is driven to move downward by the electric telescopic rod 31, the cleaning pad 33 is driven to move downward by the cleaning plate 32, and the cleaning pad 33 scrapes and sweeps the impurities attached to the filter plate 21, so that the impurities are separated from the surface of the filter plate 21.
[0030] In the scraping and sweeping of the cleaning pad 33, the electric push rod 36 is manually opened, the telescopic end of the electric push rod 36 moves to push the moving plate 35 to move in the moving frame 38, the moving plate 35 moves to drive the cleaning pad 33 to move and press the first spring 39 on the surface of the cleaning plate 32, the cleaning pad 33 moves to drive the sliding plate 34 to move in the sliding frame 310 and stretch the second spring 311, and in the movement of the cleaning pad 33, the impurities attached to the cleaning pad 33 are shaken off, at this time, the impurity removing plate 37 scrapes and removes the moving cleaning pad 33, so that the impurities with strong adhesion fall off the surface of the cleaning pad 33, the telescopic end of the electric push rod 36 moves away from the moving plate 35, at this time, the elastic force of the first spring 39 and the second spring 311 drives the cleaning pad 33 to reset.
[0031] As shown in Figure 4 , one side of the cleaning plate 32 is fixedly connected with the sliding frame 310 and the moving frame 38, the surface of the sliding plate 34 is slidingly connected to the inner wall of the sliding frame 310, the surface of the moving plate 35 is slidingly connected to the inner wall of the moving frame 38, the other end of the first spring 39 is fixedly connected to one side of the inner wall of the moving frame 38, and the other end of the second spring 311 is fixedly connected to one side of the inner wall of the sliding frame 310.
[0032] As shown in Figure 4 , the top and the bottom of the cleaning plate 32 are rotatably connected with the compression roller 312, the surface of the compression roller 312 is in contact with the surface of the cleaning pad 33, and the inner top wall of the dehydration tank 1 is fixedly connected with the baffle 313.
[0033] In the scraping and sweeping of the cleaning pad 33, the electric push rod 36 is manually opened, the telescopic end of the electric push rod 36 moves to push the moving plate 35 to move in the moving frame 38, the moving plate 35 moves to drive the cleaning pad 33 to move and press the first spring 39 on the surface of the cleaning plate 32, the cleaning pad 33 moves to drive the sliding plate 34 to move in the sliding frame 310 and stretch the second spring 311, and in the movement of the cleaning pad 33, the impurities attached to the cleaning pad 33 are shaken off, at this time, the impurity removing plate 37 scrapes and removes the moving cleaning pad 33, so that the impurities with strong adhesion fall off the surface of the cleaning pad 33, the telescopic end of the electric push rod 36 moves away from the moving plate 35, at this time, the elastic force of the first spring 39 and the second spring 311 drives the cleaning pad 33 to reset.
[0034] It should be noted that the above description, the dehydration tank 1, filter plate 21, hydraulic cylinder 22, extrusion plate 23, servo motor and electric push rod 36 are more mature devices in the prior art, the specific model can be selected according to the actual needs, at the same time, the power supply of hydraulic cylinder 22, servo motor and electric push rod 36 can be built-in power supply, also can be power supply, the specific power supply mode is selected according to the situation, here is not repeated.
[0035] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.
Claims
1. A dehydration device for organic fertilizer production with an anti-clogging mechanism, characterized in that, include: A dehydration tank (1) is provided with a dehydration mechanism (2) inside the dehydration tank (1); The cleaning mechanism (3) includes an electric telescopic rod (31) located on the top of the dehydration tank (1). A cleaning plate (32) is fixedly connected to the bottom end of the electric telescopic rod (31). A cleaning pad (33) is attached to the surface of the cleaning plate (32). A sliding plate (34) and a moving plate (35) are fixedly connected to one side of the cleaning pad (33). An electric push rod (36) is embedded in one side of the cleaning plate (32). A dirt removal plate (37) is fixedly connected to the bottom of the cleaning plate (32). The end of the dirt removal plate (37) contacts the surface of the cleaning pad (33). A first spring (39) is fixedly connected to one side of the moving plate (35). A second spring (311) is fixedly connected to one side of the sliding plate (34).
2. The dehydration device for organic fertilizer production with an anti-clogging mechanism according to claim 1, characterized in that: The dehydration mechanism (2) includes a filter plate (21) fixedly connected to the inner wall of the dehydration tank (1), a hydraulic cylinder (22) fixedly connected to the inner wall of the dehydration tank (1), a squeezing plate (23) fixedly connected to one end of the hydraulic cylinder (22), and the surface of the cleaning pad (33) in contact with one side of the filter plate (21).
3. A dehydration device for organic fertilizer production with an anti-clogging mechanism according to claim 1, characterized in that: The cleaning plate (32) is fixedly connected to a sliding frame (310) and a moving frame (38) on one side. The surface of the sliding plate (34) is slidably connected to the inner wall of the sliding frame (310), and the surface of the moving plate (35) is slidably connected to the inner wall of the moving frame (38).
4. A dehydration device for organic fertilizer production with an anti-clogging mechanism according to claim 3, characterized in that: The other end of the first spring (39) is fixedly connected to one side of the inner wall of the sliding frame (38), and the other end of the second spring (311) is fixedly connected to one side of the inner wall of the sliding frame (310).
5. A dehydration device for organic fertilizer production with an anti-clogging mechanism according to claim 1, characterized in that: The top and bottom of the cleaning plate (32) are rotatably connected to pressure rollers (312), and the surface of the pressure rollers (312) contacts the surface of the cleaning pad (33).
6. A dehydration device for organic fertilizer production with an anti-clogging mechanism according to claim 1, characterized in that: The bottom of the impurity removal plate (37) forms an angle with the horizontal plane.
7. A dehydration device for organic fertilizer production with an anti-clogging mechanism according to claim 1, characterized in that: The inner top wall of the dehydration tank (1) is fixedly connected to a baffle (313).
Citation Information
Patent Citations
Dehydration device for organic fertilizer production
CN219868802U