Parking buffer mechanism for tunnel kiln car
By designing a buffer mechanism with an arc-shaped buffer plate and a support frame on the tunnel kiln car, the problem of inertial collapse when the kiln car stops was solved, achieving smooth stopping of the kiln car and improving safety.
Patent Information
- Application Number
- CN202520132565.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Existing tunnel kiln cars are prone to collapsing due to inertia when stopping, posing a safety hazard. A buffer device is needed to ensure the smooth stopping of the kiln cars.
Design a buffer mechanism including an arc-shaped buffer plate and a support frame. One end of the buffer plate is hinged and the other end is placed on the support frame. Buffering and deceleration are achieved by friction between the arc top and the bottom of the kiln car. The support frame is enhanced with springs and hydraulic cylinders to enhance stability.
It achieves smooth stopping of the kiln car, improves safety and ease of use, has a significant buffering effect, and enhances the stability of the support frame.
Smart Images

Figure CN223710222U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sponge iron processing technical field, concretely point to a kind of tunnel kiln car parking buffer mechanism. BACKGROUND
[0002] Sponge iron (DRI) is also called direct reduced iron, mainly used for electric furnace steelmaking instead of scrap steel. Sponge iron production is stacked in reaction tank 8 after layering loading iron scale and reducing agent raw materials, and is made in tunnel kiln by oxidation-reduction reaction. During firing, reaction tank 8 needs to be stacked and placed on kiln car 7 (rail car), and kiln car 7 runs along the track composed of two guide rails 5, so as to pull the reaction tank into the tunnel kiln for firing processing. The existing kiln car enters the tunnel kiln for firing operation, or unloads the tank after firing, when the kiln car reaches the parking point, if it stops suddenly, the stacked reaction tank will collapse due to inertia, which has great safety hazard. Therefore, a buffer device is needed at the parking point of the rail car to buffer the kiln car, so as to ensure the stable parking of the kiln car. SUMMARY
[0003] The utility model provides a kind of kiln car parking buffer mechanism according to the deficiency of prior art, buffers kiln car, makes the smooth deceleration when kiln car parks, and makes kiln car park stably.
[0004] The utility model is realized by the following technical scheme, a kind of tunnel kiln car parking buffer mechanism, including the support frame being fixed between two guide rails and the buffer plate being installed at the top of support frame, the buffer plate is arc-shaped and extends along the length direction of guide rail, buffer plate one end is hinged with support frame, buffer plate other end is set on support frame, and the height of the arc top of buffer plate is higher than the bottom height of the kiln car.
[0005] The buffer mechanism of the present application is installed between two guide rails, when the kiln car approaches the parking point along the guide rail, the arc-shaped buffer plate is used for buffering, the height of the arc top of the buffer plate is higher than the bottom of the kiln car to generate contact, because one end of the buffer plate is hinged, one end is movable, the buffer plate is deformed elastically by moving forward with the kiln car, friction is generated between the arc top of the buffer plate and the bottom of the kiln car, so as to realize the buffering and deceleration effect of the kiln car, and further make the kiln car park more stably.
[0006] As an optimization, a spring is fixed between the arc top of the buffer plate and the support frame. In this optimization scheme, the spring provides a counterforce when the buffer plate is pressed down, further enhancing the friction effect with the bottom of the kiln car, and improving the buffering effect.
[0007] As an optimization, a sliding block is fixed to the end of the support frame where the buffer plate is set. In this optimization scheme, the sliding block reduces the friction between the end of the buffer plate and the top of the support frame, allowing the buffer plate to deform better.
[0008] As optimization, the bottom four corners of the support frame are provided with support legs.
[0009] As optimization, the support legs comprise a screw rod fixed at the bottom of the support frame, and an outer sleeve screwed at the lower end of the screw rod, and the lower end of the outer sleeve is fixed with a bottom plate.
[0010] As optimization, the bottom surface of the bottom plate is fixed with a rubber pad.
[0011] As optimization, two hydraulic cylinders are arranged between the support frame and the two guide rails, the two hydraulic cylinders are opposite and fixed with the support frame, and the extension ends of the two hydraulic cylinders are away from each other and abut against the inner walls of the two guide rails.
[0012] As optimization, the extension end of the hydraulic cylinder is fixed with a top plate.
[0013] As optimization, the side of the top plate away from the hydraulic cylinder is fixed with a rubber pad.
[0014] The beneficial effects of the utility model are that: the buffer mechanism is installed between the two guide rails, when the kiln car approaches the parking point along the guide rail, the buffer is buffered through the arc-shaped buffer plate, the arc top height of the buffer plate is higher than the bottom of the kiln car to generate contact, because one end of the buffer plate is hinged, one end is movable, the buffer plate is deformed by elastic deformation by the forward movement of the kiln car, friction is generated between the arc top of the buffer plate and the bottom of the kiln car, so that the kiln car buffering and deceleration effect are realized, and the kiln car is more stable when parking.
[0015] And the support frame of the buffer mechanism is supported on the ground through the support legs, and the guide rails are abutted through the hydraulic cylinders, so that the support frame has good stability in the transverse and longitudinal directions, and the installation and use are convenient. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a front view of the utility model;
[0017] Figure 2 As Figure 1 A enlarged view of A part of the utility model is shown in the figure;
[0018] Figure 3 As a plan view of the utility model;
[0019] Figure 4 As a side view of the utility model;
[0020] Figure 5 As a front view of the utility model in use state;
[0021] Figure 6 As a side view of the utility model in use state;
[0022] As shown in the figure:
[0023] 1, support frame, 2, buffer plate, 21, sliding block, 3, support leg, 31, screw rod, 32, outer sleeve, 33, bottom plate, 4, hydraulic cylinder, 41, top plate, 5, guide rail, 6, spring, 7, kiln car, 8, reaction tank, 9, rubber pad. DETAILED DESCRIPTION
[0024] In order to clearly illustrate the technical features of the present scheme, the present scheme will be described below through specific embodiments.
[0025] As Figures 1-6 shown, a tunnel kiln car parking buffer mechanism, including fixedly arranged between two guide rails 5 support frame 1 and installed on the top of the support frame 1 buffer plate 2. The top of the support frame 1 of the present embodiment is arranged with two buffer plates 2.
[0026] Specifically, the buffer plate 2 is arc-shaped and extends along the length direction of the guide rail 5, and the height of the arc top of the buffer plate 2 is higher than the bottom height of the kiln car 7. One end of the buffer plate 2 is hinged to the support frame 1, and the other end of the buffer plate 2 is arranged on the support frame 1, and the bottom of one end of the support frame 1 is fixedly connected with a sliding block 21, and the buffer plate 2 is arranged on the top of the support frame 1 through the sliding block 21, thereby reducing the friction with the support frame.
[0027] The spring 6 is fixed between the arc top of the buffer plate 2 and the support frame 1. In the present embodiment, the upper end of the spring 6 is fixedly connected with the arc top of the buffer plate 2, and the lower end of the spring 6 is fixedly connected with the top of the support frame 1, so as to realize the fixation of the spring.
[0028] The support frame 1 of the present embodiment is a rectangular frame. The bottom corners of the support frame 1 are provided with support legs 3. Specifically, the support leg 3 comprises a screw rod 31 fixedly connected to the bottom of the support frame 1, and an outer sleeve 32 screwed to the lower end of the screw rod 31, the lower end of the outer sleeve 32 is fixedly connected with a bottom plate 33, and the bottom surface of the bottom plate 33 is fixedly connected with a rubber pad 9. The support frame 1 is supported on the ground by the four support legs 3, thereby improving the longitudinal stability.
[0029] Two hydraulic cylinders 4 are arranged between the support frame 1 and the two guide rails 5, the two hydraulic cylinders 4 are opposite and fixedly connected with the support frame 1, and the telescopic ends of the two hydraulic cylinders 4 are away from each other and abut against the inner walls of the two guide rails 5. In the embodiment, the two hydraulic cylinders 4 are respectively arranged on the two side walls opposite to the guide rails 5 of the support frame 1, and the fixed ends of the hydraulic cylinders 4 are fixedly connected with the center of the side walls of the support frame 1. The telescopic ends of the hydraulic cylinders 4 are fixedly connected with a top plate 41, and the side of the top plate 41 away from the hydraulic cylinders 4 is also fixedly connected with a rubber pad 9. The support frame 1 is abutted against the two guide rails 5 by the two hydraulic cylinders 4, so that the transverse stability is improved. The support frame is fixed between the two guide rails by the cooperation of the support legs and the hydraulic cylinders, so that the installation and use are convenient.
[0030] In use, the buffer mechanism is installed at a track parking point, first, the support frame 1 is supported on the ground by the support legs 3, the height of the support legs 3 is adjusted by rotating the outer sleeve 32, so that the height of the arc top of the buffer plate 2 is higher than the height of the bottom of the kiln car 7. After the height is determined, the telescopic ends of the two hydraulic cylinders 4 are elongated, so that the two guide rails 5 are abutted, and the support frame 1 is fixed between the two guide rails 5. The kiln car 7 travels along the track, slows down when approaching the parking point, and further buffers the deceleration by the buffer plate 2. The arc top of the buffer plate 2 is in frictional contact with the bottom of the kiln car 7, and the buffer plate 2 is deformed downward by the forward movement of the kiln car 7. The arc top of the buffer plate 2 is always in frictional contact with the bottom of the kiln car 7, so that the deceleration effect is realized, and the kiln car is helped to stop stably.
[0031] Of course, the above description is not limited to the above examples, and the technical features not described in the utility model can be realized by or using the prior art, which will not be described here. The above embodiments and drawings are only used to illustrate the technical scheme of the utility model and are not a limitation on the utility model. The preferred embodiments of the utility model have been described in detail, and those skilled in the art should understand that the changes, modifications, additions or replacements made by those skilled in the art within the essential scope of the utility model do not deviate from the purpose of the utility model, and should also belong to the protection scope of the claims of the utility model.
Claims
1. A tunnel kiln car stopping and buffering mechanism, characterized in that: The invention relates to a kiln car buffer device, comprising a support frame (1) fixed between two guide rails (5) and a buffer plate (2) installed on the top of the support frame, the buffer plate (2) is arc-shaped and extends along the length direction of the guide rails (5), one end of the buffer plate (2) is hinged to the support frame (1), the other end of the buffer plate (2) is placed on the support frame (1), and the height of the arc top of the buffer plate is higher than the bottom height of the kiln car (7).
2. A tunnel kiln car stopping and buffering mechanism according to claim 1, characterized in that: A spring (6) is fixed between the arc top of the buffer plate (2) and the support frame (1).
3. A tunnel kiln car stopping and buffering mechanism according to claim 1, characterized in that: A sliding block (21) is fixed to the bottom of one end of the support frame (1) on which the buffer plate (2) is placed.
4. A tunnel kiln car stopping and buffering mechanism according to claim 1, characterized in that: Four support legs (3) are arranged at the four corners of the bottom of the support frame (1).
5. A tunnel kiln car stopping and buffering mechanism according to claim 4, characterized in that: The support leg (3) comprises a screw rod (31) fixed to the bottom of the support frame (1) and an outer sleeve (32) screwed to the lower end of the screw rod, and the lower end of the outer sleeve is fixed with a bottom plate (33).
6. A tunnel kiln car stopping and buffering mechanism according to claim 5, characterized in that: The bottom surface of the bottom plate (33) is fixed with a rubber pad (9).
7. A tunnel kiln car stopping and buffering mechanism according to claim 1, characterized in that: Two hydraulic cylinders (4) are arranged between the support frame (1) and the two guide rails (5), the two hydraulic cylinders (4) are opposite to each other and fixed to the support frame (1), and the extension ends of the two hydraulic cylinders (4) are away from each other and respectively abut against the inner walls of the two guide rails (5).
8. A tunnel kiln car stopping and buffering mechanism according to claim 7, characterized in that: The extension end of the hydraulic cylinder (4) is fixed with a top plate (41).
9. A tunnel kiln car stopping and buffering mechanism according to claim 8, characterized in that: The side of the top plate (41) away from the hydraulic cylinder is fixed with a rubber pad (9).