Sludge stirring equipment

By designing a sludge mixing device with a protective shell and sealing plug, the problem of large solid particles being difficult to remove has been solved, enabling rapid and safe sludge treatment and avoiding equipment damage and safety risks.

CN223716939UActive Publication Date: 2025-12-26WUHAN YUANRUN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202423277800.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-26
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing sludge mixing equipment is difficult to remove large solid particles quickly when separating them, and often uses chemical dissolution or tilted and inverted mixing tanks, which leads to equipment damage and safety risks.

Method used

A sludge mixing device was designed, comprising a support frame, a protective shell, a mixing tank, a mixing mechanism, and a feeding trough. By setting filter holes and sealing plugs, large particles of solids can be quickly and manually removed, avoiding chemical dissolution and tilting/inversion.

Benefits of technology

It enables the rapid and safe removal of large solid particles from the mixing tank, protecting the integrity of the equipment and ensuring the smooth progress of sludge recycling and treatment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses sludge stirring equipment, and belongs to the technical field of sludge technologies. The device mainly comprises a supporting frame, and a protective shell is fixedly installed in the supporting frame; the stirring barrel is rotationally connected to the interior of the protective shell, and a sludge inlet pipe is arranged on one side of the stirring barrel and protrudes out of the protective shell; filter holes are formed in the barrel wall of the stirring barrel in a penetrating manner, and stirring blades are mounted on the inner wall of the stirring barrel; the stirring mechanism is arranged on the side, away from the sludge inlet pipe, of the stirring barrel, and the stirring mechanism is used for driving the stirring barrel to rotate; the discharging groove is formed in the lower end of the protective shell; a sealing plug is arranged on the side, close to the mud inlet pipe, of the stirring barrel and is flush with the bottom of the stirring barrel. According to the sludge stirring equipment, large-particle solids in the stirring barrel can be rapidly taken out, a chemical dissolving method is not needed, and the whole stirring barrel does not need to be inclined or inverted.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of sludge, in particular to a sludge stirring device. BACKGROUND

[0002] Sludge ceramsite is a new type of environmental protection material, which is mainly made by sintering sludge in the urban sewage treatment process at high temperature, and the raw materials of the sludge ceramsite are relatively mixed, including sludge, clay, large particle solids and the like. In order to ensure that the materials are uniformly mixed, the sludge needs to be stirred before being made.

[0003] There are various types of sludge stirring devices, and a stirring barrel with a paddle is usually used for stirring. Since the raw materials of the sludge ceramsite are relatively mixed, it is necessary to separate the large particle solids and the too viscous materials in the sludge during the stirring process.

[0004] However, after the large particle solids are filtered out by the existing stirring barrel, it is difficult to take them out, which will affect the stirring effect over a long period of time. Therefore, a chemical dissolution method is usually used, or the stirring barrel is tilted or inverted to manually take out the large particle solids, which is very troublesome and not only easily damages the stirring barrel, but also causes accidental injuries if not handled properly, thereby affecting the further recovery and treatment of the sludge. Therefore, it is necessary to provide a sludge stirring device to solve the above problems.

[0005] It should be noted that the above information disclosed in the background section of this application is only used to understand the background technology of the concept of the application, and therefore, it can contain information that does not constitute prior art. SUMMARY

[0006] Based on the above problems existing in the prior art, the application aims to provide a sludge stirring device, which can quickly take out the large particle solids in the stirring barrel without using a chemical dissolution method or tilting or inverting the stirring barrel as a whole.

[0007] The technical solution adopted by the application to solve the technical problems is: a sludge stirring device, comprising:

[0008] a support frame, a protective shell being fixedly installed inside the support frame;

[0009] a stirring barrel, the stirring barrel being rotationally connected to the inside of the protective shell, one side of the stirring barrel being provided with a sludge inlet pipe, the sludge inlet pipe protruding from the protective shell;

[0010] a filter hole being formed through the barrel wall of the stirring barrel, and a stirring blade being installed on the inner wall of the stirring barrel;

[0011] The stirring mechanism is arranged on the side of the stirring barrel away from the sludge inlet pipe, and is used to drive the stirring barrel to rotate;

[0012] A discharging chute is arranged at the lower end of the protective shell.

[0013] The side of the stirring barrel close to the sludge inlet pipe is provided with a sealing plug, which is flush with the bottom of the stirring barrel.

[0014] Further, the side of the protective shell is provided with a protective cover, a slot is arranged at the center of the protective cover, the slot is matched with the sludge inlet pipe, a first flange is fixedly arranged on the side of the protective cover, and a second flange is fixedly arranged on the side of the protective shell, the second flange and the first flange are matched with each other and are fixed by bolts.

[0015] Further, the discharging chute is arranged obliquely, a discharging pipe is arranged below the bottom end of the discharging chute, a receiving hopper is fixedly arranged on the support frame, the receiving hopper is below the discharging pipe, and a sludge outlet pipe is connected to the bottom of the receiving hopper.

[0016] Further, the stirring mechanism has a speed reducer, a fixed shaft is fixedly arranged on the side of the speed reducer, the other end of the fixed shaft is fixed to the stirring barrel, and the fixed shaft is rotatably connected to the protective shell, a driving motor is fixedly arranged at the upper end of the protective shell, a transmission wheel is fixedly arranged on the output shaft of the driving motor, and a transmission belt is transmissionally connected between the transmission wheel and the speed reducer.

[0017] Further, an outer shell is fixedly arranged on the outer side of the support frame, and a protective door is hingedly arranged on the outer shell close to the sludge inlet pipe.

[0018] Further, a buckle is arranged on the side of the protective door, and a handle is fixedly arranged on the outer side of the protective door.

[0019] The sludge stirring device has the following advantages: the protective cover and the sealing plug are arranged, the protective door is opened, the protective cover is disassembled, the sealing plug is manually pulled out, the large solid particles filtered out from the stirring barrel are taken out by a large spoon, the large solid particles are quickly taken out, the cleaning of the large solid particles in the stirring barrel is completed, the chemical dissolution method is not needed, the stirring barrel does not need to be tilted or inverted, the stirring barrel is not damaged, and the sludge is not accidentally injured, so that the further recovery and treatment of the sludge are ensured.

[0020] In addition to the purposes, features and advantages described above, the present application has other purposes, features and advantages. The present application will be further described below with reference to the drawings. BRIEF DESCRIPTION OF DRAWINGS

[0021] The drawings accompanying the specification are part of the specification and serve to further illustrate the application. The illustrative embodiments of the application and their description serve to explain the application. They do not, without limitation, impose on the application any improper limitation. In the drawings:

[0022] Figure 1 It is a whole schematic diagram of a sludge stirring device in the application;

[0023] Figure 2 It is Figure 1 It is a disassembled schematic diagram of part of the structure in the application;

[0024] Figure 3 It is Figure 2 It is a sectional schematic diagram of the whole structure in the application;

[0025] In the drawings, various reference signs refer to:

[0026] 1, support frame; 11, protective shell; 12, outer shell; 13, protective door; 14, buckle; 15, handle; 16, material collecting hopper; 17, sludge outlet pipe; 18, protective cover; 181, holding part; 182, slot; 183, first flange; 19, second flange;

[0027] 2, stirring barrel; 21, sludge inlet pipe; 22, filter hole; 23, stirring blade; 24, discharging chute; 25, discharging pipe; 26, sealing plug;

[0028] 3, stirring mechanism; 31, speed reducer; 32, driving motor; 33, transmission wheel; 34, transmission belt. DETAILED DESCRIPTION

[0029] It should be noted that the embodiments in the application and the features in the embodiments can be combined with each other without conflict. The application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0030] In order to enable persons skilled in the art to better understand the application scheme, the technical solutions in the embodiments of the application will be described clearly and completely below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, not all the embodiments. Based on the embodiments in the application, all other embodiments obtained by persons skilled in the art without creative labor should belong to the protection scope of the application.

[0031] As Figures 1-2As shown, the present application provides a kind of sludge stirring equipment, including support frame 1, the inside fixed mounting of support frame 1 is equipped with protective shell 11, the protective shell 11 is set as barrel, and the inside rotationally connected of protective shell 11 is equipped with stirring barrel 2, one side of stirring barrel 2 is provided with sludge inlet pipe 21, sludge inlet pipe 21 protrudes from protective shell 11, and it is convenient for the sludge to be stirred to enter stirring barrel 2 inside;

[0032] Meanwhile, the outside fixed mounting of support frame 1 is equipped with shell 12, and the shell 12 is hinged with protective door 13 near sludge inlet pipe 21, the width of protective door 13 is greater than the barrel diameter of protective shell 11, so it is convenient to overhaul stirring barrel 2;

[0033] And, one side of the protective door 13 is provided with buckle 14, which can prevent the protective door 13 from being opened by mistake. The outer side of the protective door 13 is also fixedly installed with a handle 15, which facilitates the operation of the protective door 13.

[0034] As shown, Figures 2-3 In order to make stirring barrel 2 rotate, one side of stirring barrel 2 away from sludge inlet pipe 21 is provided with stirring mechanism 3, stirring mechanism 3 has speed reducer 31, one side of speed reducer 31 is fixedly installed with fixed shaft (not shown in the figure), the other end of the fixed shaft is fixed to stirring barrel 2, in the present application, the fixed shaft is rotationally connected to protective shell 11, at the same time, the upper end of protective shell 11 is fixedly installed with driving motor 32, the output shaft of driving motor 32 is fixedly installed with transmission wheel 33, transmission wheel 33 and speed reducer 31 are transmissionally connected with transmission belt 34, therefore starting driving motor 32 can drive transmission wheel 33 to rotate, and make speed reducer 31 rotate through transmission belt 34, and drive stirring barrel 2 to rotate, so that stirring barrel 2 stirs large sludge.

[0035] In order to filter large particles in stirring barrel 2, a plurality of filter holes 22 are formed through the barrel wall of stirring barrel 2, at the same time, the lower end of protective shell 11 is fixedly installed with discharge chute 24, discharge chute 24 is located below stirring barrel 2, in the present application, discharge chute 24 is inclined, and the lowermost end of discharge chute 24 is provided with discharge pipe 25, at the same time, support frame 1 is also fixedly installed with collecting hopper 16, collecting hopper 16 is located below discharge pipe 25, and the bottom pipeline of collecting hopper 16 is connected with sludge outlet pipe 17, therefore, the sludge filtered out from stirring barrel 2 will fall into collecting hopper 16 through discharge chute 24, and be discharged from sludge outlet pipe 17.

[0036] At the same time, one side of stirring barrel 2 provided with sludge inlet pipe 21 is provided with a hole (not shown in the figure), the hole is fitted with sealing plug 26, the sealing plug 26 is flush with the bottom of stirring barrel 2, therefore, by pulling out the sealing plug 26, it is convenient for the operator to discharge the large particles filtered out from stirring barrel 2 by tools.

[0037] In order to ensure the sealing of the protective shell 11 and facilitate the opening of the sealing plug 26, the protective shell 11 is provided with a protective cover 18 on the side close to the protective door 13, the center of the protective cover 18 is provided with a slot 182, the slot 182 is matched with the mud inlet pipe 21, and the outer side of the protective cover 18 is fixedly provided with a handle 181, which facilitates the movement of the protective cover 18.

[0038] And one side of the protective cover 18 is fixedly provided with a first flange 183, and one side of the protective shell 11 is fixedly provided with a second flange 19, the second flange 19 and the first flange 183 are matched with each other and fixed by bolts, so when the stirring barrel 2 is used for several times, the protective cover 18 is opened regularly and the sealing plug 26 is pulled out, so as to facilitate the cleaning of the stirring barrel 2.

[0039] In order to make the stirring of the stirring barrel 2 more uniform, the inner wall of the stirring barrel 2 is fixedly provided with stirring blades 23, so when the stirring barrel 2 rotates, the stirring blades 23 will drive the sludge at the bottom of the stirring barrel 2 to rotate upwards, and when the sludge reaches the highest end of the stirring barrel 2, it will fall down, thereby stirring the large sludge.

[0040] In summary: if the sludge needs to be stirred, first open the protective door 13, add the sludge to be stirred into the stirring barrel 2, then start the stirring mechanism 3 to drive the stirring barrel 2 to stir the sludge, and in the stirring process, the large sludge will be crushed, and the stirred sludge will flow down along the filter hole 22 into the discharge chute 24, thereby completing the stirring;

[0041] When the stirring barrel 2 is used for a certain period of time, the operator adjusts the sealing plug 26 on the stirring barrel 2 to the lowermost position, stops the equipment, then opens the protective door 13 and removes the protective cover 18, then manually pulls out the sealing plug 26, and takes out the large particles of solid filtered out of the stirring barrel 2 by a large spoon, thereby quickly taking out the large particles of solid, completing the cleaning of the large particles of solid in the stirring barrel 2, so it is not necessary to use chemical dissolution method, nor to tilt or invert the stirring barrel 2 as a whole, so it will not damage the stirring barrel 2 and cause accidental injury, and further ensure the recycling of the sludge.

[0042] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Those skilled in the art can make various modifications and changes to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. A sludge mixing apparatus, characterized by: Include: Support frame (1), the inside of the support frame (1) is fixedly installed with a protective shell (11); The stirring barrel (2) is rotatably connected to the inside of the protective shell (11), one side of the stirring barrel (2) is provided with a mud inlet pipe (21), and the mud inlet pipe (21) protrudes from the protective shell (11); A filter hole (22) is formed through the barrel wall of the stirring barrel (2), and a stirring blade (23) is installed on the inner wall of the stirring barrel (2); The stirring mechanism (3) is arranged on the side of the stirring barrel (2) away from the mud inlet pipe (21), and the stirring mechanism (3) is used for driving the stirring barrel (2) to rotate; The discharge chute (24) is installed at the lower end of the protective shell (11); The side of the stirring barrel (2) close to the mud inlet pipe (21) is provided with a sealing plug (26), and the sealing plug (26) is flush with the bottom of the stirring barrel (2).

2. A sludge mixing apparatus according to claim 1, characterised in that: One side of the protective cover (18) is provided with a protective cover (18), and a slot (182) is formed in the center of the protective cover (18). The slot (182) cooperates with the mud inlet pipe (21), and the first flange (183) is fixedly installed on one side of the protective cover (18). The second flange (19) is fixedly installed on one side of the protective shell (11), and the second flange (19) and the first flange (183) cooperate with each other and are fixed by bolts.

3. A sludge mixing apparatus according to claim 1, wherein: The discharge chute (24) is inclined, and the discharge chute (24) is provided with a discharge pipe (25) below the bottom end. The support frame (1) is fixedly installed with a receiving hopper (16), and the receiving hopper (16) is located below the discharge pipe (25). The bottom pipeline of the receiving hopper (16) is connected with a mud outlet pipe (17).

4. A sludge mixing apparatus according to claim 1, wherein: The stirring mechanism (3) has a reduction wheel (31), one side of the reduction wheel (31) is fixedly installed with a fixed shaft, the other end of the fixed shaft is fixed to the stirring barrel (2), and the fixed shaft is rotatably connected to the protective shell (11). The upper end of the protective shell (11) is fixedly installed with a driving motor (32), the output shaft of the driving motor (32) is fixedly installed with a transmission wheel (33), and the transmission wheel (33) and the reduction wheel (31) are transmissionally connected with a transmission belt (34).

5. A sludge mixing apparatus according to claim 1, wherein: The outer side of the support frame (1) is fixedly installed with an outer shell (12), and the outer shell (12) is hingedly connected with a protective door (13) close to the mud inlet pipe (21).

6. A sludge mixing apparatus according to claim 5, wherein: One side of the protective door (13) is provided with a buckle (14), and the outer side of the protective door (13) is fixedly installed with a handle (15).