Stacked material detection mechanism
By designing a stacking detection mechanism, and utilizing an insulating detection unit and a reset structure, rapid and stable stacking detection is achieved, solving the problems of product quality degradation and machine damage caused by parts stacking on the middle template, and improving detection efficiency and accuracy.
Patent Information
- Application Number
- CN202520238779.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-14
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-14
AI Technical Summary
In the production line, the stacking of parts on the intermediate template leads to a decline in product quality and damage to processing machines. Existing technologies make it difficult to detect and avoid this situation quickly and accurately.
A stacking detection mechanism was designed, including a stacking detection probe, an insulation detection part, a sensing part, a connecting part, and a short-circuit part. The mechanism avoids false detection by using an insulating plate and an isolation space, and achieves fast and stable stacking detection by using a reset structure and a spring structure.
It improves testing efficiency and accuracy, avoids testing errors and material waste, and ensures product quality and machine safety.
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Figure CN223710690U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to mechanical equipment technical field, especially a kind of stacking detection mechanism. BACKGROUND
[0002] With the high-speed development of industrial system, current in various production lines often use middle template as installation matrix or undertake material to be processed, processing and transfer, in the processing process, it can be controlled by machine cooperation system all the way to process progress, but machine, system all exist error situation, leading to installation, plug-in part stacking on middle template, affect subsequent processing, and it will lead to the decline of product quality, therefore in order to improve the finished product quality of product, also in order to avoid the damage of stacked parts to subsequent processing machine, the parts and materials stacked on middle template need to be detected. SUMMARY
[0003] The utility model discloses a kind of stacking detection mechanism, which aims at detecting stacking state quickly and stably.
[0004] To achieve the above object, the utility model provides a kind of stacking detection mechanism, including stacking detection probe, the one end of the stacking detection probe is equipped with insulating detection part, the insulating detection part is sequentially equipped with inductive part and connecting portion along the extension direction of stacking detection probe, the outer periphery between the connecting portion and the outer periphery of inductive part is equipped with insulating plate, the connecting portion, insulating plate, inductive part are enclosed to form isolated space, the end face of the connecting portion away from inductive part is equipped with connecting seat, the connecting seat and connecting portion are enclosed to form test space, short-circuit part is arranged in the connecting portion, the short-circuit part is arranged in isolated space, the inductive part is equipped with stacking detection part corresponding short-circuit part, the short-circuit part is equipped with reset structure relative to stacking detection part.
[0005] In an embodiment of the present application, the connecting seat is equipped with multiple guide columns towards inductive part, the connecting portion is slidably connected to the guide column, the reset structure is sleeved on the guide column, and one end is connected to the connecting portion, and the other end is connected to the inductive part.
[0006] In an embodiment of the present application, the short-circuit part includes insulating probe and short-circuit probe, the insulating probe and short-circuit probe are connected at tail and coaxially arranged, the insulating probe is arranged out of the connecting portion and towards the connecting seat, the short-circuit probe is arranged in isolated space and relative to stacking detection part, the reset structure is sleeved on the short-circuit probe, and the reset structure is slidably connected to the inner wall of the connecting portion.
[0007] In an embodiment of the present application, the insulating probe is equipped with multiple, and the multiple insulating probes are arrayed on the end face of the connecting portion towards the connecting seat, and the short-circuit probe is equipped with multiple corresponding insulating probe.
[0008] In an embodiment of the present application, the stack detection portion is provided with a plurality of induction probes relative to a plurality of short circuit probes, the plurality of induction probes are arranged through the induction portion, and the induction probes are connected to the isolation space.
[0009] In an embodiment of the present application, a buffer spring is sleeved on the outer periphery of the induction probe, and the buffer spring is slidingly connected to the inner wall of the induction portion.
[0010] By adopting the above technical scheme, the present application has the following advantages:
[0011] 1. One end of the stack detection probe is provided with an insulation detection portion for detecting whether the stack, and the other end can be connected to other mechanisms, such as a lifting structure formed by a cylinder, a lead screw and a guide rail, so that the insulation detection portion can be lowered for detection when it needs to work, and can be raised to facilitate material transfer when it does not need to work, thereby effectively improving the detection efficiency and making the test more convenient.
[0012] 2. The test space formed by the connecting portion and the connecting seat can adapt to the middle mold plate to be detected and the material thereon, an insulation plate is arranged between the connecting portion and the induction portion to avoid direct contact therebetween, and the isolation space is also arranged to separate the two to avoid contact therebetween when there is no stack on the middle mold plate, thereby preventing test failure and material waste.
[0013] 3. The connecting portion is provided with a short circuit portion, the induction portion is provided with a stack detection portion, the short circuit portion is provided with a reset structure relative to the stack detection portion, the reset structure is generally a spring structure, the short circuit portion can be connected to the surface of the middle mold plate, when there is no stack on the middle mold plate, the lifting structure drives the stack detection mechanism to descend, the test space surrounds the middle mold plate, the short circuit portion is connected to the material on the middle mold plate, the short circuit portion does not connect to the stack detection portion, and the short circuit portion does not output the stack signal, when there is a stack on the middle mold plate and the short circuit portion is connected to the material on the middle mold plate, the short circuit portion will stably rise under the help of the spring structure due to the thickening of the material, and the short circuit portion will pass through the isolation space to be connected to the stack detection portion, so that the stack detection portion is short-circuited and outputs the stack signal, so that the subsequent machine body can know that the currently detected middle mold plate has a problem and needs to be maintained or discarded, and the stack condition can be quickly and stably detected by the structure. BRIEF DESCRIPTION OF DRAWINGS
[0014] In order to more clearly illustrate the technical solutions of the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or prior art description, obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained according to the structures shown in these drawings without creative labor.
[0015] Fig. 1 It is a structure diagram of the material stacking detection mechanism of the present application.
[0016] Fig. 2 It is a front view of the material stacking detection mechanism of the present application.
[0017] Fig. 3 It is a sectional view of the material stacking detection mechanism of the present application.
[0018] Explanation of reference numerals:
[0019] 1, material stacking detection probe; 2, insulation detection part; 3, induction part; 31, material stacking detection part; 32, induction probe; 33, buffer spring; 4, connecting part; 41, short circuit part; 42, insulation probe; 43, short circuit probe; 44, reset structure; 5, connecting seat.
[0020] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical solutions and advantages of the present application more clear, the present application will be further described in detail below with reference to the drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present application, and are not used to limit the present application.
[0022] Reference Figs. 1 to 3 In order to achieve the above purpose, the present application provides a material stacking detection mechanism, which comprises a material stacking detection probe 1, the material stacking detection probe 1 is provided with an insulation detection part 2 at one end, the insulation detection part 2 is provided with an induction part 3 and a connecting part 4 in sequence along the extension direction of the material stacking detection probe 1, an insulation plate is arranged between the outer periphery of the connecting part 4 and the outer periphery of the induction part 3, the connecting part 4, the insulation plate and the induction part 3 enclose a isolation space, the end face of the connecting part 4 away from the induction part 3 is provided with a connecting seat 5, the connecting seat 5 and the connecting part 4 enclose a test space, a short circuit part 41 is arranged in the connecting part 4, the short circuit part 41 is arranged in the isolation space, the induction part 3 is provided with a material stacking detection part 31 corresponding to the short circuit part 41, and the short circuit part 41 is provided with a reset structure 44 relative to the material stacking detection part 31.
[0023] One end of the stacked material detection probe 1 is provided with an insulation detection part 2 for detecting whether the material is stacked, and the other end can be connected to other mechanisms, such as using a cylinder, a lead screw, a guide rail to form a lifting structure, so that the insulation detection part 2 can be lowered for detection when needed, and can be raised to facilitate material transfer when not needed, which can effectively improve the detection efficiency and make the test more convenient.
[0024] The test space formed by the connecting part 4 and the connecting seat 5 can adapt to the middle mold plate to be detected and the material thereon. An insulation plate is arranged between the connecting part 4 and the sensing part 3 to avoid direct contact therebetween. Similarly, the isolation space is also used to separate the two to avoid contact between the connecting part 4 and the sensing part 3 when there is no stacked material on the middle mold plate, which can cause test failure. Through this structure, the detection accuracy can be ensured, and the waste of material caused by test failure can be avoided.
[0025] The connecting part 4 is provided with a short-circuit part 41, and the sensing part 3 is provided with a stacked material detection part 31. The short-circuit part 41 is provided with a reset structure 44 opposite the stacked material detection part 31. The reset structure 44 is generally a spring structure. The short-circuit part 41 can be connected to the surface of the middle mold plate. When there is no material on the middle mold plate, the lifting structure drives the stacked material detection mechanism to descend, and the test space is wrapped around the middle mold plate. The short-circuit part 41 is connected to the material on the middle mold plate, and the short-circuit part 41 will not be connected to the stacked material detection part 31, which will not output a stacked material signal. When there is stacked material on the middle mold plate, the short-circuit part 41 is connected to the material on the middle mold plate. Because the thickness of the material is thick, the short-circuit part 41 will rise stably with the help of the spring structure, and it will pass through the isolation space and be connected to the stacked material detection part 31, so that the stacked material detection part 31 is short-circuited and sends out a stacked material signal, so that the subsequent machine body can know that the currently detected middle mold plate has a problem and needs to be maintained or discarded. Through this structure, the stacked material condition can be quickly and stably detected.
[0026] In combination with reference to Fig. 1 The connecting seat 5 is provided with a plurality of guide columns toward the sensing part 3. The connecting part 4 is slidingly connected to the guide columns. The reset structure 44 is sleeved on the guide columns and connected to the connecting part 4 at one end and to the sensing part 3 at the other end.
[0027] In this feasible embodiment, the guide columns are made of insulating material to avoid direct short-circuit of the sensing part 3. The guide columns cooperate with the reset structure 44, which is generally a spring structure, so that only when there is stacked material on the middle mold plate to be detected, the compression amount of the connecting part 4 can contact the sensing part 3, so that the sensing part 3 sends out a stacked material signal. Similarly, the connecting seat 5 is used to limit the position of the mold plate to ensure the stability of the movement of the connecting part 4 and improve the test accuracy.
[0028] In combination with reference to Fig. 3The short circuit part 41 comprises an insulating probe 42 and a short circuit probe 43, the insulating probe 42 and the short circuit probe 43 are coaxially arranged and connected at the tail, the insulating probe 42 is arranged towards the connecting seat 5 and penetrates the connecting part 4, the short circuit probe 43 is arranged opposite to the material stacking detection part 31 and penetrates the isolation space, the reset structure 44 is sleeved on the short circuit probe 43 and is slidingly connected to the inner wall of the connecting part 4.
[0029] The insulating probe 42 is used for directly contacting the material on the middle mold plate, the insulating material can avoid damage to the mold plate, the short circuit probe 43 is used for short circuiting the sensing part 3, and the reset structure 44 can limit the short circuit probe 43, so that only when the material is stacked can the compression amount of the short circuit probe 43 be removed to cause short circuit of the sensing part 3, which is simple in structure and can improve the test efficiency.
[0030] In combination with the drawings, Fig. 3 The insulating probe 42 is provided with a plurality of insulating probes 42, and the plurality of insulating probes 42 are arranged on the end surface of the connecting part 4 towards the connecting seat 5.
[0031] The insulating probe 42 is provided with a plurality of insulating probes 42, and the plurality of insulating probes 42 are arranged on the end surface of the connecting part 4 towards the connecting seat 5.
[0032] In combination with the drawings, Fig. 3 The material stacking detection part 31 is provided with a plurality of sensing probes 32 corresponding to the plurality of short circuit probes 43, the plurality of sensing probes 32 are arranged in the sensing part 3, and the sensing probe 32 is connected to the isolation space.
[0033] Each sensing probe 32 corresponds to a short circuit probe 43, so that the system can accurately know which material on the middle mold plate is stacked, and then quickly and accurately trace the system vulnerability and machine fault, thereby improving the maintenance efficiency of the whole machine.
[0034] In combination with the drawings, Fig. 3 The sensing probe 32 is sleeved with a buffer spring 33, and the buffer spring 33 is slidingly connected to the inner wall of the sensing part 3.
[0035] The buffer spring 33 enables the sensing probe 32 to displace, so that when the material at one position on the middle mold plate is too much, the displacement amount of the insulating probe 42 is too large, but the actual isolation space is limited, which causes damage to the probe on the middle mold plate, thereby effectively protecting the product and the end of the probe, and improving the working efficiency of the machine.
[0036] The same or similar reference numerals in the drawings of the embodiments correspond to the same or similar components; in the description of the present application, it is understood that if the orientations or positional relationships indicated by the terms "upper", "lower", "left", "right" and the like are based on the orientations or positional relationships shown in the drawings, they are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the terms describing the positional relationships in the drawings are only used for exemplary illustration, and cannot be understood as a limitation on the present patent, for those skilled in the art, the specific meanings of the above terms can be understood according to the specific circumstances.
[0037] The above is only a preferred embodiment of the present application, and is not used to limit the present application, any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims
1. A lamination detection mechanism comprising a lamination detection probe, characterized by, The end of the stacking detection probe is provided with an insulation detection part, the insulation detection part is sequentially provided with a sensing part and a connecting part along the extension direction of the stacking detection probe, an insulation plate is arranged between the outer periphery of the connecting part and the outer periphery of the sensing part, the connecting part, the insulation plate and the sensing part enclose a separation space, the end face of the connecting part away from the sensing part is provided with a connecting seat, the connecting seat and the connecting part enclose a test space, a short-circuit part is arranged in the connecting part, the short-circuit part is arranged in the separation space, the sensing part is provided with a stacking detection part corresponding to the short-circuit part, and the short-circuit part is provided with a reset structure opposite the stacking detection part.
2. The stack detection mechanism of claim 1, wherein The connecting seat is provided with a plurality of guide columns towards the sensing part, the connecting part is slidingly connected to the guide columns, and the reset structure is sleeved on the guide columns and connected to the connecting part at one end and to the sensing part at the other end.
3. The stack detection mechanism of claim 1, wherein The short-circuit part comprises an insulation probe and a short-circuit probe, the insulation probe and the short-circuit probe are coaxially arranged and connected at the tail, the insulation probe penetrates out of the connecting part and is arranged towards the connecting seat, the short-circuit probe is arranged in the separation space and opposite the stacking detection part, the reset structure is sleeved on the short-circuit probe, and the reset structure is slidingly connected to the inner wall of the connecting part.
4. The stack detection mechanism of claim 3, wherein The insulation probe is provided with a plurality of insulation probes, and the plurality of insulation probes are arranged at the end face of the connecting part towards the connecting seat.
5. A stack detection mechanism according to claim 4, wherein, The stacking detection part is provided with a plurality of sensing probes opposite the plurality of short-circuit probes, and the plurality of sensing probes are arranged in the sensing part.
6. A stack detection mechanism according to claim 5, wherein, The outer periphery of the sensing probe is sleeved with a buffer spring, and the buffer spring is slidingly connected to the inner wall of the sensing part.