VOCs waste gas treatment tower
By using rotating components and buffer plates to alter the flow of exhaust gas in the VOCs exhaust gas treatment tower, combined with "W"-shaped activated carbon packing and circulation component monitoring and control, the problem of short exhaust gas residence time is solved, achieving more efficient gas-liquid mixing and exhaust gas treatment, and reducing the risk of environmental pollution.
Patent Information
- Application Number
- CN202520254168.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-18
AI Technical Summary
In existing VOCs waste gas treatment towers, the residence time of waste gas in the tower is short, resulting in poor gas-liquid contact time and mixing effect, which affects the treatment efficiency.
The flow direction of exhaust gas is changed by using rotating components and buffer plates to increase the residence time of gas in the tower. The gas-liquid contact area is increased by using "W"-shaped activated carbon packing. At the same time, circulation components and gas sensors are used to monitor the exhaust gas. The exhaust gas treatment process is adjusted according to the threshold of the PLC controller to ensure that the gas meets the standards before being discharged.
It improves gas-liquid contact time and mixing effect, enhances the efficiency and safety of VOCs waste gas treatment, reduces environmental pollution, and ensures the adequacy of waste gas treatment.
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Figure CN223716818U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to VOCs waste gas treatment tower technical field, specifically a VOCs waste gas treatment tower. BACKGROUND
[0002] In the process of coal chemical industry, petroleum chemical industry, fuel coating manufacturing, solvent manufacturing and use, VOCs (volatile organic compounds) will be produced, most volatile organic compounds have the special smell of making people uncomfortable, and have toxicity, irritability, teratogenicity and carcinogenic effect, especially benzene, toluene and formaldehyde etc. can cause great harm to human health, this kind of material is one of main atmospheric pollutants, therefore needs to use VOCs waste gas treatment tower, VOCs waste gas treatment tower is a kind of equipment for treating volatile organic compounds containing waste gas discharged in industrial production process, main purpose is to reduce the pollution of these harmful substances to the environment, reaches the discharge standard.
[0003] Disadvantages of prior art:
[0004] At present, when a kind of VOCs waste gas treatment tower is used, VOCs waste gas flows quickly upwards after entering the treatment tower, so that the time of waste gas staying in the treatment tower is less, which affects gas-liquid contact time and mixing effect. Utility model content
[0005] The utility model aims at providing a kind of VOCs waste gas treatment tower, to solve the problem of not being convenient for improving VOCs processing efficiency in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of VOCs waste gas treatment tower, including treatment tower body and the chemical solution tank being set in the one side of treatment tower body, the treatment tower body includes:
[0007] Rotary component, the rotary component is set in the lower surface of the one side of treatment tower body, the rotary component includes servo motor, rotary rod and spiral impeller;
[0008] Buffer plate, the buffer plate is set in the two sides of the inner wall of treatment tower body;
[0009] Processing component, the processing component is set in the upper of the inner wall of treatment tower body, the processing component includes filter table and "W" type activated carbon filling;
[0010] Circulation component, the circulation component is set in the other side of treatment tower body, the circulation component includes air pump, conveying pipe A, conveying pipe B, A electromagnetic three-way valve, air inlet;
[0011] The chemical solution tank includes:
[0012] A spraying assembly is arranged on the top surface of the chemical solution tank, and the spraying assembly comprises a delivery pump, a pipeline, a shunt round frame pipe and a spray head.
[0013] Preferably, the rotating assembly comprises:
[0014] A servo motor is fixedly connected to the lower surface of one side of the processing tower body, and the output end of the servo motor is spline-connected with a transmission rod.
[0015] A rotating rod is fixedly connected to one end of the transmission rod.
[0016] A spiral impeller is fixedly sleeved on the surface of the rotating rod.
[0017] Preferably, the processing assembly comprises:
[0018] A filter table is fixedly connected above the inner wall of the processing tower body.
[0019] A "W"-shaped activated carbon filler is embedded in the inside of the filter table.
[0020] Preferably, the circulating assembly comprises:
[0021] A gas pump is fixedly connected to the other side of the processing tower body.
[0022] A delivery pipe A is communicated with the output end of the gas pump.
[0023] A delivery pipe B is communicated with the input end of the gas pump.
[0024] Preferably, the spraying assembly comprises:
[0025] A delivery pump is fixedly installed on the top surface of the chemical solution tank.
[0026] A pipeline is communicated with the output end of the delivery pump.
[0027] A shunt round frame pipe is fixedly installed on one side of the pipeline.
[0028] A spray head is fixedly connected to the bottom surface of the shunt round frame pipe.
[0029] Preferably, one side of the chemical solution tank is fixedly connected with a circulating pump, the output end of the circulating pump is communicated with a circulating pipe, one end of the circulating pipe is fixedly connected with a liquid filter tank, and one end of the liquid filter tank is communicated with the processing tower body.
[0030] Preferably, a B electromagnetic three-way valve is fixedly connected to the top end of the conveying pipe A, one end of the B electromagnetic three-way valve is connected to an air outlet pipe, one side of the B electromagnetic three-way valve is connected to a discharge pipe, and the discharge pipe is fixedly connected to the top end of the processing tower body.
[0031] Preferably, a B electromagnetic three-way valve is fixedly connected to the top end of the conveying pipe A, one end of the B electromagnetic three-way valve is connected to an air outlet pipe, one side of the B electromagnetic three-way valve is connected to a discharge pipe, and the discharge pipe is fixedly connected to the top end of the processing tower body.
[0032] Preferably, a gas sensor is fixedly installed on the inner top wall of the gas outlet pipe, and a PLC controller is connected to one side of the gas sensor via an electrical signal. The PLC controller is installed on the processing tower body.
[0033] Compared with the prior art, the beneficial effects of this utility model are:
[0034] 1. This VOCs waste gas treatment tower, through the arrangement of rotating components, buffer plates, and treatment components, allows waste gas to enter the tower body through the inlet during operation. The servo motor is activated, and the rotating rod drives the spiral impeller to rotate, changing the flow direction of the waste gas. When encountering the buffer plate, the waste gas remains inside the tower body for an extended period. The gas passes through "W"-shaped activated carbon packing, increasing the contact area between the gas and liquid, thereby changing the flow direction of the waste gas, improving the gas-liquid contact time and mixing effect. This prevents the waste gas from flowing rapidly upwards after entering the tower body, resulting in a shorter residence time inside the tower body, which would affect the gas-liquid contact and mixing effect, thus improving the VOCs waste gas treatment efficiency.
[0035] 2. This VOCs waste gas treatment tower, through the configuration of circulation components, gas sensors, and a PLC controller, monitors the discharged gas according to the monitoring threshold set by the PLC controller during operation. When the discharged gas exceeds the monitoring threshold, the PLC controller controls the B electromagnetic three-way valve to rotate to the delivery pipe A. The A electromagnetic three-way valve opens, connecting to the delivery pipe A, preventing new waste gas from entering. The gas pump is then activated to send the unqualified gas back to the treatment tower body for further treatment. This reduces VOCs waste gas emissions, increases the efficiency of VOCs waste gas treatment, avoids insufficient VOCs waste gas treatment causing environmental pollution, improves the safety of waste gas emissions, and reduces environmental pollution. Attached Figure Description
[0036] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0037] Figure 2 This is a front perspective view of the entire disassembled part of this utility model;
[0038] Figure 3 It is the front perspective view of the circulating assembly of the utility model;
[0039] Figure 4 It is the front perspective view of the spraying assembly of the utility model.
[0040] In the figure: 1, processing tower body; 2, chemical solution tank; 3, rotating assembly; 301, servo motor; 302, rotating rod; 303, spiral impeller; 4, buffer plate; 5, processing assembly; 501, filter table; 502, "W" type activated carbon filler; 6, circulating assembly; 601, air pump; 602, conveying pipe A; 603, conveying pipe B; 604, A electromagnetic three-way valve; 605, air inlet; 7, spraying assembly; 701, conveying pump; 702, pipeline; 703, shunt round frame pipe; 704, spray head; 8, circulating pump; 9, circulating pipe; 10, liquid filter tank; 11, B electromagnetic three-way valve; 12, air outlet pipe; 13, discharge pipe; 14, gas sensor; 15, PLC controller. DETAILED DESCRIPTION
[0041] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the protection scope of the utility model.
[0042] In the description of the utility model, it is understood that the orientation or position relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" is the orientation or position relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, so it cannot be understood as a limitation on the utility model.
[0043] In the description of the patent, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "setting" should be understood broadly, for example, it can be fixedly connected, set, or detachably connected, set, or integrally connected, set. For those skilled in the art, the specific meaning of the above terms in the patent can be understood according to the specific circumstances.
[0044] In addition, the terms "first", "second", "third", "fourth", "fifth", "sixth", "seventh" and "eighth" are only used for descriptive purpose and cannot be understood as indicating or implying relative importance or implying the number of the technical features indicated. Therefore, the features defined with "first", "second", "third", "fourth", "fifth", "sixth", "seventh" and "eighth" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "several" is two or more than two, unless otherwise explicitly and specifically limited.
[0045] Embodiment 1
[0046] Please refer to Figures 1-4 As shown in the figure, the utility model provides a kind of VOCs waste gas treatment tower technical scheme: including processing tower body 1 and the chemical solution tank 2 being arranged at one side of processing tower body 1, processing tower body 1 includes: rotating assembly 3, rotating assembly 3 is arranged at the lower surface of one side of processing tower body 1, rotating assembly 3 includes servo motor 301, rotating rod 302 and spiral impeller 303;Buffer plate 4, buffer plate 4 is arranged at the two sides of the inner wall of processing tower body 1;Processing assembly 5, processing assembly 5 is arranged at the top of the inner wall of processing tower body 1, and processing assembly 5 includes filter table 501 and "W" type activated carbon filling 502;When using, waste gas enters the inside of processing tower body 1 by inlet 605, starts servo motor 301, rotating rod 302 drives spiral impeller 303 to rotate, changes the flow direction of waste gas, when meeting buffer plate 4, makes its time increase to stay in the inside of processing tower body 1, and gas increases the contact area between gas and liquid by "W" type activated carbon filling 502, to change the flow direction of waste gas, improve gas-liquid contact time and mixing effect, avoid waste gas after entering processing tower body 1, waste gas flows fast upwards, cause waste gas to stay in the inside of processing tower body 1 less, influence gas-liquid contact and mixing effect, improve the efficiency of VOCs waste gas treatment, circulation assembly 6, circulation assembly 6 is arranged at the other side of processing tower body 1, and circulation assembly 6 includes air pump 601, conveying pipe A 602, conveying pipe B 603, A electromagnetic three-way valve 604, inlet 605;When using, gas sensor 14 is monitored according to the monitoring threshold value set by PLC controller 15 to the gas discharged, when detecting that the exhaust gas exceeds the monitoring threshold value, PLC controller 15 controls B electromagnetic three-way valve 11 to rotate to conveying pipe A 602, A electromagnetic three-way valve 604 opens to connect conveying pipe A 602, and new waste gas is blocked to enter, starts air pump 601, and the unqualified gas is sent back to processing tower body 1 to be treated again, to reduce VOCs waste gas emission, increase the efficiency of VOCs waste gas treatment, avoid VOCs waste gas treatment to be insufficient, cause environmental pollution, improve the safety of waste gas emission and reduce environmental pollution, and chemical solution tank 2 includes: spraying assembly 7, spraying assembly 7 is arranged at the top surface of chemical solution tank 2, and spraying assembly 7 includes conveying pump 701, pipeline 702, shunt round frame pipe 703 and spray head 704.
[0047] The rotating assembly 3 comprises: a servo motor 301 fixedly connected to the lower surface of one side of the processing tower body 1, the output end of the servo motor 301 being spline-connected with a transmission rod; a rotating rod 302 fixedly connected to one end of the transmission rod; and a spiral impeller 303 fixedly sleeved on the surface of the rotating rod 302.
[0048] The processing assembly 5 comprises: a filtering table 501 fixedly connected above the inner wall of the processing tower body 1; and a "W"-shaped activated carbon filler 502 embedded in the inside of the filtering table 501.
[0049] The circulating assembly 6 comprises: an air pump 601 fixedly connected to the other side of the processing tower body 1; a conveying pipe A 602 communicated with the output end of the air pump 601; and a conveying pipe B 603 communicated with the input end of the air pump 601.
[0050] The spraying assembly 7 comprises: a conveying pump 701 fixedly installed on the top surface of the chemical solution tank 2; a pipeline 702 communicated with the output end of the conveying pump 701; a shunt circular frame pipe 703 fixedly installed on one side of the pipeline 702; and a spray head 704 fixedly connected to the bottom surface of the shunt circular frame pipe 703.
[0051] One side of the chemical solution tank 2 is fixedly connected with a circulating pump 8, the output end of the circulating pump 8 being communicated with a circulating pipe 9, one end of the circulating pipe 9 being fixedly connected with a liquid filtering tank 10, one end of the liquid filtering tank 10 being communicated with the processing tower body 1.
[0052] The top end of the conveying pipe A 602 is fixedly connected with a B electromagnetic three-way valve 11, one end of the B electromagnetic three-way valve 11 being communicated with an air outlet pipe 12, one side of the B electromagnetic three-way valve 11 being communicated with a discharge pipe 13, the discharge pipe 13 being fixedly connected to the top end of the processing tower body 1.
[0053] The top end of the conveying pipe A 602 is fixedly connected with a B electromagnetic three-way valve 11, one end of the B electromagnetic three-way valve 11 being communicated with an air outlet pipe 12, one side of the B electromagnetic three-way valve 11 being communicated with a discharge pipe 13, the discharge pipe 13 being fixedly connected to the top end of the processing tower body 1.
[0054] A gas sensor is fixedly installed on the inner top wall of the air outlet pipe, one side of the gas sensor being connected with a PLC controller through an electric signal, the PLC controller being installed on the processing tower body.
[0055] The rotating assembly 3 in the device includes a servo motor 301, a rotating rod 302 and a spiral impeller 303, a buffer plate 4 and a processing assembly 5 including a filtering table 501 and a "W"-shaped activated carbon filler 502; in use, the waste gas enters into the inside of the processing tower body 1 through the gas inlet 605, the servo motor 301 is started, the rotating rod 302 drives the spiral impeller 303 to rotate, the flow direction of the waste gas is changed, when meeting the buffer plate 4, the time of the waste gas staying in the inside of the processing tower body 1 is increased, the gas passes through the "W"-shaped activated carbon filler 502 to increase the contact area between the gas and the liquid, so that the flow direction of the waste gas is changed, the gas-liquid contact time and mixing effect are improved, the waste gas is prevented from flowing upward quickly after entering the processing tower body 1, the time of the waste gas staying in the inside of the processing tower body 1 is less, the gas-liquid contact and mixing effect are affected, and the VOCs waste gas treatment efficiency is improved;
[0056] The circulating assembly 6 includes a gas pump 601, a conveying pipe A 602, a conveying pipe B 603, an A electromagnetic three-way valve 604 and a gas inlet 605; in use, the gas sensor 14 monitors the discharged gas according to the monitoring threshold set by the PLC controller 15, when it is detected that the discharged gas exceeds the monitoring threshold, the PLC controller 15 controls the B electromagnetic three-way valve 11 to rotate to the conveying pipe A 602, the A electromagnetic three-way valve 604 is opened to communicate the conveying pipe A 602 and block the new waste gas from entering, the gas pump 601 is started to send the unqualified gas back to the processing tower body 1 for processing again, so that the VOCs waste gas emission is reduced, the VOCs waste gas treatment efficiency is improved, the VOCs waste gas treatment is prevented from being insufficient to cause environmental pollution, and the safety of the waste gas emission and the reduction of environmental pollution are improved.
[0057] The basic principle, main characteristics and advantages of the utility model are shown and described above. It should be understood by those skilled in the art that the utility model is not limited by the above examples, the above examples and the description in the specification are only preferred examples of the utility model, and are not used to limit the utility model, various changes and improvements of the utility model can be made without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the utility model claimed. The protection scope of the utility model is defined by the appended claims and equivalents thereof.
Claims
1. A VOCs exhaust gas treatment tower comprising a treatment tower body (1) and a chemical solution tank (2) arranged on one side of the treatment tower body (1), characterized in that: The processing tower body (1) comprises: A rotating assembly (3) arranged on the lower surface of one side of the processing tower body (1), the rotating assembly (3) comprising a servo motor (301), a rotating rod (302) and a spiral impeller (303); A buffer plate (4) arranged on both sides of the inner wall of the processing tower body (1); A processing assembly (5) arranged above the inner wall of the processing tower body (1), the processing assembly (5) comprising a filter table (501) and a "W"-shaped activated carbon filler (502); A circulating assembly (6) arranged on the other side of the processing tower body (1), the circulating assembly (6) comprising an air pump (601), a conveying pipe A (602), a conveying pipe B (603), an A electromagnetic three-way valve (604) and an air inlet (605); The chemical solution tank (2) comprises: A spraying assembly (7) arranged on the top surface of the chemical solution tank (2), the spraying assembly (7) comprising a conveying pump (701), a pipeline (702), a shunt circular frame pipe (703) and a spray head (704).
2. The VOCs exhaust treatment tower according to claim 1, characterized in that: The rotating assembly (3) comprises: A servo motor (301) fixedly connected to the lower surface of one side of the processing tower body (1), the output end of the servo motor (301) being spline-connected with a transmission rod; A rotating rod (302) fixedly connected to one end of the transmission rod; A spiral impeller (303) fixedly sleeved on the surface of the rotating rod (302).
3. The VOCs exhaust treatment tower according to claim 1, characterized in that: The processing assembly (5) comprises: A filter table (501) fixedly connected above the inner wall of the processing tower body (1); A "W"-shaped activated carbon filler (502) embedded in the inside of the filter table (501).
4. The VOCs exhaust treatment tower according to claim 1, characterized in that: The circulating assembly (6) comprises: An air pump (601) fixedly connected to the other side of the processing tower body (1); A conveying pipe A (602) communicated with the output end of the air pump (601); A conveying pipe B (603) communicated with the input end of the air pump (601).
5. The VOCs exhaust treatment tower according to claim 1, characterized in that: The spraying assembly (7) comprises: A conveying pump (701) fixedly installed on the top surface of the chemical solution tank (2); A pipeline (702) communicated with the output end of the conveying pump (701); A shunt circular frame pipe (703) fixedly installed on one side of the pipeline (702); A spray head (704) fixedly connected to the bottom surface of the shunt circular frame pipe (703).
6. The VOCs exhaust treatment tower according to claim 1, characterized in that: One side of the chemical solution tank (2) is fixedly connected with a circulating pump (8), the output end of the circulating pump (8) is communicated with a circulating pipe (9), one end of the circulating pipe (9) is fixedly connected with a liquid filter tank (10), and one end of the liquid filter tank (10) is communicated with the processing tower body (1).
7. The VOCs exhaust treatment tower according to claim 1, characterized in that: The top end of the conveying pipe A (602) is fixedly connected with a B electromagnetic three-way valve (11), one end of the B electromagnetic three-way valve (11) is communicated with an air outlet pipe (12), one side of the B electromagnetic three-way valve (11) is communicated with a discharge pipe (13), and the discharge pipe (13) is fixedly connected to the top end of the processing tower body (1).
8. The VOCs exhaust treatment tower according to claim 7, characterized in that: A gas sensor (14) is fixedly installed on the inner top wall of the air outlet pipe (12), one side of the gas sensor (14) is connected with a PLC controller (15) through an electric signal, and the PLC controller (15) is installed on the processing tower body (1).