Winding structure of flying fork type winding machine

Abstract

The utility model discloses a flying fork type winding machine winding structure which comprises a supporting assembly, a winding mechanism, a flying fork mechanism and a sliding mechanism, the winding mechanism is installed on the supporting assembly and used for winding a coil, the flying fork mechanism is installed on the supporting assembly and used for assisting the winding mechanism in winding, and the sliding mechanism is installed on the winding mechanism and used for assisting the winding mechanism in winding. The flying fork mechanism is used for adjusting the winding mechanism and comprises a flying fork body, a limiting roller and a main shaft body, the flying fork body is installed at one end of the main shaft body, the main shaft body is installed in the supporting assembly so that the main shaft body can pivot the flying fork body conveniently, and the limiting roller is installed in the flying fork body. Through the arrangement of the flying fork mechanism, the winding mechanism and the sliding mechanism, high automation and accurate control of the coil winding process are achieved. The flying fork mechanism can stably assist the winding mechanism in winding, it is ensured that key parameters of the height and the number of turns of the coil meet the design requirements, and therefore the production precision is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to a winding device technical field, concretely is a fly whisk formula winding machine winding structure. BACKGROUND

[0002] With the rapid development of modern electronic technology, the coil as one of the core components of electronic equipment, in common mode filter, multi-frequency transformer, impedance transformer, balanced and unbalanced conversion transformer, electronic equipment EMI noise suppression, personal computer and its peripheral equipment USB line, liquid crystal display panel, low voltage differential signal processing and automobile remote key, etc. Multiple high-tech fields play an indispensable role. With the continuous progress and expansion of these fields, the demand for coils is increasing day by day, and the performance and production efficiency are also increasing.

[0003] The manufacturing process of the coil is complex and delicate, and needs to be carefully treated through multiple processes to finally meet the design requirements. The primary process of coil forming is winding, that is, winding the wire such as enameled wire and cotton-covered wire into the required shape and structure according to the specific parameters and specifications.

[0004] The traditional coil winding method mainly includes manual winding, semi-automatic winding and full-automatic winding. Among them, although manual winding can meet the basic winding requirements to a certain extent, due to the limitation of operation precision and efficiency, it is often difficult to meet the production requirements of high precision and high efficiency. Especially in the control of key parameters such as coil height and number of turns, manual winding often cannot meet the strict requirements of modern electronic equipment on coil performance. In order to solve this problem, the present inventors propose a fly whisk type winding machine winding structure. UTILITY MODEL CONTENTS

[0005] In view of the deficiencies in the above-mentioned technology, the utility model provides a fly whisk type winding machine winding structure.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a fly whisk type winding machine winding structure, comprising a support assembly, a winding mechanism, a fly whisk mechanism and a sliding mechanism, the winding mechanism is installed on the support assembly and is used for winding the coil, the fly whisk mechanism is installed on the support assembly and is used for assisting the winding mechanism to wind, the sliding mechanism is installed on the winding mechanism and is used for adjusting the winding mechanism, the fly whisk mechanism comprises a fly whisk body, a limiting roller and a main shaft body, the fly whisk body is installed on one end of the main shaft body, the main shaft body is installed inside the support assembly, the main shaft body is pivoted to the fly whisk body, and the limiting roller is installed inside the fly whisk body and is used for limiting the coil.

[0007] As a further illustration, the flying fork driving motor is installed at one end of the support assembly, the first transmission wheel is installed at one end of the flying fork driving motor, and is used to drive the first transmission wheel to rotate, and the transmission rod is installed at one end of the flying fork driving motor.

[0008] As a further illustration, the transmission rod is provided with a second transmission wheel extending outward, the second transmission wheel is installed at one end of the transmission rod, the second transmission wheel is provided with a transmission belt extending outward, the transmission belt is respectively sleeved in the second transmission wheel and the main shaft body, and the transmission belt is provided with a pressing wheel extending outward, the pressing wheel is installed in the inside of the support assembly, and is used to press the transmission belt.

[0009] As a further illustration, the winding mechanism includes a double-power wire arranging motor and a base mold motor, the double-power wire arranging motor is installed at the top of the support assembly, the base mold motor is installed at one end of the double-power wire arranging motor, the base mold motor is provided with a first winding disc extending outward, the first winding disc is installed on the support assembly, the first winding disc is provided with a second winding disc extending outward, and the second winding disc is installed on the support assembly.

[0010] As a further illustration, the wire arranging driving motor is installed at one end of the support assembly, the upper wire arranging block is installed at one end of the sliding mechanism, the lower wire arranging block is installed at one end of the sliding mechanism, the upper wire arranging block is provided with an iron core extending outward, and the iron core is located between the upper wire arranging block and the lower wire arranging block.

[0011] As a further illustration, the sliding mechanism includes a first vertical sliding block, a second vertical sliding block and a vertical guide rail, the vertical guide rail is installed at one end of the support assembly, the first vertical sliding block is vertically installed on the vertical guide rail and can reciprocate vertically relative to the vertical guide rail, is used to drive the upper wire arranging block to move, the second vertical sliding block is vertically installed on the vertical guide rail and can reciprocate vertically relative to the vertical guide rail, is used to drive the lower wire arranging block to move, the upper wire arranging block is located at one end of the first vertical sliding block, and the lower wire arranging block is installed at one end of the second vertical sliding block.

[0012] As a further illustration, the sliding guide rail is installed in the inside of the support assembly, the first sliding block is installed in the inside of the sliding guide rail, is used to drive the support assembly to move, and the second sliding block is installed at the bottom of the support assembly.

[0013] As a further illustration, the support assembly includes a workbench, a main shaft mounting frame, a support frame and a support plate, the main shaft mounting frame is installed at one end of the workbench, the support frame is installed on the upper surface of the workbench, the support plate is installed at the bottom of the workbench, the main shaft body is located inside the main shaft mounting frame, the flying fork driving motor is located at one end of the main shaft mounting frame, the pressure wheel is located inside the main shaft mounting frame, the double-power wire arranging motor is located at the top of the workbench, the wire arranging driving motor is located at one end of the main shaft mounting frame, the sliding guide rail is located inside the support plate, and the first wire reel and the second wire reel are located on the support frame, respectively.

[0014] As a further illustration, the base is installed at the middle part of the flying fork body, the base is provided with a profiled seat extending outward, the profiled seat is installed at one end of the base, and the vertical guide rail is located at one end of the base.

[0015] In summary, the flying fork type winding machine winding structure has the following beneficial effects: the flying fork mechanism, the winding mechanism and the sliding mechanism are introduced to work cooperatively, the high automation and accurate control of the winding process are realized, the flying fork mechanism can stably assist the winding mechanism to wind, the key parameters such as the height and the number of turns of the coil meet the design requirements, and the production precision is improved. At the same time, the automatic winding process reduces manual intervention, and the production efficiency is significantly improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is a perspective view of the flying fork type winding machine winding structure of the utility model;

[0017] Figure 2 It is a perspective view of the flying fork type winding machine winding structure of the utility model;

[0018] Figure 3 It is a perspective view of the flying fork type winding machine winding structure of the utility model;

[0019] Figure 4 It is a perspective view of the flying fork type winding machine winding structure of the utility model; DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0021] As Figures 1-4The utility model discloses a fly fork formula winding machine winding structure, including support assembly, winding mechanism, fly fork mechanism and sliding mechanism, winding mechanism installs in support assembly, is used for winding to the coil, fly fork mechanism installs in support assembly, is used for the winding of auxiliary winding mechanism, sliding mechanism installs in winding mechanism, is used for adjusting winding mechanism, fly fork mechanism includes fly fork body 11, limit idler 12 and main shaft body 18, fly fork body 11 installs in one end of main shaft body 18, main shaft body 18 installs in the inside of support assembly, and it is convenient for main shaft body 18 pivot fly fork body 11, limit idler 12 installs in the inside of fly fork body 11, is used for the location of coil.

[0022] Still including fly fork drive motor 13, first transmission 14 and transmission rod 15, fly fork drive motor 13 installs in one end of support assembly, first transmission 14 installs in one end of fly fork drive motor 13, is used for driving first transmission 14 and rotates, transmission rod 15 installs in one end of fly fork drive motor 13, and transmission rod 15 outwardly extending is provided with second transmission 16, and second transmission 16 installs in one end of transmission rod 15, and second transmission 16 outwardly extending is provided with transmission belt 19, and transmission belt 19 is respectively set in the inside of second transmission 16 and main shaft body 18, and transmission belt 19 outwardly extending is provided with compression wheel 17, and compression wheel 17 installs in the inside of support assembly, is used for the compression of transmission belt 19 and is tight.

[0023] Specifically, first, start fly fork drive motor 13, drive transmission rod 15 to rotate through first transmission 14.Second transmission 16 on transmission rod 15 drives transmission belt 19 to move, and transmission belt 19 is set in the inside of second transmission 16 and main shaft body 18, realizes the transmission of power, and compression wheel 17 will be compressed to transmission belt 19, ensures the stability and reliability in transmission process, and main shaft body 18 pivots fly fork body 11 under the driving of transmission belt 19, and limit idler 12 in fly fork body 11 is located to wire, ensures wire and according to the predetermined path and speed and is wound, improves practicality.

[0024] Winding mechanism includes double power wire arranging motor 21 and die head motor 22, and double power wire arranging motor 21 installs at the top of support assembly, and die head motor 22 installs in one end of double power wire arranging motor 21, and die head motor 22 outwardly extending is provided with first winding disc 23, and first winding disc 23 installs on support assembly, and first winding disc 23 outwardly extending is provided with second winding disc 24, and second winding disc 24 installs on support assembly.

[0025] Specifically, the double power wire arranging motor 21 in the winding mechanism and the mold closing motor 22 of the machine base start to work. The double power wire arranging motor 21 is responsible for the delivery and arrangement of the wire, and the mold closing motor 22 is responsible for the closing and opening of the mold, providing necessary support for the formation of the coil. The mold closing motor 22 extends outward to set the first winding disc 23 and the second winding disc 24, which are respectively installed on the support assembly for placing and winding the coil.

[0026] It also includes a wire arranging driving motor 201, an upper wire arranging block 210 and a lower wire arranging block 211. The wire arranging driving motor 201 is installed at one end of the support assembly for driving the support assembly to move. The upper wire arranging block 210 is installed at one end of the sliding mechanism, and the lower wire arranging block 211 is installed at one end of the sliding mechanism. The upper wire arranging block 210 extends outward to set an iron core 1, which is located between the upper wire arranging block 210 and the lower wire arranging block 211.

[0027] Specifically, the wire arranging driving motor 201 drives the support assembly to move, thereby adjusting the winding position of the coil. The upper wire arranging block 210 and the lower wire arranging block 211 respectively move vertically on the vertical guide rail 33 through the first vertical sliding block 31 and the second vertical sliding block 32, driving the coil to move in the vertical direction to realize more complex winding modes. The iron core 1 is located between the upper wire arranging block 210 and the lower wire arranging block 211, serving as the core part of the coil winding.

[0028] The sliding mechanism includes a first vertical sliding block 31, a second vertical sliding block 32 and a vertical guide rail 33. The vertical guide rail 33 is installed at one end of the support assembly. The first vertical sliding block 31 is vertically installed on the vertical guide rail 33 and can move vertically on the vertical guide rail 33 to drive the upper wire arranging block 210 to move. The second vertical sliding block 32 is vertically installed on the vertical guide rail 33 and can move vertically on the vertical guide rail 33 to drive the lower wire arranging block 211 to move. The upper wire arranging block 210 is located at one end of the first vertical sliding block 31, and the lower wire arranging block 211 is installed at one end of the second vertical sliding block 32.

[0029] Specifically, the upper wire arranging block 210 and the lower wire arranging block 211 are respectively installed at one end of the sliding mechanism, and the movement of the sliding mechanism drives the upper wire arranging block 210 and the lower wire arranging block 211 to move, thereby realizing accurate winding of the coil. The sliding mechanism includes a first vertical sliding block 31, a second vertical sliding block 32 and a vertical guide rail 33, which together ensure that the upper wire arranging block 210 and the lower wire arranging block 211 can move according to the predetermined trajectory.

[0030] Further comprising a first sliding block 301, a sliding guide rail 302 and a second sliding block 310, the sliding guide rail 302 is installed inside the support assembly, the first sliding block is installed inside the sliding guide rail 302, used to drive the support assembly to move, and the second sliding block 310 is installed at the bottom of the support assembly.

[0031] Specifically, the first sliding block 301 moves on the sliding guide rail 302, drives the entire support assembly to adjust in the horizontal direction to adapt to the production requirements of different specifications of coils, and the second sliding block 310 moves the driving main shaft mounting frame 42 under the drive of the wire arranging driving motor 201, thereby improving the practicability.

[0032] The support assembly comprises a workbench 41, a main shaft mounting frame 42, a support frame 43 and a support plate 44, the main shaft mounting frame 42 is installed at one end of the workbench 41, the support frame 43 is installed on the upper surface of the workbench 41, the support plate 44 is installed at the bottom of the workbench 41, the main shaft body 18 is located inside the main shaft mounting frame 42, the flying fork driving motor 13 is located at one end of the main shaft mounting frame 42, the pressure roller 17 is located inside the main shaft mounting frame 42, the double-power wire arranging motor 21 is located at the top of the workbench 41, the wire arranging driving motor 201 is located at one end of the main shaft mounting frame 42, the sliding guide rail 302 is located inside the support plate 44, and the first winding reel 23 and the second winding reel 24 are located on the support frame 43 respectively.

[0033] Further comprising a base 401, the base 401 is installed at the middle part of the flying fork body 11, the base 401 extends outwards and is provided with a profile seat 402, the profile seat 402 is installed at one end of the base 401, and the vertical guide rail 33 is located at one end of the base 401.

[0034] Specifically, the base 401 is installed at the middle part of the flying fork body 11 and extends outwards and is provided with the profile seat 402. The profile seat 402 can be customized according to different coil shapes, thereby further improving the versatility and flexibility of the winding machine, and the support assembly comprises the workbench 41, the main shaft mounting frame 42, the support frame 43 and the support plate 44 and other key parts, which jointly provide a stable basis for the winding process.

[0035] It is apparent for those skilled in the art that the present application is not limited to the details of the above-described exemplary embodiments, but can be implemented in other concrete forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be considered in all aspects as illustrative and not restrictive, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and range of equivalents of the elements of the claims are intended to be embraced in the present application. Any reference signs in the claims should not be considered as limiting the claims involved.

[0036] Furthermore, it should be understood that although the description is made according to the embodiments, not every embodiment contains only one independent technical solution, and the description is made in this way only for the sake of clarity, and the person skilled in the art should consider the description as a whole, and the technical solutions in each embodiment can also be combined appropriately to form other embodiments that the person skilled in the art can understand.

Claims

1. A winding structure for a flying fork type winding machine, characterized in that: Including support components; A winding mechanism, mounted on the support assembly, is used to wind a coil; A fork mechanism, which is mounted on the support assembly, is used to assist the winding mechanism in winding. A sliding mechanism is mounted on the winding mechanism and is used to adjust the winding mechanism; The flying fork mechanism includes a flying fork body, a limiting roller, and a main shaft body. The flying fork body is installed at one end of the main shaft body, and the main shaft body is installed inside the support assembly to facilitate the pivoting of the main shaft body on the flying fork body. The limiting roller is installed inside the flying fork body and is used to limit the coil.

2. The winding structure of a flying fork type winding machine according to claim 1, characterized in that: It also includes a fly fork drive motor, a first transmission wheel, and a transmission rod. The fly fork drive motor is installed at one end of the support assembly, the first transmission wheel is installed at one end of the fly fork drive motor and is used to drive the first transmission wheel to rotate, and the transmission rod is installed at one end of the fly fork drive motor.

3. The winding structure of a flying fork type winding machine according to claim 2, characterized in that: A second drive wheel extends outward from the drive rod and is mounted on one end of the drive rod. A drive belt extends outward from the second drive wheel and is respectively sleeved inside the second drive wheel and the main shaft body. A pressure wheel extends outward from the drive belt and is mounted inside the support assembly to press the drive belt.

4. The winding structure of a flying fork type winding machine according to claim 3, characterized in that: The winding mechanism includes a dual-power winding motor and a base-mounted mold-closing motor. The dual-power winding motor is mounted on the top of the support assembly, and the base-mounted mold-closing motor is mounted on one end of the dual-power winding motor. A first winding disc extends outward from the base-mounted mold-closing motor and is mounted on the support assembly. A second winding disc extends outward from the first winding disc and is mounted on the support assembly.

5. The winding structure of a flying fork type winding machine according to claim 4, characterized in that: It also includes a cable drive motor, an upper cable block, and a lower cable block. The cable drive motor is installed at one end of the support assembly and is used to drive the support assembly to move. The upper cable block is installed at one end of the sliding mechanism, and the lower cable block is installed at one end of the sliding mechanism. An iron core is provided extending outward from the upper cable block, and the iron core is located between the upper cable block and the lower cable block.

6. The winding structure of a flying fork type winding machine according to claim 5, characterized in that: The sliding mechanism includes a first vertical slider, a second vertical slider, and a vertical guide rail. The vertical guide rail is installed at one end of the support assembly. The first vertical slider is vertically installed on the vertical guide rail and can reciprocate vertically relative to the vertical guide rail to move the upper wiring block. The second vertical slider is vertically installed on the vertical guide rail and can reciprocate vertically relative to the vertical guide rail to move the lower wiring block. The upper wiring block is located at one end of the first vertical slider, and the lower wiring block is installed at one end of the second vertical slider.

7. The winding structure of a flying fork type winding machine according to claim 6, characterized in that: It also includes a first sliding block, a sliding guide rail, and a second sliding block. The sliding guide rail is installed inside the support assembly, the first sliding block is installed inside the sliding guide rail and is used to drive the support assembly to move, and the second sliding block is installed at the bottom of the support assembly.

8. The winding structure of a flying fork type winding machine according to claim 7, characterized in that: The support assembly includes a worktable, a spindle mounting bracket, a support frame, and a support plate. The spindle mounting bracket is mounted at one end of the worktable, the support frame is mounted on the upper surface of the worktable, and the support plate is mounted at the bottom of the worktable. The spindle body is located inside the spindle mounting bracket, the fly fork drive motor is located at one end of the spindle mounting bracket, the pressure roller is located inside the spindle mounting bracket, the dual-power cable laying motor is located at the top of the worktable, the cable laying drive motor is located at one end of the spindle mounting bracket, the sliding guide rail is located inside the support plate, and the first winding reel and the second winding reel are respectively located on the support frame.

9. The winding structure of a flying fork type winding machine according to claim 8, characterized in that: It also includes a base, which is installed in the middle of the fork body, and a contour seat is provided extending outward from the base. The contour seat is installed at one end of the base, and the vertical guide rail is located at one end of the base.

Images