Settling and filtering device for producing organic water-soluble fertilizer
By using the mixing shaft and rotating parts together, uniform sedimentation and filtration of organic water-soluble fertilizers are achieved, solving the problems of uneven sedimentation and easy clogging of the filter screen, and improving the purity of fertilizers and production efficiency.
Patent Information
- Application Number
- CN202423276331.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing organic liquid water-soluble fertilizers are prone to uneven sedimentation during the settling process, resulting in poor filtration effect, easy clogging of the filter screen, and affecting the purity and quality of the fertilizer.
The agitator is driven by a stirring shaft and a drive unit to stir the filter screen, which in turn drives the filter screen to shake back and forth, so as to achieve uniform sedimentation and filtration of materials. The design of the disassembly and assembly parts simplifies the disassembly and installation of the filter screen.
It improves the purity and quality of fertilizers, ensures the continuity of filtration effect, simplifies the cleaning and replacement of filter screens, and improves production efficiency.
Smart Images

Figure CN223716631U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to organic water soluble fertilizer production technical field especially relates to a kind of sedimentation filter devices for organic water soluble fertilizer production. BACKGROUND
[0002] Organic water soluble fertilizer is a kind of natural organic material as raw material, after fermentation, extraction and processing into fertilizer, can provide the nutrient element required by plant. Compared with chemical synthesis water soluble fertilizer, organic water soluble fertilizer is more environmentally friendly, and will not cause pollution to soil and water quality.
[0003] Organic water soluble fertilizer contains rich organic matter and trace elements, can improve soil structure, enhance the disease resistance of plant, improve the yield and quality of crop. Organic liquid water soluble fertilizer needs to be filtered and settled in the production process through sedimentation filter device to remove impurities and non-nutritive substances in liquid.
[0004] At present, most of the organic liquid water soluble fertilizer on the market is poured into the sedimentation device and filtered and settled through filter screen, however, during the sedimentation process, material is prone to uneven sedimentation, resulting in poor filtering effect, and part of impurities cannot be effectively separated, affecting the purity and quality of subsequent fertilizer, and filter screen is not easy to disassemble and clean for long-term use, so as to block and affect filtering performance. UTILITY MODEL CONTENT
[0005] The utility model aims at solving the problems that the sedimentation device in the prior art cannot filter organic liquid water soluble fertilizer uniformly, and filter screen is prone to blockage, and provides a kind of sedimentation filter devices for organic water soluble fertilizer production.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0007] A kind of sedimentation filter devices for organic water soluble fertilizer production, including sedimentation tank, rotatingly connected with rotating rod in the middle of the sedimentation tank, a plurality of stirring shafts are fixed on the rotating rod, circular frame is fixed in the sedimentation tank, filter screen is detachably installed in the circular frame, rotating shaft is rotatably connected to the side wall of the sedimentation tank, cam is fixedly sleeved on the rotating shaft, discharge pipe is communicated with the bottom of the sedimentation tank, gate valve is installed in the discharge pipe;
[0008] Further comprising:
[0009] Driving part, the driving part is used to drive the rotating rod rotation;
[0010] Disassembling part, the disassembling part is used to dismount and install the filter screen;
[0011] Rotating part, the rotating part is used to drive the rotating shaft rotation.
[0012] Preferably, the plurality of stirring shafts are arranged in a circumferential array.
[0013] Preferably, the driving member comprises:
[0014] A frame is fixed on the top surface of the settling tank.
[0015] A motor is fixed on the frame, and an output end of the motor is fixedly connected with the rotating rod.
[0016] Preferably, the disassembling member comprises:
[0017] A notch is formed on the top surface of the circular frame, and four notches are arranged in a circumferential array.
[0018] A spring is fixed in the notch.
[0019] A support plate is fixed on the spring.
[0020] A screw rod is fixed on the support plate, and the cam is arranged in the same vertical direction as the screw rod.
[0021] A nut is threadedly connected on the screw rod.
[0022] Preferably, the disassembling member further comprises:
[0023] A clamping block is fixed on the outer wall of the filter screen, and four clamping blocks are arranged in a circumferential array and are arranged in position corresponding to the notches.
[0024] A through hole is formed in the clamping block, and the screw rod is inserted into the through hole.
[0025] Preferably, the rotating member comprises:
[0026] A bevel gear is fixed on the rotating rod.
[0027] A support column is fixed on the top surface of the settling tank.
[0028] A rotating rod is rotatably connected in the support column.
[0029] A bevel gear is fixed on the rotating rod, and the bevel gear is arranged in a vertical direction with the bevel gear, and the bevel gear and the bevel gear are engaged with each other.
[0030] A first pulley is fixed at the end of the rotating rod.
[0031] A second pulley is fixed on the rotating shaft.
[0032] A belt is wrapped around the first pulley and the second pulley.
[0033] Compared with the prior art, the utility model has the following advantages:
[0034] 1、The utility model discloses a stirring shaft and driving part are set up, can be stirred to material in the settlement process, make the effective filtration of organic water -soluble fertilizer settlement, make material even settlement, effectively solved the problem of uneven settlement in traditional device, improved the purity and quality of fertilizer product, simultaneously the cooperation rotating part drive filter screen to and fro swing, realized the effective cooperation of settlement and filtration process, make the whole processing flow more smooth, improved the overall operation efficiency of equipment.
[0035] 2、The utility model discloses the design of dismantling spare, make the filter screen's dismounting and installation operation become simple and quick, greatly save manpower and time, improved production efficiency, facilitated the filter screen's cleaning and replacement, ensure the persistence of filtration effect. BRIEF DESCRIPTION OF DRAWINGS
[0036] Figure 1 It is the whole structure schematic diagram of the utility model discloses an organic water -soluble fertilizer production uses settlement filter device;
[0037] Figure 2 It is the whole structure schematic diagram of the utility model discloses an organic water -soluble fertilizer production uses settlement filter device;
[0038] Figure 3 It is the connecting installation structure schematic diagram of the utility model discloses an organic water -soluble fertilizer production uses settlement filter device's rotary rod, stirring shaft and driving part;
[0039] Figure 4 It is the connecting installation structure schematic diagram of the utility model discloses an organic water -soluble fertilizer production uses settlement filter device's circular frame and dismantling spare part component;
[0040] Figure 5 It is the connecting installation structure schematic diagram of the utility model discloses an organic water -soluble fertilizer production uses settlement filter device's filter screen and dismantling spare part component.
[0041] In the drawing:
[0042] 1, settlement tank;2, rotary rod;21, frame;22, motor;3, stirring shaft;4, circular frame;41, recess;42, spring;43, support plate;44, screw;45, nut;5, filter screen;51, clamping block;52, through -hole;6, rotating shaft;61, bevel gear;62, support column;63, rotating rod;64, bevel gear;65, first pulley;66, belt;67, second pulley;7, cam;8, discharge pipe;9, gate valve. DETAILED DESCRIPTION
[0043] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments.
[0044] Referring to Figures 1-5 The organic water-soluble fertilizer production uses the sedimentation filter device, including the sedimentation tank 1, the sedimentation tank 1 is made of high-quality stainless steel material, with good corrosion resistance, can effectively resist the erosion of various chemical substances in the production process of organic water-soluble fertilizer, ensure the long-term stable operation of equipment. The middle of the sedimentation tank 1 is rotatably connected with the rotating rod 2, a plurality of stirring shafts 3 are fixed on the rotating rod 2, the plurality of stirring shafts 3 are arranged in a circumferential array, the included angle between adjacent stirring shafts 3 is accurately calculated, to ensure that the largest possible area in the sedimentation tank 1 can be covered during rotation, to avoid the stirring dead angle, further improve the uniformity of material stirring. The sedimentation tank 1 is fixed with a circular frame 4, the filter screen 5 is installed in the circular frame 4, the sidewall of the sedimentation tank 1 is rotatably connected with the rotating shaft 6, the cam 7 is fixedly sleeved on the rotating shaft 6, the bottom of the sedimentation tank 1 is communicated with the discharge pipe 8, and the gate valve 9 is installed in the discharge pipe 8.
[0045] It should be noted that the sedimentation tank 1 is provided with a feed inlet and a discharge outlet, the feed inlet is used for facilitating the staff to pour the organic water-soluble fertilizer into the sedimentation tank for sedimentation operation, and the discharge outlet is used for discharging the filtered organic water-soluble fertilizer. Since it belongs to the prior art, it will not be described in detail, and in the working process of the sedimentation tank 1, the suspended solids or impurities will gradually settle to the bottom in the tank. When it is necessary to discharge these sediments, the operator will open the gate valve 9 on the discharge pipe 8. With the opening of the gate valve 9, the sediments will flow out of the sedimentation tank 1 under the action of gravity, and at the same time, the operator can control the flow and speed of discharge by adjusting the opening degree of the gate valve 9 to meet the needs of actual application.
[0046] The organic water-soluble fertilizer production uses the sedimentation filter device further includes driving part, dismounting part and rotating part.
[0047] The driving part is used for driving the rotating rod 2 to rotate, and the driving part includes a rack 21 and a motor 22. The rack 21 is fixed on the top surface of the sedimentation tank 1, and the motor 22 is fixed on the rack 21. The output end of the motor 22 is fixedly connected with the rotating rod 2. The stirring shaft 3 continuously stirs the material in the sedimentation tank 1 under the drive of the motor 22. This operation not only can make the solid impurities in the material fully mix with the liquid, but also can facilitate the subsequent filtration and separation through the filter screen 5, and can break the possible sedimentation and stratification phenomenon of the material, so that the material is uniformly settled on the filter screen 5.
[0048] The disassembling and assembling part is used for disassembling and assembling the filter screen 5, and comprises notches 41, springs 42, supporting plates 43, screw rods 44, nuts 45, clamping blocks 51 and through holes 52, the notches 41 are arranged on the top surface of the circular frame 4, the notches 41 are arranged in a circumferential array and four notches 41 are arranged, the notches 41 play a positioning and guiding role, and ensure the accuracy in the disassembling and assembling process, the springs 42 are fixed in the notches 41, the supporting plates 43 are fixed on the springs 42, the screw rods 44 are fixed on the supporting plates 43, the cam 7 is arranged in the same vertical direction with the screw rod 44, the nuts 45 are threadedly connected on the screw rods 44, the clamping blocks 51 are fixed on the outer wall of the filter screen 5, the clamping blocks 51 are arranged in a circumferential array and four clamping blocks 51 are arranged, the clamping blocks 51 are arranged in position correspondence with the notches 41, so that the filter screen 5 can be accurately matched with the disassembling and assembling part on the circular frame 4, and the through holes 52 are arranged in the clamping blocks 51, and the screw rods 44 are inserted into the through holes 52.
[0049] The rotating part is used for driving the rotating shaft 6 to rotate, and comprises bevel gears 61, struts 62, rotating rods 63, bevel gears 64, first pulleys 65, belts 66 and second pulleys 67, the bevel gears 61 are fixed on the rotating rod 2, the struts 62 are fixed on the top surface of the settling tank 1, the rotating rods 63 are rotatably connected in the struts 62, and the struts 62 provide a stable support point for the rotating rods 63. The struts 62 need to be firm enough to bear the force and torque generated by the rotating rods 63 in the rotating process, the bevel gears 64 are fixed on the rotating rods 63, the bevel gears 64 are arranged in the vertical direction with the bevel gears 61, the bevel gears 64 are meshed with each other, the first pulleys 65 are fixed at the end of the rotating rods 63, the second pulleys 67 are fixed on the rotating shaft 6, the belts 66 are wound and connected on the first pulleys 65 and the second pulleys 67, and the belts 66 have certain elasticity and wear resistance, so as to ensure the stability and reliability of transmission. Through the settling and filtering cooperation of the rotating part and the stirring shaft 3, the filtering efficiency can be effectively improved, more impurities can be intercepted on the filter screen 5, so as to ensure the purity and quality of the finally produced organic water-soluble fertilizer product, and make the product meet the relevant quality standards and market requirements.
[0050] The utility model can be described as follows:
[0051] When the organic water-soluble fertilizer is filtered by using the settling tank 1, the organic water-soluble fertilizer is first poured into the settling tank 1 through the feeding port, then the motor 22 is started to drive the rotating rod 2 to rotate in the settling tank 1, the stirring shaft 3 on the outer wall of the rotating rod 2 rotates in turn and stirs the material in the settling tank 1, at the same time, the bevel gear 61 on the outer wall of the rotating rod 2 rotates in turn and meshes with the bevel gear 64, the bevel gear 64 is driven to rotate the rotating rod 63 in the support 62, the first pulley 65 on the end side of the rotating rod 63 rotates in turn, the second pulley 67 is driven to rotate in synchronism through the transmission of the belt 66, and the rotating shaft 6 is driven to rotate in the side wall of the settling tank 1, the cam 7 on the outer wall of the rotating shaft 6 rotates in turn, when the cam 7 rotates and contacts the screw rod 44, the screw rod 44 is driven to drive the filter screen 5 to slide downward and press the spring 42, the clamping block 51 on the outer wall of the filter screen 5 slides into the notch 41, the filter screen 5 shakes back and forth under the continuous rotation of the cam 7 and the cooperation of the spring 42, and the continuous stirring of the stirring shaft 3, so that the organic water-soluble fertilizer in the settling tank 1 can be uniformly filtered and settled, and the uneven settlement of the organic water-soluble fertilizer is avoided, and the filtering effect is improved.
[0052] When the filter screen 5 needs to be disassembled and cleaned, the nut 45 is manually rotated to slide upward along the screw diameter of the screw rod 44 until the nut 45 is separated from the screw rod 44, then the filter screen 5 is pulled upward, so that the filter screen 5 drives the clamping block 51 to slide upward and separate from the screw rod 44, and the disassembly of the filter screen 5 is completed, so that subsequent cleaning is facilitated, and when the filter screen 5 is installed after cleaning, the filter screen 5 is aligned with the circular frame, the clamping block 51 around the filter screen 5 is aligned with the screw rod 44 on the supporting plate 43, the through hole 52 in the clamping block 51 penetrates the screw rod 44 and is attached to the surface of the supporting plate 43, then the knob is sleeved on the screw rod 44 and is tightened, so that the filter screen 5 is quickly installed for subsequent filtering.
[0053] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A sedimentation filtration device for organic water-soluble fertilizer production, comprising a sedimentation tank (1), characterized in that, The middle of the settling tank (1) is rotatably connected with a rotating rod (2), a plurality of stirring shafts (3) are fixed on the rotating rod (2), a circular frame (4) is fixed in the settling tank (1), a filter screen (5) is detachably installed in the circular frame (4), a rotating shaft (6) is rotatably connected with the side wall of the settling tank (1), a cam (7) is fixedly sleeved on the rotating shaft (6), a discharge pipe (8) is communicated with the bottom of the settling tank (1), and a gate valve (9) is installed in the discharge pipe (8). Further comprising: a driving member for driving the rotating rod (2) to rotate; a dismounting member for dismounting and mounting the filter screen (5); a rotating member for driving the rotating shaft (6) to rotate.
2. The settling filter device for organic water-soluble fertilizer production according to claim 1, characterized in that, A plurality of the stirring shafts (3) are arranged in a circumferential array.
3. The settling filter device for organic water-soluble fertilizer production according to claim 1, characterized in that, The driving member comprises: a rack (21) fixed on the top surface of the settling tank (1); a motor (22) fixed on the rack (21), and the output end of the motor (22) is fixedly connected with the rotating rod (2).
4. The settling filter device for organic water-soluble fertilizer production according to claim 1, characterized in that, The dismounting member comprises: a notch (41) formed in the top surface of the circular frame (4), the notch (41) is arranged in a circumferential array and has four notches; a spring (42) fixed in the notch (41); a support plate (43) fixed on the spring (42); a screw rod (44) fixed on the support plate (43), the cam (7) and the screw rod (44) are arranged in the same vertical direction; a nut (45) threadedly connected on the screw rod (44).
5. The settling filter device for organic water-soluble fertilizer production according to claim 4, characterized in that, The dismounting member further comprises: a clamping block (51) fixed on the outer wall of the filter screen (5), the clamping block (51) is arranged in a circumferential array and has four clamping blocks, and the clamping block (51) is arranged in position correspondence with the notch (41); a through hole (52) formed in the clamping block (51), and the screw rod (44) is inserted into the through hole (52).
6. The settling filter device for organic water-soluble fertilizer production according to claim 1, characterized in that, The rotating member comprises: a bevel gear (61) fixed on the rotating rod (2); a support column (62) fixed on the top surface of the settling tank (1); a rotating rod (63) rotatably connected in the support column (62); a bevel gear (64) fixed on the rotating rod (63), the bevel gear (64) is arranged in perpendicular direction with the bevel gear (61), and the bevel gear (64) and the bevel gear (61) are meshed with each other; a first pulley (65) fixed on the end of the rotating rod (63); a second pulley (67) fixed on the rotating shaft (6); a belt (66) wound and connected on the first pulley (65) and the second pulley (67).