Seamless quilt and gluing device for manufacturing seamless quilt

Abstract

The utility model discloses a seamless quilt and a gluing device for manufacturing the seamless quilt. The seamless quilt comprises an upper surface layer, a lower surface layer and a core material wrapped between the upper surface layer and the lower surface layer. The upper surface layer and the lower surface layer are provided with a plurality of corresponding preset areas, the preset areas of the lower surface layer are provided with dense point-shaped glue bodies formed by dripping of a glue dispenser, and the upper surface layer and the lower surface layer penetrate through the core material in the preset areas to be glued and fixed. According to the seamless quilt, aiming at the product form of the seamless quilt, the preset area is arranged, the glue is dispensed in the preset area through the glue dispenser, the shape of the preset area and the density and the glue amount of the point-shaped glue can be flexibly changed, and flexible design of the seamless quilt is achieved.

Description

TECHNICAL FIELD

[0001] The application discloses a seamless quilt and a gluing device for manufacturing the seamless quilt, and relates to the technical field of household products. BACKGROUND

[0002] Quilts are common household products. Conventional quilts use sewing threads to fix quilt materials and internal core materials such as fillers. After long-term use, the sewing thread holes inevitably expand, causing the fillers to leak out or dust to enter.

[0003] To improve the use experience and service life, the industry has developed a product form of seamless quilts. The quilt materials and internal core materials are fixed by gluing, welding, ultrasonic welding and other seamless methods to form a quilt. Due to the need for seamless fixing, the middle part of the quilt, the upper layer and the lower layer of the quilt can only be fixed to the fillers. For example, the seamless quilt provided in Chinese Patent No. CN202775408U, Patent Name "Wireless Trace Applique Quilt". This causes the remaining fillers that are not fixed to the upper layer and the lower layer to lack positioning and easily move.

[0004] To solve the problem of positioning the internal core material, Chinese Patent No. CN119453709A provides "a seamless quilt, a seamless quilt manufacturing process and a manufacturing device". The upper layer and the lower layer are connected and fixed by passing through the core material by gluing in a specific area. The gluing method used is roller gluing. This gluing method has the following disadvantages: 1. It is difficult to control the amount of glue, and 2. The gluing area is fixed in position after the roller is made, and the gluing position cannot be changed during use. UTILITY MODEL CONTENT

[0005] The technical problem to be solved by the present application is how to more accurately control the amount of glue for seamless quilt processing and how to flexibly change the shape and position of the gluing area.

[0006] To solve the above technical problems, the technical solution of the present application provides a seamless quilt, which comprises an upper layer, a lower layer and a core material wrapped between the upper layer and the lower layer. The upper layer and the lower layer are provided with a plurality of predetermined areas corresponding to each other. The predetermined area of the lower layer is provided with a dense point-shaped glue formed by a glue dispenser. The upper layer and the lower layer are glued and fixed by passing through the core material at the predetermined area.

[0007] Preferably, the edge of the lower layer is provided with a ring of dense point-shaped glue formed by a glue dispenser. The edge of the upper layer and the edge of the lower layer are glued and fixed to enclose the core material.

[0008] Preferably, the core material is a pre-made integrated core material.

[0009] Preferably, the core material is provided with perforations corresponding to the predetermined areas, and the upper layer and the lower layer are glued and fixed through the perforations in the predetermined areas to form connecting parts for limiting the core material.

[0010] Preferably, the integrated core material is provided in a composite structure including multiple composite layers, and the multiple composite layers are made of materials with different elasticity, different air permeability, different warmth retention ability, or different loftiness.

[0011] Preferably, the point-like glue includes wet-cured glue or hot-melt glue.

[0012] Preferably, the density of the point-like glue in different predetermined areas is the same or different, and the amount of the point-like glue in different predetermined areas is the same or different.

[0013] Preferably, the distribution of the predetermined areas on the lower layer and the shape of the predetermined areas are defined by the point-like glue formed by the three-dimensional glue dispenser, and the shape of the predetermined areas includes square, diamond, flower, strip, circle, ellipse, T-shape, Y-shape, etc.

[0014] Preferably, the point-like glue on the edge of the lower layer is formed into an edge elastic body intermediate layer with a certain thickness, and the upper layer, the intermediate layer, and the lower layer are fixedly connected to form a seamless enclosure around the core material.

[0015] Preferably, the edge of the seamless enclosure is provided with a hem, the hem is provided as a separate piece, the edge of the upper layer and the edge of the lower layer are arranged in the hem, or the hem is composed of the edge of the upper layer or the edge of the lower layer, the edge of the upper layer or the edge of the lower layer is folded to the outside of the other side to form the hem, and the hem is glued and fixed with the edge of the upper layer and / or the edge of the lower layer to form a closed enclosure around the core material.

[0016] The technical solution of the present application also provides a gluing device for manufacturing a seamless quilt, which includes a laying table for laying the lower layer and a three-dimensional glue dispenser arranged on the laying table, the three-dimensional glue dispenser is provided with movement freedom in X direction and Y direction parallel to the laying table and lifting freedom in Z direction perpendicular to the laying table, the lower layer is laid on the laying table, and the three-dimensional glue dispenser forms point-like glue in the predetermined areas.

[0017] The technical solution of the present application also provides a seamless quilt manufacturing process. The seamless quilt to be manufactured comprises an upper layer, a lower layer and a core material wrapped between the upper layer and the lower layer. The upper layer and the lower layer are provided with corresponding predetermined areas. The predetermined areas of the lower layer are dripped with dense point-shaped glue using the above-mentioned glue applying device. The upper layer and the lower layer are bonded and fixed through the core material at the predetermined areas to form a seamless quilt.

[0018] The present application is directed to the product form of a seamless quilt. By setting predetermined areas and applying glue through a glue dispenser at the predetermined areas, the shape of the predetermined areas and the density and amount of point-shaped glue can be flexibly changed to achieve flexible design of the seamless quilt. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 A schematic diagram of the hierarchical structure of the seamless quilt provided in the embodiments of the present application is shown.

[0020] Figure 2 A schematic diagram of the distribution of the predetermined areas provided in the embodiments of the present application is shown.

[0021] Figure 3 A schematic diagram of the glue application at the predetermined areas provided in the embodiments of the present application is shown.

[0022] Figure 4 A schematic diagram of the glue application at the edge of the lower layer provided in the embodiments of the present application is shown.

[0023] Figure 5 A schematic diagram of the integrated core material composite structure provided in the embodiments of the present application is shown.

[0024] Figure 6 A schematic diagram of the glue applying device provided in the embodiments of the present application is shown. Figure 1 ;

[0025] Figure 7 A schematic diagram of the glue applying device provided in the embodiments of the present application is shown. Figure 2 ;

[0026] Figure 8 A schematic diagram of the edge structure of the seamless quilt provided in the embodiments of the present application is shown. Figure 1 ;

[0027] Figure 9 A schematic diagram of the edge structure of the seamless quilt provided in the embodiments of the present application is shown. Figure 2 ;

[0028] BRIEF DESCRIPTION OF DRAWINGS DETAILED DESCRIPTION

[0029] In order to make the application more apparent, various example embodiments will be described below. These examples are non-limiting, and it should be understood that they serve merely as illustrative of the broader application of the devices, systems, and methods. These embodiments can be varied in many ways and replaced by equivalents without departing from the spirit or scope of the application. In addition, various changes can be made to adapt a particular situation, material, component, process, act, or step to the purpose, object, or scope of the application. All such variations are intended to be within the scope of the application.

[0030] For any material, dimensions, amounts, or the like described in the summary or detailed description, they will be examples only, and not limit the subject matter of the application. Moreover, various implementations of the embodiments described herein will supplement each other, rather than purely alternate, unless so stated. In other words, implementations from one embodiment can be freely combined with implementations of other embodiments, as would be readily apparent to one of ordinary skill in the art, unless the implementations are stated to be exclusive.

[0031] In the description of the application, it should be noted that the terms "inner", "outer", "upper", "lower", "left", "right", "front", "back", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the product of the application is usually placed, and are only for the convenience of describing the application and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application. In addition, the terms "first", "second", and the like are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0032] In the description of the application, it should be noted that, unless otherwise explicitly specified and limited, the terms "set", "connected" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be directly connected, or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.

[0033] Embodiment 1

[0034] The embodiments of the application provide a seamless quilt, referring to Figure 1 , Figure 2 , comprising an upper layer 100, a lower layer 200, and a core material 300 wrapped between the upper layer and the lower layer, by setting a plurality of predetermined areas 400 corresponding to the upper layer 100 and the lower layer 200, referring to Figure 3, predetermined area 400 is provided with point glue 401 formed by point glue machine, and the point glue 401 is arrayed to form dense point glue, and the upper layer 100 and the lower layer 200 are fixed by glue through the core material 300 to form a seamless quilt with a three-layer structure.

[0035] Wherein, the upper layer 100 and the lower layer 200 define a space for placing the core material 300, and the upper layer 100 and the lower layer 200 can be two independent quilt materials, which are arranged above and below the core material 300 to wrap the core material 300, respectively; or the upper layer 100 and the lower layer 200 can be a whole quilt material, which is folded to form the upper layer 100 and the lower layer 200 wrapping the core material 300.

[0036] For example, the core material 300 can be a warm-keeping medium filled between the upper layer 100 and the lower layer 200, such as common down, silk, wool, cotton, and fiber; or the core material 300 can be a whole core material pre-made by a warm-keeping medium, such as latex sheet, polyester fiber sheet, or mixed material sheet. For the non-integrated core material, the edges of the upper layer 100 and the lower layer 200 should be fixedly connected to close the core material 300; and for the integrated core material, the edges of the upper layer 100 and the lower layer 200 can be intermittently fixedly connected to wrap the core material.

[0037] In further embodiments, the predetermined area 400 includes arrayed predetermined areas in the middle of the quilt, which can be square, diamond, flower, strip, circle, oval, T-shaped, Y-shaped, etc. In the predetermined area, the core material should be avoided, i.e. the core material corresponding to the predetermined area should be left empty, so that the upper layer 100 and the lower layer 200 can be fixed by glue through the left empty area to form a connecting part in the predetermined area 400, which can be used to limit the core material, and the predetermined area 400 can be arrayed to form multiple arrayed connecting parts to limit the core material. For the filled core material, the predetermined area 400 is naturally left empty, and the connecting part can be formed first, and then the core material is filled. For the integrated core material, the integrated core material should be pre-punched in the predetermined area 400, and then the upper layer 100 and the lower layer 200 are fixed by glue in the predetermined area 400 to form the connecting part, so that the limiting and fixing effect is better, and the integrated core material is less likely to move.

[0038] For example, the upper layer 100 and the lower layer 200 are conventional cloth, quilt material, fabric, etc., and the edges of the upper layer 100 and the lower layer 200 are seamlessly connected, as shown in Figure 4 The edge of the lower layer 200 is also provided with a circle of dense point glue formed by the point glue machine towards the inner side of the upper layer 100, and the edge of the upper layer 100 and the edge of the lower layer 200 are fixed by glue to close the core material 300. The fixed position of the edge of the upper layer 100 and the lower layer 200 is not limited to the edge, but can be close to the edge.

[0039] In further embodiments, referring to Figure 5 The integrated core material 300 is a preform and has a composite structure including a double-layer composite, one layer being a weakly elastic layer 300-1 and the other layer being an elastic layer 300-2. The weakly elastic layer 300-1 has a smaller elasticity than the elastic layer 300-2. The integrated core material is used for a seamless quilt. When a user sleeps, the quilt has different sleeping feelings on the two sides, and the user can freely choose the direction of one side facing the user. In addition to elasticity, the layered structure with different air permeability, the layered structure with different warmth retention capacity, and the layered structure with different loft can be provided to bring different sleeping feelings to the user. Similarly, a multi-layer composite structure can be provided, and the multi-layer composite layers are made of materials with different elasticity, different air permeability, different warmth retention capacity, or different loft.

[0040] In further embodiments, the point-like glue produced by the dispensing machine includes multiple types, such as UV glue, hot melt glue, wet curing glue, silicone glue, and fast-drying glue. For process convenience, wet curing glue or hot melt glue is recommended. When wet curing glue is used, the core material 300 and the upper layer 100 should be placed on the lower layer 200 as soon as possible after the dispensing of the lower layer 200 is completed, and pressure should be maintained on the upper layer 100 and the lower layer 200 to keep the upper layer 100 in contact with the lower layer 200 until the wet curing glue is cured. When hot melt glue is used, in addition to maintaining pressure on the upper layer 100 and the lower layer 200, the glue needs to be heated after the dispensing of the lower layer 200 is completed and the core material 300 and the upper layer 100 are placed on the lower layer 200, for example, by heating the entire body to melt the point-like glue and glue the upper layer 100 and the lower layer 200.

[0041] It can be understood that the predetermined area 400 is a non-physical concept. The distribution of the predetermined area 400 on the lower layer 200 and the shape of the predetermined area 400 are determined when the seamless quilt is designed, and the relevant distribution and shape information are input into the control program of the dispensing machine. The dense point-like glue formed by the dispensing machine on the lower layer 200 defines the physical distribution and shape of the predetermined area 400. For different positions of the predetermined area 400, the dispensing machine can form point-like glue with different densities, for example, for the predetermined area 400 near the center of the quilt, the point-like glue can be formed to be relatively sparse, and for the predetermined area 400 near the edge of the quilt, the point-like glue can be formed to be relatively dense; similarly, for different positions of the predetermined area 400, the dispensing machine can form point-like glue with different glue amounts to enhance the local adhesive stability.

[0042] The seamless quilt provided by the embodiment is formed by the point-like glue formed by the point-by-point of the glue dispenser, and the point-like glue limits the entity shape and distribution of the predetermined area 400, so that the flexibility of the predetermined area 400 can be realized. In addition, the point-like glue with different densities or the point-like glue with different glue amounts can be formed by the point-by-point of the glue dispenser, and the flexibility of the seamless quilt design can be realized by the glue dispenser.

[0043] In a further embodiment, referring to Figure 8 The elastic polyurethane glue is dispensed on the lower layer 200 forming the edge of the seamless quilt by the glue dispenser 600, the elastic polyurethane glue is foamed to form a soft elastic edge intermediate layer 700 with a certain thickness, and the upper layer 100, the intermediate layer 700 and the lower layer 200 are fixedly connected to seal and wrap the core material 300. The edges of the seamless quilt are fixed by the elastic polyurethane glue, and the polyurethane glue has both bonding performance and elastomer characteristics, so that the use of the seamless quilt is more soft and comfortable.

[0044] In a further embodiment, referring to Figure 9 The edges of the seamless quilt are provided with a hem 800, the edges of the upper layer 100 and the lower layer 200 are arranged in the hem 800, and the hem 800 is a separate piece.

[0045] Or the hem 800 is composed of the edges of the upper layer 100 or the lower layer 200, and the edges of the upper layer 100 or the lower layer 200 are folded to be arranged outside the other side to form the hem.

[0046] The edges of the upper layer and / or the lower layer are arranged to be fixed by gluing, and the core material is sealed and wrapped.

[0047] The edges of the seamless quilt are fixedly connected by the upper layer 100 and the lower layer 200, or the edges of the upper layer 100, the intermediate layer 700 and the lower layer 200 are fixedly connected, and the edges of the composite material are further provided with the hem 800, so as to avoid damage to the edge shape due to friction in the use process, and prolong the service life of the subsequent use of the seamless quilt. The hem 800 can be a separate piece of material, or the width / length of the upper layer 100 is greater than the width / length of the lower layer 200, and the edges of the upper layer 100 are folded to cover the edges of the lower layer 200 to form the hem. Or, the width / length of the upper layer 100 is less than the width / length of the lower layer 200, and the edges of the lower layer 200 are folded to cover the edges of the upper layer 100 to form the hem. The hem is fixed by gluing to seal and wrap the core material.

[0048] Embodiment 2

[0049] The application further provides a glue coating device for manufacturing a seamless quilt, which is used for coating glue on the lower layer 200 of the seamless quilt in the embodiment 1, and referring toFigure 6 、 Figure 7 The gluing device comprises a laying table 500 for laying the lower layer 200 and a three-dimensional glue dispenser 600 arranged on the laying table 500. The three-dimensional glue dispenser 600 is a device available in the prior art, which generally realizes horizontal plane movement through X and Y direction tracks so as to dispense glue at different positions, and realizes the lifting of the glue dispensing head through a Z direction lifter so as to be suitable for objects of different thicknesses.

[0050] The lower layer 200 is laid on the laying table 500, the distribution information and shape information of the relevant predetermined area 400 are input in advance into the control program of the three-dimensional glue dispenser 600, and the three-dimensional glue dispenser 600 controls the glue dispensing head to form dense point-shaped glue at the predetermined area 400.

[0051] In a further embodiment, when the three-dimensional glue dispenser 600 forms dense point-shaped glue at the predetermined area 400, point-shaped glue with different densities and glue amounts is formed at different positions.

[0052] Example 3

[0053] The application also provides a process for manufacturing a seamless quilt using the above-mentioned gluing device. The seamless quilt to be manufactured comprises an upper layer 100, a lower layer 200 and a core material 300 wrapped between the upper layer 100 and the lower layer 200. The upper layer 100 and the lower layer 200 are provided with a plurality of corresponding predetermined areas 400. The gluing device provided in Example 2 is used to form dense point-shaped glue at the predetermined areas 400 of the lower layer 200. Then, the core material 300 is laid on the lower layer 200, and the upper layer 100 is laid on the core material 300. The upper layer 100 is pressed down so that the upper layer 100 and the lower layer 200 are glued and fixed at the predetermined areas 400 through the core material 300.

[0054] It should be noted that in the above process, the core material generally refers to a preformed integrated core material, i.e. a sheet-shaped core material. The preformed integrated core material can be pre-holed at the predetermined areas 400.

[0055] The above description is only a preferred embodiment of the application, and is not intended to limit the application in any form or in substance. It should be noted that those skilled in the art can make some improvements and supplements without departing from the application, and these improvements and supplements should also be considered as the protection scope of the application. Any equivalent changes, modifications and evolution made by those skilled in the art without departing from the content and scope of the application should be considered as equivalent embodiments of the application; at the same time, any equivalent changes, modifications and evolution made by those skilled in the art according to the essential technology of the application should be considered as within the scope of the technical solutions of the application.

Claims

1. A seamless quilt comprising an upper sheet, a lower sheet and a core material wrapped between the upper and lower sheets; the upper and lower sheets being provided with a plurality of predetermined areas corresponding to each other, characterized in that, The predetermined area of the lower layer is provided with intensive point-like glue formed by the glue dispenser, and the upper layer and the lower layer are fixed by the glue at the predetermined area.

2. A seamless cover according to claim 1, wherein, The edge of the lower layer is provided with a ring of intensive point-like glue formed by the glue dispenser, and the edge of the upper layer and the edge of the lower layer are fixed by the glue to enclose the core material.

3. A seamless cover according to claim 1, wherein, The core material is a prefabricated integrated core material.

4. A seamless bag according to claim 3, wherein, The core material is provided with a perforation corresponding to the predetermined area, and the upper layer and the lower layer are fixed by the glue at the predetermined area through the perforation to form a connecting part for limiting the core material.

5. A seamless bag according to claim 3, wherein, The integrated core material is a composite structure including multiple composite layers, and the multiple composite layers are made of materials with different elasticity, different air permeability, different warmth retention ability, or different loftiness.

6. A seamless bag according to claim 1, wherein, The point-like glue includes moisture-cured glue or hot melt glue.

7. A seamless bag according to claim 1, wherein The intensive degree of the intensive point-like glue at different predetermined areas is the same or different, and the amount of glue of the point-like glue at different predetermined areas is the same or different.

8. A seamless bag according to claim 1, wherein, The distribution of the predetermined area on the lower layer and the shape of the predetermined area are defined by the intensive point-like glue formed by the glue dispenser, and the shape of the predetermined area includes square, diamond, flower, strip, circle, ellipse, T shape, and Y shape.

9. A seamless bag according to claim 2, wherein, The point-like glue of the edge of the lower layer forms an edge elastic body intermediate layer with a certain thickness, and the upper layer, the intermediate layer, and the lower layer are fixedly connected to form a seamless whole to enclose the core material.

10. A seamless bag according to claim 2, wherein, The edge of the seamless whole is provided with a hem, the hem is a separate piece, the edge of the upper layer and the edge of the lower layer are arranged in the hem, or the hem is composed of the edge of the upper layer or the edge of the lower layer, and the edge of the upper layer or the edge of the lower layer is folded to the outside of the other side to form the hem.

11. A gluing device for manufacturing a seamless quilt, which glues a predetermined area of the lower layer of the seamless quilt according to any one of claims 1 to 10, characterized in that, The glue coating device includes a paving table for paving the lower layer and a three-dimensional glue dispenser arranged on the paving table, the three-dimensional glue dispenser is provided with movement freedom in X direction and Y direction parallel to the paving table and lifting freedom in Z direction perpendicular to the paving table, the lower layer is paved on the paving table, and the three-dimensional glue dispenser forms intensive point-like glue at the predetermined area.

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