Rapid detection device for damage of tire curing bladder

By designing a rapid detection device for tire vulcanizing bladder damage with a rotatable support arm and multiple detection heads, the problem of detection with fixed sensor positions was solved, enabling rapid and accurate detection of the bladder and improving the comprehensiveness and precision of the detection.

CN223710596UActive Publication Date: 2025-12-23SHANDONG FENGYUAN TIRE MFG
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Patent Information

Application Number
CN202520285342.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-21
Publication Date
2025-12-23
Estimated Expiration
2035-02-21

AI Technical Summary

Technical Problem

In existing tire vulcanization bladder detection devices, the fixed sensor position leads to a fixed detection position, resulting in poor detection range and accuracy.

Method used

A rapid detection device for tire bladder damage was designed, which uses a rotatable support arm and multiple detection heads. The device detects the unevenness and movement of the bladder surface through a line laser sensor. The support arm can adjust the position of the detection heads to achieve multi-point detection.

Benefits of technology

It enables rapid and accurate detection of capsules, improves the comprehensiveness and precision of detection, is easy to operate, and provides more accurate test results.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223710596U_ABST
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Abstract

The utility model relates to the technical field of tire production, and discloses a tire curing bladder damage rapid detection device, which comprises a main body, the detection assembly comprises a supporting frame, an electric push rod, a supporting arm and detection heads, the supporting frame and the main body are fixedly installed, the electric push rod is fixedly installed at the top of the supporting frame, the supporting arm is movably installed on an output shaft of the electric push rod, and the multiple detection heads distributed on the same plane are fixedly installed at the bottom of the supporting arm; the circumferential surface of the capsule is detected through the multiple detection heads below the supporting arm, the concave-convex jumping degree of the surface of the capsule is detected through the detection heads, whether the capsule is flat or not is judged, and rapid detection is achieved; and the rotatable supporting arm can adjust whether the plurality of detection heads are distributed along the circumferential direction of the capsule or distributed along the radial direction of the capsule for detection, so that the multi-point detection function of the capsule is realized, the detection positions of the detection heads are convenient and rapid to adjust, the detection comprehensiveness is improved, and the detection result is more accurate.
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Description

Technical Field

[0001] This utility model relates to the field of tire manufacturing technology, and in particular to a rapid detection device for tire vulcanization bladder damage. Background Technology

[0002] A vulcanizing bladder is an internal mold installed inside the tire during the vulcanization process to support and shape the tire. It is cylindrical and has retaining rings fixed at both ends along the axis. There is a through hole in the center of the retaining rings. It can affect the quality of the tire, so the bladder needs to be inspected regularly.

[0003] The prior art discloses a vulcanized capsule detection device (publication number: CN216206096U), including a main shaft system; a drive unit, including a rotary drive unit connected to the main shaft system and driving the main shaft system to rotate, and an adjusting unit connected to the main shaft system and driving the main shaft system to move laterally; a clamping part; the clamping part is installed on the main shaft system and is used to clamp the vulcanized capsule; a detection part; including several line laser sensors located on both sides and above the crown of the vulcanized capsule, for detecting the uniformity of the sides and crown of the vulcanized capsule.

[0004] In existing technologies, the surface of the capsule is mainly detected by multiple sensors on the support to determine whether the surface unevenness meets the standard. However, the position of the support is fixed and cannot be adjusted. This means that the detection positions of the multiple sensors on the support are fixed, and the multiple sensors detect the unevenness of the capsule at a fixed circumference position. The detection range and accuracy are not good, and there is room for optimization.

[0005] Therefore, we propose a rapid detection device for tire vulcanization bladder damage. Utility Model Content

[0006] The present invention mainly solves the technical problem of fixed detection position caused by fixed sensor position, and provides a rapid detection device for tire vulcanization bladder damage.

[0007] To achieve the above objectives, this utility model adopts the following technical solution: a rapid detection device for tire vulcanization bladder damage, comprising:

[0008] The main body has a sliding seat on its top, and both the main body and the main body are fixedly mounted with a fixed seat.

[0009] A detection component is disposed on one side of the main body for detection. The detection component includes a support frame, an electric actuator, a support arm, and a detection head. The support frame is fixedly installed with the main body. The electric actuator is fixedly installed on the top of the support frame. The support arm is movably installed on the output shaft of the electric actuator. Several detection heads distributed on the same plane are fixedly installed at the bottom of the support arm.

[0010] A connecting structure is installed between the output shaft of the electric actuator and the support arm to adjust the position of the support arm.

[0011] In a preferred embodiment of this utility model, the support frame is formed into an L-shaped bracket, and a circular hole is provided at the top of the support frame. The output shaft of the electric actuator extends through the circular hole to the bottom of the support frame.

[0012] In a preferred embodiment of this invention, the support arm is formed into a U-shaped rod, and at least three detection heads are fixedly installed at the bottom of the support arm.

[0013] In a preferred embodiment of this utility model, the detection component includes a rotating seat and a thrust hole. The rotating seat is fixedly installed with an electric actuator and is rotatably connected to a support arm. Several thrust holes are provided on the top of the rotating seat, and a screw is provided in each thrust hole.

[0014] In a preferred embodiment of this utility model, the rotating seat is formed into a circular plate, and the center of the top plate of the rotating seat is fixedly connected to the output shaft of the electric actuator.

[0015] In a preferred embodiment of this utility model, the bottom of the rotating seat is provided with an integrally formed cylinder, and the top center of the support arm is provided with a shaft hole, which is circumferentially rotatable within the shaft hole.

[0016] In a preferred embodiment of this utility model, the thrust hole is a round hole, and several identical thrust holes are arranged in a circular array on the top of the rotating seat. A threaded hole is provided on the top of the support arm, and bolts can pass through the thrust hole and the threaded hole to fasten and lock the position of the rotating seat.

[0017] Beneficial effects

[0018] This invention provides a rapid detection device for tire vulcanization bladder damage. It has the following beneficial effects:

[0019] 1. This rapid detection device for tire vulcanizing bladder damage uses multiple detection heads located below a support arm to inspect the circumferential surface of the bladder. Each detection head can be a line laser sensor. The device detects the degree of unevenness or runout on the bladder surface to determine if the bladder is flat, enabling rapid detection. The rotatable support arm allows adjustment of the multiple detection heads, enabling them to be distributed either circumferentially or radially along the bladder. This provides multi-point detection capabilities, and the adjustment of the detection head positions is convenient and quick, improving the comprehensiveness of the detection and resulting in more accurate results.

[0020] 2. This rapid detection device for tire vulcanizing bladder damage involves rotating a support arm around a cylinder at the bottom of a rotating seat. By inserting a screw into the rotating seat at different positions and locking it with the threaded hole at the top of the support arm, the position of the support arm can be fixed. Consequently, the position of the detection head at the bottom of the support arm is fixed. Multiple detection heads can detect the surface irregularities of the rotating bladder. The device is easy to operate and flexible to use. Attached Figure Description

[0021] Figure 1 This is one of the overall perspective views of this utility model;

[0022] Figure 2 This is the second overall perspective view of the present utility model;

[0023] Figure 3 This is a perspective view of the detection component of this utility model;

[0024] Figure 4 This is a schematic diagram of the support arm of the detection component of this utility model after its position has been adjusted.

[0025] Figure 5 This is a perspective view of the rotating base of this utility model.

[0026] Legend: 10. Main body; 11. Fixed seat; 12. Sliding seat; 20. Support frame; 21. Electric actuator; 22. Support arm; 23. Detection head; 30. Rotating seat; 31. Thrust hole. Detailed Implementation

[0027] A rapid detection device for tire vulcanization bladder damage, such as Figure 1 and Figure 2 As shown, it includes:

[0028] The main body 10 has a sliding seat 12 slidably mounted on its top. Both the main body 10 and the main body 10 are fixedly mounted with fixed seats 11. Specifically, a push cylinder is fixedly mounted on the top of the main body 10. The sliding seat 12 is fixedly connected to the output shaft of the push rod. The sliding seat 12 pushes the fixed seat 11 closer to the other fixed seat 11. The two fixed seats 11 limit the end of the capsule. A motor is also fixedly mounted on one side of the sliding seat 12. A turntable is fixedly mounted on the output shaft of the motor. The fixed seat 11 of the sliding seat 12 is fixedly mounted on the turntable. The same turntable is fixedly mounted on the other side of the main body 10. The turntable mounted on the main body 10 is fixedly mounted with an air nozzle for inflating the capsule. The air nozzle is fixedly connected to a pressure gauge. The turntable on the sliding seat 12 is rotated by the motor, causing the capsule to rotate and thus be uniformly detected. The above is known prior art and will not be described in detail here.

[0029] like Figure 1 , Figure 2 , Figure 3 and Figure 4As shown, the detection assembly is located on one side of the main body 10 for detection. The detection assembly includes a support frame 20, an electric actuator 21, a support arm 22, and a detection head 23. The support frame 20 is fixedly installed to the main body 10. The electric actuator 21 is fixedly installed on the top of the support frame 20. The support arm 22 is movably installed on the output shaft of the electric actuator 21. Several detection heads 23 distributed on the same plane are fixedly installed at the bottom of the support arm 22. The support frame 20 forms an L-shaped bracket. A circular hole is opened at the top of the support frame 20. The output shaft of the electric actuator 21 extends through the circular hole to the bottom of the support frame 20. The support arm 22 forms a rod with a U-shaped cross-section. At least three detection heads 23 are fixedly installed at the bottom of the support arm 22.

[0030] In this solution, the circumferential surface of the capsule is mainly detected by multiple detection heads 23 located below the support arm 22. The detection head 23 can be a line laser sensor. The detection head 23 detects the degree of unevenness and runout on the surface of the capsule to determine whether the capsule is flat, thus achieving rapid detection. The rotatable support arm 22 can adjust whether the multiple detection heads 23 are distributed along the circumference or the radial direction of the capsule, which has the function of multi-point detection of the capsule. Adjusting the detection position of the detection head 23 is convenient and quick, improving the comprehensiveness of the detection and making the detection results more accurate.

[0031] like Figure 3 , Figure 4 and Figure 5 As shown, the connection structure is set between the output shaft of the electric actuator 21 and the support arm 22 for adjusting the position of the support arm 22;

[0032] The detection assembly includes a rotating seat 30 and thrust holes 31. The rotating seat 30 is fixedly installed with the electric actuator 21 and rotatably connected to the support arm 22. Several thrust holes 31 are opened on the top of the rotating seat 30, and a screw is installed in the thrust hole 31. The rotating seat 30 forms a circular plate. The center of the top plate of the rotating seat 30 is fixedly connected to the output shaft of the electric actuator 21. The bottom of the rotating seat 30 is provided with an integrally formed cylinder. The center of the top of the support arm 22 is provided with a shaft hole, which is circumferentially rotated in the shaft hole. The thrust holes 31 are circular holes. Several identical thrust holes 31 are arranged in a circular array on the top of the rotating seat 30. The top of the support arm 22 is provided with a threaded hole, and bolts can pass through the thrust holes 31 and the threaded hole to lock the position of the rotating seat 30.

[0033] To achieve position adjustment and locking of the support arm 22, the support arm 22 is rotated around the cylinder at the bottom of the rotating seat 30. The screw is inserted into the rotating seat 30 at different positions and locked with the threaded hole at the top of the support arm 22 to fix the position of the support arm 22. Thus, the position of the detection head 23 at the bottom of the support arm 22 is fixed. Multiple detection heads 23 perform surface concavity and convexity detection on the rotating capsule. The operation is simple and flexible.

[0034] The working principle of this utility model is as follows: Rotate the support arm 22, which rotates around the cylinder at the bottom of the rotating seat 30. Insert the screw into the rotating seat 30 at different positions and lock it with the threaded hole at the top of the support arm 22 to fix the position of the support arm 22. Thus, the position of the detection head 23 at the bottom of the support arm 22 is fixed. The rotatable support arm 22 can adjust whether the multiple detection heads 23 are distributed along the circumference of the capsule or along the radial direction of the capsule, which has the function of multi-point detection of the capsule. The detection head 23 can be a line laser sensor. By detecting the degree of unevenness and movement on the surface of the capsule through the detection head 23, it is determined whether the capsule is flat. With the help of the pressure gauge on the air nozzle, the airtightness of the capsule is determined, so as to realize the rapid detection of the capsule.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A device for rapid detection of breakage of a tire curing bladder, characterized in that, Include: The body (10), the top of the body (10) is provided with a sliding seat (12), and the body (10) and the body (10) are fixedly installed with a fixed seat (11); Detection assembly, set on one side of the body (10) for detection, the detection assembly includes support frame (20), electric push rod (21), support arm (22) and detection head (23), the support frame (20) is fixedly installed with the body (10), the electric push rod (21) is fixedly installed on the top of the support frame (20), the support arm (22) is movably installed on the output shaft of the electric push rod (21), and the support arm (22) bottom is fixedly installed with several detection heads (23) distributed on the same plane; Connecting structure, set between the output shaft of the electric push rod (21) and the support arm (22) for adjusting the position of the support arm (22).

2. The apparatus for rapid detection of the breakage of the tire vulcanization bladder according to claim 1, characterized in that: The support frame (20) forms an L-shaped bracket, and a circular hole is formed in the top of the support frame (20), the output shaft of the electric push rod (21) extends to the lower side of the support frame (20) through the circular hole.

3. The apparatus for rapid detection of the breakage of the tire vulcanization bladder according to claim 1, characterized in that: The support arm (22) forms a U-shaped rod body in cross section, and the bottom of the support arm (22) is fixedly installed with at least three detection heads (23).

4. The apparatus for rapid detection of the breakage of the tire vulcanization bladder according to claim 1, characterized in that: The detection assembly includes a rotating seat (30) and a thrust hole (31), the rotating seat (30) is fixedly installed with the electric push rod (21), the rotating seat (30) is rotatably connected with the support arm (22), a plurality of thrust holes (31) are formed in the top of the rotating seat (30), and a screw rod is arranged in the thrust hole (31).

5. The apparatus for rapid detection of the breakage of the tire vulcanization bladder according to claim 4, characterized in that: The rotating seat (30) forms a circular plate, and the output shaft of the electric push rod (21) is fixedly connected with the center position of the top plate of the rotating seat (30).

6. The apparatus for rapid detection of the breakage of the tire vulcanization bladder according to claim 4, characterized in that: The bottom of the rotating seat (30) is provided with an integrally formed cylinder, and the top center position of the support arm (22) is provided with a shaft hole, and the rotating seat (30) is rotatably arranged in the shaft hole.

7. The apparatus of claim 4, wherein: The thrust hole (31) is a circular hole, and a plurality of same thrust holes (31) are arranged in an annular array on the top of the rotating seat (30), a threaded hole is formed in the top of the support arm (22), and a bolt can pass through the thrust hole (31) and the threaded hole to fasten and lock the position of the rotating seat (30).

Citation Information

Patent Citations

  • Vulcanizing capsule detection device

    CN216206096U