Integrated busbar assembly for fixing NTC (Negative Temperature Coefficient) module
By combining a vacuum-formed support plate and a flexible circuit board, and using adhesive to fix the NTC module, the problem of increased costs caused by additional support frames in integrated busbar assemblies is solved, achieving a stable and low-cost fixation of the NTC module.
Patent Information
- Application Number
- CN202423281601.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing integrated busbar assemblies require additional injection-molded brackets to secure the NTC module, leading to increased production costs.
The design employs a combination of a vacuum-formed support plate, a flexible circuit board, and adhesive components. The NTC module is fixed by the adhesive components, and the flexible circuit board is bonded to the inner wall of the positioning groove using the adhesive properties, thus avoiding the need for an additional support frame.
It simplifies the production process, reduces production costs, and effectively prevents NTC modules from shaking or falling off due to external forces or vibrations.
Smart Images

Figure CN223714385U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of integrated busbar, especially to a kind of integrated busbar assembly for fixing NTC module. BACKGROUND
[0002] The existing integrated acquisition busbar is provided with temperature acquisition module (NTC module) to monitor the temperature of battery module in real time and provide data feedback.
[0003] Figures 10-11 For the integrated busbar assembly for fixing temperature acquisition module 54 in the prior art, it comprises suction support 52, injection support 53, circuit board 51 and temperature acquisition module 54, and the temperature acquisition module 54 is fixedly assembled on the suction support 52, and the suction support 52 is fixedly assembled on the injection support 53. Therefore, in order to improve the stability of the temperature acquisition module, the injection support 53 needs to be additionally provided to fix the temperature acquisition module 54 alone, which leads to the increase of the production cost of the entire integrated acquisition busbar. UTILITY MODEL CONTENT
[0004] In order to overcome the deficiencies of the prior art, the utility model embodiment provides an integrated busbar assembly for fixing NTC module.
[0005] The utility model solves the technical problems by adopting the technical scheme that
[0006] An integrated busbar assembly for fixing NTC module comprises a suction support plate, a flexible circuit board, an NTC module and a bonding member.
[0007] One end surface of the suction support plate is provided with a placement area, the flexible circuit board is arranged in the placement area, the other end surface of the suction support plate is provided with a positioning groove, part of the flexible circuit board extends into the positioning groove, and the NTC module is arranged in the positioning groove and fixed to the end surface of the flexible circuit board by the bonding member.
[0008] As a preferred technical scheme of the utility model, the flexible circuit board is provided with a first positioning hole, and the end surface of the suction support plate and the flexible circuit board is provided with a first positioning column, and the first positioning column is arranged in the first positioning hole.
[0009] As a preferred technical scheme of the utility model, the flexible circuit board comprises a first flexible circuit board and a second flexible circuit board, the first flexible circuit board is arranged in the placement area, the second flexible circuit board is arranged in the positioning groove, and a flexible circuit board in a curved shape is arranged between the first flexible circuit board and the second flexible circuit board.
[0010] The NTC module is arranged on the second flexible circuit board.
[0011] As a preferred technical scheme of the utility model, the blister support plate is concave with a plurality of installation cavities, each installation cavity is provided with an aluminum bar;
[0012] The aluminum bar is connected with the flexible circuit board through a nickel sheet.
[0013] As a preferred technical scheme of the utility model, the installation cavity is provided with a second positioning column, the aluminum bar is provided with a second positioning hole, and the second positioning column is arranged in the second positioning hole.
[0014] As a preferred technical scheme of the utility model, the blister support plate is provided with a plurality of explosion valve observation holes.
[0015] As a preferred technical scheme of the utility model, the adhesive member is double-sided adhesive foam.
[0016] Compared with the prior art, the utility model has the beneficial effects that:
[0017] The first adhesive surface of the adhesive member is used for being attached to the end surface of the flexible circuit board away from the NTC module, and the second adhesive surface of the adhesive member is attached to the inner groove wall of the positioning groove, so that the extension part of the flexible circuit board and the whole NTC module can be fixed, and the condition that the whole NTC module is easily shaken when subjected to external force or vibration can be prevented, and thus the support frame for separately fixing the NTC module is not needed to be additionally arranged. BRIEF DESCRIPTION OF DRAWINGS
[0018] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the drawings needed to be used in the embodiment description will be briefly introduced as follows. Obviously, the drawings in the following description are some embodiments of the utility model, and other drawings can be obtained by those skilled in the art without creative labor on the basis of the drawings.
[0019] Figure 1 It is the structure diagram of the embodiment of the utility model.
[0020] Figure 2 It is Figure 1 The local enlarged view of A in the figure.
[0021] Figure 3 It is the structure sectional view of the embodiment of the utility model.
[0022] Figure 4 It is Figure 3 The local enlarged sectional view of B in the figure.
[0023] Figure 5 It is Figure 4 The structure explosion view.
[0024] Figure 6 is a structural explosion map of the embodiment of the utility model.
[0025] Figure 7 is Figure 6 is a partial close-up view of C in the middle.
[0026] Figure 8 is a structure view of the flexible circuit board of the embodiment of the utility model.
[0027] Figure 9 is Figure 8 is a partial close-up view of D in the middle.
[0028] Figure 10 is a structure view of the integrated busbar assembly of the existing fixed temperature acquisition module.
[0029] Figure 11 is a structure sectional view of the integrated busbar assembly of the existing fixed temperature acquisition module.
[0030] the figure mark
[0031] 1, blister support plate;11, placement area;12, positioning groove;13, first positioning column;14, installation cavity;141, second positioning column;15, aluminum bar;151, second positioning hole;152, nickel sheet;16, explosion-proof valve observation hole;
[0032] 2, flexible circuit board;21, first positioning hole;22, first flexible circuit board;23, second flexible circuit board;24, curved flexible circuit board;
[0033] 3, NTC module;
[0034] 4, adhesive. DETAILED DESCRIPTION
[0035] In order to make the technical problems, technical schemes and beneficial effects to be solved in the present application more clear and obvious, the present application will be further described in detail below in combination with the drawings and embodiments.
[0036] It should be understood that the specific embodiments described herein are only used to explain the present application and not to limit the present application.
[0037] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it can be directly on the other element or indirectly on the other element.
[0038] When an element is referred to as being "connected to" another element, it can be directly connected to the other element or indirectly connected to the other element.
[0039] It should be understood that the terms "length", "width", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the present application.
[0040] In addition, the terms "first", "second" are only for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features.
[0041] In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly and specifically limited.
[0042] In order to solve the technical problem that the existing integrated busbar assembly needs to increase an injection support for separate fixing for the NTC module 3, thereby causing the production cost of the entire integrated busbar to rise, the embodiments of the present application provide an integrated busbar assembly for fixing the NTC module 3.
[0043] The specific structure of the integrated busbar assembly for fixing the NTC module 3 provided by the embodiments of the present application will be described in detail below. According to the drawings shown, the specific structure of the integrated busbar assembly includes a blister support plate 1, a flexible circuit board 2, an NTC module 3 and a sticking piece 4.
[0044] One end surface of the blister support plate 1 is provided with a placement area 11, the flexible circuit board 2 is arranged in the placement area 11, the other end surface of the blister support plate 1 is provided with a positioning groove 12, part of the flexible circuit board 2 extends into the positioning groove 12, and the NTC module 3 is arranged in the positioning groove 12 and fixed to the end surface of the flexible circuit board 2. By providing the placement area 11 for assembling the flexible circuit board on the end surface of the blister support plate 1, a predetermined mounting position is provided for the flexible circuit board, and it is ensured that the flexible circuit board 2 can be accurately assembled in the specified position of the blister support plate 1.
[0045] According to Figures 2-5 As shown, part of the flexible circuit board 2 extends into the positioning groove 12, and the NTC module 3 is arranged on the extended part of the flexible circuit board 2. The positioning groove 12 plays an accurate positioning role on the extended part of the flexible circuit board 2 and the NTC module 3.
[0046] In order to ensure that the extension part of the NTC module 3 and the flexible circuit board 2 can be fixedly installed, and prevent the NTC module 3 and the extension part of the flexible circuit board 2 from being loose, one end surface of the adhesive piece 4 is adhered to the end surface of the flexible circuit board 2 away from the NTC module 3, and the other end surface of the adhesive piece 4 is adhered to the inner groove wall of the positioning groove 12.
[0047] Specifically, since the two end surfaces of the adhesive piece are respectively a first adhesive surface and a second adhesive surface, the first adhesive surface and the second adhesive surface have certain adhesion, and therefore the first adhesive surface of the adhesive piece is used to be adhered to the end surface of the flexible circuit board 2 away from the NTC module 3, and the second adhesive surface of the adhesive piece is adhered to the inner groove wall of the positioning groove 12, so that the extension part of the flexible circuit board 2 and the whole NTC module 3 can be fixed, and the condition that the whole NTC module 3 is prone to shaking or falling off due to external force or vibration of the whole busbar assembly can be prevented. Therefore, the NTC module 3 can be fixed without the help of additional fasteners such as screws and bolts, the whole assembly process is simplified, and a support frame for fixing the NTC module 3 is not additionally required.
[0048] As can be seen from the above, the traditional busbar assembly needs to increase an injection molded support for separately fixing the NTC module 3, and the adhesive piece is used to fix the NTC module 3 in the embodiment of the utility model, so that the whole production process is simplified, and the production cost is also reduced.
[0049] In some optional embodiments, the adhesive piece 4 is double-sided adhesive foam, that is, a first adhesive surface of the double-sided adhesive foam is used to adhere to the flexible circuit board 2, and a second adhesive surface of the double-sided adhesive foam is used to adhere to the inner groove wall of the positioning groove 12. Since the first adhesive surface and the second adhesive surface of the double-sided adhesive foam are coated with pressure-sensitive adhesive (PSA), when the first adhesive surface of the double-sided adhesive foam is adhered to the flexible circuit board 2, strong intermolecular forces (such as van der Waals forces) are generated, so that the first adhesive surface of the double-sided adhesive foam and the flexible circuit board 2 can be fixedly adhered.
[0050] It should be noted that the double-sided adhesive foam is made of polyethylene or polyurethane material. Since the inside of the double-sided adhesive foam is full of small and closed pores, it can absorb external impact force and uniformly disperse the force, so that the NTC module 3 is protected by certain buffering and shock absorption, and stress concentration is avoided to cause damage or looseness of the NTC module 3.
[0051] According to Figures 6-7 As shown in FIG. 1, in some specific embodiments, the flexible circuit board 2 is provided with a first positioning hole 21; and the end surface of the suction plastic support plate 1 assembled with the flexible circuit board 2 is provided with a first positioning column 13, and the first positioning column 13 is arranged in the first positioning hole 21.
[0052] Specifically, when the flexible circuit board 2 is assembled on the placement area 11 of the blister support plate 1, the first positioning column 13 of the blister support plate 1 is inserted into the first positioning hole 21, and at this time, the outer side wall of the first positioning column 13 is in interference fit with the side wall of the first positioning hole 21, so that the outer side wall of the first positioning column 13 is tightly fitted with the side wall of the first positioning hole 21, which can effectively prevent the flexible circuit board 2 from loosening or moving due to vibration or other external forces. Through the cooperation of the first positioning hole 21 and the first positioning column 13, on the one hand, the assembly precision of the flexible circuit board 2 and the blister support plate 1 can be improved, and on the other hand, the shaking of the flexible circuit board can be effectively prevented.
[0053] According to Figures 8-9 As shown in FIG. 2, in some specific embodiments, the flexible circuit board 2 includes a first flexible circuit board 22 and a second flexible circuit board 23; the first flexible circuit board 22 is arranged on the placement area 11, the second flexible circuit board 23 is arranged in the positioning groove 12, and a flexible circuit board 24 in a curved shape is arranged between the first flexible circuit board 22 and the second flexible circuit board 23; and the NTC module 3 is arranged on the second flexible circuit board 23.
[0054] Specifically, since the first flexible circuit board 22 is arranged on the blister support plate 1, the second flexible circuit board 23 is arranged in the positioning groove 12, and the NTC module 3 is arranged on the second flexible circuit board 23, the overall structure is more compact. The flexible circuit board between the first flexible circuit board 22 and the second flexible circuit board 23 is in a curved shape, and the curved flexible circuit board 24 can form various bending and folding shapes, so that the first flexible circuit board 22 and the second flexible circuit board 23 can be assembled at different positions according to different assembly requirements without the aid of additional fixing members.
[0055] It should be noted that the first flexible circuit, the curved flexible circuit board 24 and the second flexible circuit board 23 are integrally formed, thereby forming a complete circuit frame.
[0056] According to Figures 6-7 As shown in FIG. 2, in some specific embodiments, the blister support plate 1 is concave and has a plurality of installation cavities 14, and each installation cavity 14 is provided with an aluminum bar 15; and the aluminum bar 15 is connected with the flexible circuit board 2 through a nickel sheet 152.
[0057] Specifically, each mounting cavity 14 of the blister support plate 1 is used to accommodate each aluminum bar 15, so as to ensure that each aluminum bar 15 is difficult to fall off or displace during operation; the shape and size of the mounting cavity 14 can be set according to the shape of the aluminum bar 15, so as to ensure that the aluminum bar 15 can be stably fixed in the specified position. Since the nickel sheet 152 has good electrical conductivity and is used as a conductive connecting piece, each aluminum bar 15 is connected to the flexible circuit board (the first flexible circuit board 22) through the nickel sheet 152, so that the aluminum bar 15 and the flexible circuit board (the first flexible circuit board 22) realize the transmission of current and signal.
[0058] It should be noted that the nickel sheet 152 can be fixedly connected with the flexible circuit board 2 by welding or crimping, so as to prevent the two from being faulty due to poor electrical connection or poor contact.
[0059] According to Figures 6-7 As shown in further embodiments, the mounting cavity 14 is provided with a second positioning column 141, and the aluminum bar 15 is provided with a second positioning hole 151, and the second positioning column 141 is arranged in the second positioning hole 151.
[0060] Specifically, when each aluminum bar 15 is assembled in each mounting cavity 14, the second positioning column 141 arranged in the mounting cavity 14 is arranged in the second positioning hole 151, and at this time, the outer side wall of the second positioning column 141 is in interference fit with the side wall of the second positioning hole 151, so that the outer side wall of the second positioning column 141 is tightly combined with the side wall of the second positioning hole 151, which can effectively prevent the whole aluminum bar 15 from loosening or displacing due to vibration or other external force. Through the cooperation of the second positioning hole 151 and the second positioning column, on the one hand, the position accuracy during assembly of the aluminum bar 15 can be improved, on the other hand, during assembly of the aluminum bar 15, the second positioning column 141 only needs to be arranged in the second positioning hole 151 until the aluminum bar 15 abuts against the bottom surface of the mounting cavity 14, and then the assembly of the aluminum bar 15 is completed, and on the other hand, the shaking of the aluminum bar 15 can be effectively prevented.
[0061] According to Figure 1 As shown in some specific embodiments, the blister support plate 1 penetrates a plurality of explosion-proof valve observation holes 16.
[0062] Specifically, the plurality of explosion-proof valve observation holes 16 are spaced apart by a certain distance, so that the production personnel can check the running state or whether there is an abnormal condition of other components inside the busbar assembly through each explosion-proof valve observation hole 16, which is convenient for preliminary judgment and fault positioning, and timely maintenance of the inside of the busbar assembly.
[0063] The above merely describes a specific implementation of the present application, but the protection scope of the present application is not limited thereto, and any skilled person in the art can easily think of various equivalent modifications or replacements within the technical scope disclosed by the present application, and these modifications or replacements should be encompassed within the protection scope of the present application. Therefore, the protection scope of the present application should be subject to the protection scope of the claims.
Claims
1. An integrated busbar assembly for fixing an NTC module, characterized in that, Includes vacuum forming support plate, flexible circuit board, NTC module and adhesive components; One end face of the vacuum forming support plate is provided with a placement area, the flexible circuit board is placed in the placement area, the other end face of the vacuum forming support plate is provided with a positioning groove, a portion of the flexible circuit board extends into the positioning groove, the NTC module is placed in the positioning groove and fixed to the end face of the flexible circuit board by an adhesive component.
2. The integrated busbar assembly for fixing an NTC module according to claim 1, characterized in that, The flexible circuit board has a first positioning hole; the end face of the thermoforming support plate that is assembled with the flexible circuit board is provided with a first positioning post, and the first positioning post passes through the first positioning hole.
3. The integrated busbar assembly for fixing an NTC module according to claim 1, characterized in that, The flexible circuit board includes a first flexible circuit board and a second flexible circuit board; the first flexible circuit board is disposed in the placement area, the second flexible circuit board is disposed in the positioning groove, and a curved flexible circuit board is disposed between the first flexible circuit board and the second flexible circuit board. The NTC module is disposed on the second flexible circuit board.
4. The integrated busbar assembly for fixing an NTC module according to claim 1, characterized in that, The vacuum forming support plate is recessed with multiple mounting cavities, and each mounting cavity is provided with an aluminum bar. The aluminum foil is connected to the flexible circuit board via a nickel sheet.
5. The integrated busbar assembly for fixing an NTC module according to claim 4, characterized in that, A second positioning post is provided inside the mounting cavity, and a second positioning hole is provided in the aluminum bar, with the second positioning post passing through the second positioning hole.
6. The integrated busbar assembly for fixing an NTC module according to claim 1, characterized in that, The vacuum forming support plate has multiple observation holes for explosion-proof valves.
7. The integrated busbar assembly for fixing an NTC module according to claim 1, characterized in that, The adhesive component is double-sided adhesive foam.