Aluminum bar heating conveying roller and tool jig thereof

By designing the central shaft, positioning cup, and heat dissipation cylinder structure of the aluminum rod heating conveyor roller, the problems of high conveyor roller cost and high temperature resistance requirements of high-temperature bearings were solved, achieving better heat dissipation and extended service life.

CN223710220UActive Publication Date: 2025-12-23COMETAL FOSHAN EXTRUSION TECH
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Patent Information

Application Number
CN202520038601.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-12-23
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

The integral molding of conveyor rollers in existing aluminum rod heating furnaces is costly, and the heat from the high-temperature aluminum rods is easily transferred to the bearing end, resulting in high temperature resistance requirements for the high-temperature bearings, which further increases costs.

Method used

Design an aluminum rod heating conveyor roller, including a central shaft, a positioning cup and a heat dissipation cylinder. The positioning cup and the heat dissipation cylinder form a support structure, which increases the heat transfer path distance and reduces the temperature at both ends of the central shaft. The coaxial positioning and welding of the heat dissipation cylinder and the positioning cup are achieved by using tooling fixtures.

Benefits of technology

It effectively reduces the temperature at both ends of the central shaft, lowers the cost of drive and connecting components, increases the service life of the conveyor roller, and improves heat dissipation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum bar heating conveying roller and a tool jig thereof in the technical field of aluminum profile heating furnaces. The aluminum bar heating conveying roller comprises a center shaft, two positioning cups and two heat dissipation cylinders. The central shaft has a central axis extending left and right. The positioning cups are coaxially sleeved on the central shaft in pairs. The heat dissipation cylinder is cylindrical and coaxially arranged on the center shaft in a sleeving mode. And an annular heat dissipation gap is formed between the heat dissipation cylinder and the central shaft. And the two heat dissipation cylinders are fixedly connected with the two positioning cups respectively. According to the aluminum bar heating conveying roller, a bearing structure is formed on the center shaft through the positioning cups and the heat dissipation barrels, the heat dissipation effect is better, the temperature of the two ends of the center shaft can be effectively reduced, the cost of driving and connecting components is reduced, and the service life of the conveying roller can be prolonged. The tool jig can bear and support the center shaft, and welding operation between the positioning cup and the center shaft and welding operation between the heat dissipation cylinder and the positioning cup are facilitated.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium alloy heating furnace technical field especially relates to a kind of aluminium bar heating conveying roller and its tool fixture. BACKGROUND

[0002] In aluminium bar heating furnace, heating conveying roller is supported and transported to aluminium bar.In prior art, conveying roller is integrally formed, and the cost is higher.Because of the size limitation of heating furnace, the distance between the bearing structure and the linkage structure of the axial two ends of the supporting part of conveying roller is limited, and the heat of high-temperature aluminium bar is easily transferred from the supporting part to the axial two ends of conveying roller, which has a great influence on high-temperature bearing, resulting in high-temperature bearing's high temperature resistance requirement, and further increasing the cost. SUMMARY

[0003] The utility model aims at providing a kind of aluminium bar heating conveying roller, to solve one or more technical problems existing in prior art, at least provide a kind of beneficial selection or create conditions.

[0004] To solve the above technical problems, the technical scheme adopted by the utility model is as follows:

[0005] A kind of aluminium bar heating conveying roller, comprising: center shaft, two positioning cups and two heat dissipation cylinders;

[0006] The center shaft has left and right extending central axis;Two positioning cups are coaxially sleeved on the center shaft, so that a supporting groove is provided between the two positioning cups;The heat dissipation cylinder is in the shape of a cylinder and is coaxially sleeved on the center shaft, and the heat dissipation cylinder and the center shaft have an annular heat dissipation gap, two heat dissipation cylinders are fixedly connected with two positioning cups respectively, and two positioning cups are arranged between two heat dissipation cylinders.

[0007] The aluminium bar heating conveying roller provided by the utility model has at least the following beneficial effects: the high-temperature aluminium bar is placed on the aluminium bar heating conveying roller, and is positioned by the supporting groove between the two positioning cups to avoid rolling of the aluminium bar during conveying. After the heat of the aluminium bar is transferred to the aluminium bar heating conveying roller, the heat can be dissipated through the gap between the heat dissipation cylinder and the center shaft, and the distance of the heat transfer path between the aluminium bar and the two ends of the center shaft is increased to avoid direct heat transfer to the center shaft, which causes the temperature of the two ends of the center shaft to be too high. The aluminium bar heating conveying roller of the utility model forms a supporting structure on the center shaft by the positioning cup and the heat dissipation cylinder, has better heat dissipation effect, can effectively reduce the temperature of the two ends of the center shaft, reduce the cost of driving and connecting components, and can also improve the service life of the conveying roller.

[0008] As a further improvement of the above technical scheme, the axial one end of the positioning cup is provided with a positioning part in the shape of a cone, and the positioning parts of the two positioning cups are oppositely arranged.

[0009] As a further improvement of the above technical solution, the other end of the positioning cup is provided with a cylindrical connecting part, and one end of the heat dissipation cylinder is coaxially sleeved on the connecting part and fixedly connected with the positioning cup.

[0010] As a further improvement of the above technical solution, the root of the connecting part is in the shape of a cone, and the end of the heat dissipation cylinder is provided with a corresponding inclined surface.

[0011] As a further improvement of the above technical solution, the positioning parts of the two positioning cups are arranged at intervals.

[0012] As a further improvement of the above technical solution, the central shaft has a cylindrical main shaft body, and the positioning cup and the heat dissipation cylinder are arranged outside the main shaft body.

[0013] As a further improvement of the above technical solution, the two ends of the central shaft in the axial direction are provided with connecting ends, and the diameters of the connecting ends are smaller than the diameter of the main shaft body.

[0014] The utility model also provides a tool jig suitable for the above aluminium bar heating conveying roller, which comprises: a concentric top die and a material supporting support;

[0015] At least two material supporting supports are arranged at intervals in the left-right direction, and the upper end of the material supporting support has a left-right extending supporting groove for supporting the central shaft; the concentric top die is provided with a through hole and a positioning cone, the through hole is coaxially sleeved on the central shaft, and the positioning cone is in the shape of a cone and coaxially arranged with the through hole.

[0016] The tool jig has the following beneficial effects: the two material supporting supports can support the two ends of the central shaft through the supporting grooves, the concentric top die is sleeved on the central shaft through the through hole, so that the positioning cone and the heat dissipation cylinder can be coaxially arranged, when the end of the heat dissipation cylinder is tightly pressed by the concentric top die, the other end of the heat dissipation cylinder can be tightly pressed against the connecting part of the positioning cup, the conical surface of the positioning cone can support and concentrically position the heat dissipation cylinder, so that the end of the heat dissipation cylinder in suspension is prevented from being deflected under the action of misoperation or its own weight, and the welding operation between the heat dissipation cylinder and the positioning cup is facilitated.

[0017] As a further improvement of the above technical solution, the two material supporting supports are adjustably arranged in the front-back direction or the left-right direction.

[0018] As a further improvement of the above technical solution, the material supporting support is provided with supporting rollers arranged in pairs in the front-back direction, and the axial direction of the supporting rollers extends in the left-right direction. BRIEF DESCRIPTION OF DRAWINGS

[0019] The utility model will be further described in combination with the drawings and examples.

[0020] Figure 1 is a perspective view of one embodiment of the aluminum bar heating and conveying roller provided by the utility model;

[0021] Figure 2 is a front view of one embodiment of the aluminum bar heating and conveying roller provided by the utility model;

[0022] Figure 3 is a front cross-sectional view of one embodiment of the aluminum bar heating and conveying roller provided by the utility model;

[0023] Figure 4 is a perspective exploded view of one embodiment of the aluminum bar heating and conveying roller provided by the utility model.

[0024] In the figure: 100 - central shaft, 110 - main shaft body, 120 - connecting end, 130 - bearing groove, 200 - positioning cup, 210 - positioning part, 220 - connecting part, 300 - heat dissipation cylinder, 310 - inclined surface, 400 - material supporting seat, 410 - bearing roller, 420 - bearing groove, 500 - concentric top die, 510 - through hole, 520 - positioning cone. DETAILED DESCRIPTION

[0025] This part will describe the specific embodiments of the utility model in detail, the preferred embodiments of the utility model are shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.

[0026] In the description of the utility model, it is understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore it cannot be understood as the limitation of the utility model.

[0027] In the description of the utility model, if there is a word such as "several" description, its meaning is one or more, the meaning of more than two, greater than, less than, more than, etc. is not included in the number, above, below, within, etc. is understood as including the number.

[0028] In the description of the utility model, unless otherwise explicitly limited, the words such as setting, installation, connection, etc. should be understood broadly, and the person skilled in the art can determine the specific meaning of the above words in the utility model in combination with the specific content of the technical scheme.

[0029] Refer toFigures 1 to 4 The aluminum rod heating conveying roller according to the present application has the following embodiments.

[0030] The aluminum rod heating conveying roller comprises a center shaft 100, a positioning cup 200 and a heat dissipation cylinder 300.

[0031] The center shaft 100 has a left-right extending central axis. The positioning cup 200 and the heat dissipation cylinder 300 are both two in number. The two positioning cups 200 are coaxially sleeved on the center shaft 100, and are arranged in pairs along the axial direction of the center shaft 100, so that a bearing groove 420130 with a middle low and two sides high is formed between the two positioning cups 200. The heat dissipation cylinder 300 is in a cylindrical shape. The two heat dissipation cylinders 300 are coaxially sleeved on the outer side of the center shaft 100. The two heat dissipation cylinders 300 are arranged on the opposite sides of the two positioning cups 200, respectively. That is, the two positioning cups 200 are arranged between the two heat dissipation cylinders 300. The two heat dissipation cylinders 300 are fixedly connected with the two positioning cups 200, respectively, and the heat dissipation cylinder 300 has an annular heat dissipation gap with the center shaft 100.

[0032] In actual use, a plurality of aluminum rod heating conveying rollers are arranged to support and convey high-temperature aluminum rods. The high-temperature aluminum rods are placed on the aluminum rod heating conveying roller and positioned by the bearing groove 420130 between the two positioning cups 200 to avoid rolling of the aluminum rods during conveying. After the heat of the aluminum rods is transferred to the aluminum rod heating conveying roller, the heat can be dissipated through the gap between the heat dissipation cylinder 300 and the center shaft 100, and at the same time, the heat transfer path distance of the aluminum rods and the two ends of the center shaft 100 is increased to avoid direct heat transfer to the center shaft 100 to cause the temperature of the two ends of the center shaft 100 to be too high. The aluminum rod heating conveying roller according to the present application forms a bearing structure on the center shaft 100 by the positioning cup 200 and the heat dissipation cylinder 300, has better heat dissipation effect, can effectively reduce the temperature of the two ends of the center shaft 100, reduce the cost of the driving and connecting part 220, and also can improve the service life of the conveying roller.

[0033] In the present embodiment, the center shaft 100 comprises a main shaft body 110 and two connecting ends 120. The main shaft body 110 is in a cylindrical shape, and the two connecting ends 120 are arranged at the two axial ends of the center shaft 100, respectively. The positioning cup 200 and the heat dissipation cylinder 300 are arranged on the outer side of the main shaft body 110. In the present embodiment, the diameter of the connecting end 120 is smaller than the diameter of the main shaft body 110 to facilitate the installation of the conveying roller and the assembly of the positioning cup 200 and the heat dissipation cylinder 300.

[0034] In actual use, the connecting end 120 is used for rotating connection with the conveying frame and driving connection with the driving member, so that the aluminum rod heating conveying roller can rotate relative to the conveying frame and support and convey the high-temperature aluminum rod thereon.

[0035] The positioning cup 200 is provided with a positioning portion 210 at one axial end thereof. The positioning portion 210 is in the shape of a cone and is coaxially arranged with the central shaft 100. The two positioning cups 200 are oppositely arranged to form the support groove 420 130 which is low in the middle and high on both axial sides. In this embodiment, the two positioning cups 200 are welded and fixed with the central shaft 100. The two positioning cups 200 are spaced apart in the axial direction, so that a certain spacing is left between the two positioning portions 210 to accommodate the aluminum rod with a larger diameter.

[0036] The positioning cup 200 is further provided with a connecting portion 220. The connecting portion 220 and the positioning portion 210 are respectively arranged at the two axial ends of the positioning cup 200. The connecting portion 220 is in the shape of a cylinder. The end portion of the heat dissipation cylinder 300 is coaxially sleeved on the connecting portion 220 and fixedly connected with the positioning cup 200.

[0037] The root portion of the connecting portion 220 is in the shape of a cone, so that the end of the connecting portion 220 close to the positioning cup 200 is formed with a conical step surface. The end portion of the heat dissipation cylinder 300 is provided with an inclined surface 310 corresponding to the conical step surface, so that when the heat dissipation cylinder 300 is axially abutted on the positioning cup 200, the concentricity can be improved by abutting the inclined surface 310 and the conical step surface.

[0038] In this embodiment, the central shaft 100, the positioning cup 200 and the heat dissipation cylinder 300 are all made of stainless steel. The positioning cup 200 is sleeved on the central shaft 100 and fixedly connected with the central shaft 100 through welding at the sleeving position. The end portion of the heat dissipation cylinder 300 is sleeved on the connecting portion 220 of the positioning cup 200 and fixedly connected with the connecting portion 220 through welding at the end portion and the root portion of the connecting portion 220, so that the end portion of the heat dissipation cylinder 300 can be suspended outside the central shaft 100 and form the heat dissipation gap.

[0039] The utility model also provides a tool jig suitable for the aluminum rod heating conveying roller.

[0040] At least two of the material supporting seats 400 are arranged at intervals along the left-right direction. The upper end of the material supporting seat 400 has a left-right extending supporting groove 420. The concentric top die 500 is provided with a through hole 510 and a positioning cone 520. The through hole 510 is a left-right through circular hole, and the through hole 510 is coaxially sleeved on the central shaft 100. The positioning cone 520 is in the shape of a cone and is coaxially arranged with the through hole 510.

[0041] In actual use, the two material supporting seats 400 can support the axial ends of the central shaft 100 through the supporting grooves 420, and the concentric top die 500 is sleeved on the central shaft 100 through the through hole 510, so that the positioning cone 520 and the heat dissipation cylinder 300 can be coaxially arranged. When the heat dissipation cylinder 300 is tightly pressed by the concentric top die 500, the other end of the heat dissipation cylinder 300 can be tightly pressed against the connecting portion 220 of the positioning cup 200. The conical surface of the positioning cone 520 can support and concentrically position the heat dissipation cylinder 300, so as to avoid the end of the heat dissipation cylinder 300 from being deflected under the action of misoperation or its own weight, and facilitate the welding operation between the heat dissipation cylinder 300 and the positioning cup 200.

[0042] In the embodiment, the number of the material supporting seats 400 is two. The two material supporting seats 400 support the axial ends of the central shaft 100, respectively. In some other embodiments, the number of the material supporting seats 400 can be more than three. The central shaft 100 is supported by the plurality of material supporting seats 400 alternately, so as to facilitate the sleeving of the concentric top die 500 on the central shaft 100.

[0043] In the embodiment, the two material supporting seats 400 are arranged in the front-rear direction or the left-right direction, so as to avoid the axial space of the central shaft 100 when necessary, and facilitate the sleeving of the concentric top die 500 on the central shaft 100.

[0044] In some embodiments, the two material supporting seats 400 are arranged in the front-rear direction through linear sliding rails. When the concentric top die 500 needs to be sleeved or taken out, the corresponding end of the central shaft 100 is first lifted, and the material supporting seat 400 on the same side is pushed away in the front-rear direction, so as to avoid the space and make the concentric top die 500 be sleeved on the central shaft 100.

[0045] In a further embodiment, the tooling jig further comprises a positioning block. The positioning block has a semicircular arc-shaped clamping groove. The two axial ends of the clamping groove have positioning end faces perpendicular to the axial direction. In actual use, the positioning block is clamped on the middle part of the main shaft body 110, and the clamping groove is coaxially sleeved on the outside of the main shaft body 110. The positioning portions 210 of the two positioning cups 200 are respectively abutted on the positioning end faces at the two ends of the clamping groove, so as to ensure the spacing of the two positioning cups 200, avoid axial movement to affect the spacing accuracy of the two positioning cups 200, and facilitate welding processing.

[0046] The material supporting seat 400 is provided with a pair of supporting rollers 410 arranged in front and back. The axial direction of the supporting rollers 410 extends along the left and right directions. In actual use, the two pairs of supporting rollers 410 are respectively in rolling abutment with the front and rear sides of the central shaft 100, and the central shaft 100 is supported between the two pairs of supporting rollers 410. The central shaft 100 and the positioning cup 200 and the heat dissipation cylinder 300 thereon can rotate, so as to realize welding processing on the annular path between the positioning cup 200 and the central shaft 100 and between the heat dissipation cylinder 300 and the positioning cup 200.

[0047] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the exemplary description of the above terms does not necessarily mean the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0048] Although the embodiments of the present application have been shown and described, those skilled in the art can make various changes, modifications, replacements and variations to the embodiments without departing from the principles and purposes of the present application, and these changes, modifications, equivalent variations or replacements are all included in the scope defined by the claims of the present application and the equivalents thereof. The scope of the present application is defined by the claims and the equivalents thereof.

Claims

1. An aluminum bar heating and conveying roller characterized by: The utility model relates to a center shaft, two positioning cups and two heat dissipation cylinders, and belongs to the field of centering devices. The center shaft has a left-right extending central axis. The two positioning cups are coaxially sleeved on the center shaft to form a supporting groove between the two positioning cups. The two heat dissipation cylinders are coaxially sleeved on the center shaft and have an annular heat dissipation gap between the heat dissipation cylinders and the center shaft.

2. The aluminum billet heating and conveying roller of claim 1, wherein: The axial one end of the positioning cup is provided with a conical positioning part, and the positioning parts of the two positioning cups are oppositely arranged.

3. The aluminum billet heating and conveying roller of claim 2, wherein: The axial other end of the positioning cup is provided with a cylindrical connecting part, one end of the heat dissipation cylinder is coaxially sleeved on the connecting part and is fixedly connected with the positioning cup.

4. The aluminum billet heating and conveying roller of claim 3, wherein: The root of the connecting part is conical, and the end of the heat dissipation cylinder is provided with a corresponding inclined surface.

5. The aluminum billet heating and conveying roller of claim 2, wherein: The positioning parts of the two positioning cups are spaced apart.

6. The aluminum billet heating and conveying roller of claim 3, wherein: The center shaft has a cylindrical main shaft body, and the positioning cup and the heat dissipation cylinder are arranged outside the main shaft body.

7. The aluminum billet heating and conveying roller of claim 6, wherein: Both axial ends of the center shaft are provided with connecting ends, and the diameter of the connecting end is smaller than the diameter of the main shaft body.

8. A tooling jig for the aluminum bar heating and conveying roller as set forth in claim 3, characterized by: The utility model relates to a center shaft, two positioning cups and two heat dissipation cylinders, and belongs to the field of centering devices. The two positioning cups are coaxially sleeved on the center shaft to form a supporting groove between the two positioning cups. The two heat dissipation cylinders are coaxially sleeved on the center shaft and have an annular heat dissipation gap between the heat dissipation cylinders and the center shaft.

9. The tooling fixture of claim 8, wherein: The axial one end of the positioning cup is provided with a conical positioning part, and the positioning parts of the two positioning cups are oppositely arranged.

10. The tooling fixture of claim 8, wherein: The axial other end of the positioning cup is provided with a cylindrical connecting part, one end of the heat dissipation cylinder is coaxially sleeved on the connecting part and is fixedly connected with the positioning cup. The root of the connecting part is conical, and the end of the heat dissipation cylinder is provided with a corresponding inclined surface. The positioning parts of the two positioning cups are spaced apart. The center shaft has a cylindrical main shaft body, and the positioning cup and the heat dissipation cylinder are arranged outside the main shaft body. Both axial ends of the center shaft are provided with connecting ends, and the diameter of the connecting end is smaller than the diameter of the main shaft body. The utility model relates to a center shaft, two positioning cups and two heat dissipation cylinders, and belongs to the field of centering devices. The two positioning cups are coaxially sleeved on the center shaft to form a supporting groove between the two positioning cups. The two heat dissipation cylinders are coaxially sleeved on the center shaft and have an annular heat dissipation gap between the heat dissipation cylinders and the center shaft. The axial one end of the positioning cup is provided with a conical positioning part, and the positioning parts of the two positioning cups are oppositely arranged. The axial other end of the positioning cup is provided with a cylindrical connecting part, one end of the heat dissipation cylinder is coaxially sleeved on the connecting part and is fixedly connected with the positioning cup. The root of the connecting part is conical, and the end of the heat dissipation cylinder is provided with a corresponding inclined surface. The positioning parts of the two positioning cups are spaced apart. The center shaft has a cylindrical main shaft body, and the positioning cup and the heat dissipation cylinder are arranged outside the main shaft body. Both axial ends of the center shaft are provided with connecting ends, and the diameter of the connecting end is smaller than the diameter of the main shaft body.