Nanoscale vacuum homogenizing emulsifying machine
By designing a nanoscale vacuum homogenizing emulsifier and utilizing technologies such as stirring motors, heating components, and vacuum devices, the problems of poor emulsification effect and uneven particle size in existing equipment have been solved, and the efficient preparation of nanoscale emulsions has been achieved.
Patent Information
- Application Number
- CN202423264157.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Existing emulsification equipment suffers from poor emulsification effect and uneven particle size distribution when preparing nanoscale emulsions.
The nanoscale vacuum homogenizing emulsifier uses a stirring motor to drive the stirring shaft and baffle plate to rotate at high speed. Combined with the heating components to precisely control the temperature and the vacuum device to maintain the vacuum state inside the pot, and the pneumatic diaphragm pump to discharge the material, it achieves high-speed shearing and impact of the material, ensuring emulsification effect and particle size uniformity.
It achieves efficient emulsification of nanoscale emulsions with good particle size uniformity, meeting the production requirements of high-quality products.
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Figure CN223716964U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to emulsification equipment technical field especially relates to a nanometer level vacuum homogenization emulsification machine. BACKGROUND
[0002] With the progress of science and technology and the development of industrial production, nanotechnology gradually becomes the important driving force of innovation in various fields, accompanied by the increasing demand of cosmetics, food, medicine and other industries on product quality, especially the higher standard of particle size, stability, uniformity and other aspects of emulsion products. Nanometer emulsion can provide better use effect and user experience due to its unique physical and chemical properties, so the market demand is growing.
[0003] However, the existing emulsification equipment has certain limitations in preparing nanometer emulsion, such as poor emulsification effect, uneven emulsion particle size distribution and other problems.
[0004] It should be noted that the above content belongs to the technical cognition of the inventor and does not necessarily constitute prior art. INVENTION CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a nanometer level vacuum homogenization emulsification machine, which aims at improving the existing technology of emulsification equipment in preparing nanometer emulsion, such as poor emulsification effect, uneven emulsion particle size distribution and other problems.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme: a nanometer level vacuum homogenization emulsification machine, comprising a rack, the middle part of the rack is fixedly connected with an electric control console, the output end of the electric control console is provided with a stirring assembly;
[0007] The stirring assembly comprises an electric lifting cross beam, the electric lifting cross beam is fixedly connected at the output end of the electric control console, the output end of the electric lifting cross beam is fixedly connected with an outer sleeve, the top end of the outer sleeve is fixedly connected with a stirring motor, the output end of the stirring motor is fixedly connected with a stirring shaft, the outer side of the middle part of the stirring shaft is fixedly connected with a plurality of uniformly distributed stirring blades, the bottom end of the stirring shaft is fixedly connected with a homogenization head, the bottom end of the outer sleeve is fixedly connected with a pot cover, the top end middle part of the pot cover is fixedly connected with a driving motor on both sides, the output end of the two driving motors is fixedly connected with a rotating shaft, the outer side of the middle part of the two rotating shafts is fixedly connected with a spoiler, the top end left side of the rack is provided with a heating assembly.
[0008] As a further description of the above technical scheme:
[0009] The heating assembly comprises a fixing frame, the right end of the fixing frame is rotationally connected with an outer protective shell, the middle part of the outer protective shell is fixedly connected with an inner pot, the left end of the outer protective shell is fixedly connected with a temperature controller, the output end of the temperature controller is fixedly connected with a heating coil, and the inner side wall of the outer protective shell is coated with a heat insulation coating.
[0010] As a further description of the above technical solution:
[0011] The heating coil is arranged between the inner side of the outer protective shell and the outer side of the inner pot.
[0012] As a further description of the above technical solution:
[0013] The middle lower end of the stirring shaft is provided with two fixed combined plates, and the distal ends of the two fixed combined plates are fixedly connected with scrapers.
[0014] As a further description of the above technical solution:
[0015] The top middle front side of the pot cover is fixedly connected with a vacuum device.
[0016] As a further description of the above technical solution:
[0017] The bottom middle part of the outer protective shell is fixedly connected with a pneumatic diaphragm pump, the output end of the pneumatic diaphragm pump is fixedly connected with a discharge pipe, and the top end of the discharge pipe penetrates through the bottom end of the outer protective shell and is communicated with the bottom middle part of the inner pot.
[0018] As a further description of the above technical solution:
[0019] The front end of the fixing frame is rotationally connected with a dumping hand wheel, and the top right side of the rack is fixedly connected with a control panel.
[0020] The utility model has the advantages of the following beneficial effects:
[0021] 1、 in the utility model, the stirring shaft with multiple stirring blades is driven by the stirring motor to rotate at high speed, the driving motor fixed on the pot cover synchronously drives the rotating shaft with the spoiler to rotate, and the homogenizer head fixed at the bottom end of the stirring shaft is cooperated, so that the material stored in the inner pot can be high-speed sheared and impacted, thereby ensuring that the material can reach the effect of nanometer emulsification.
[0022] 2、 in the utility model, the heating coil is arranged between the inner pot and the outer protective shell, and the temperature of heating is accurately controlled by the temperature controller, so that the viscosity of the liquid in the inner pot can be reduced, the material flowability in the emulsification process is better, thereby the emulsification efficiency is improved, and the heat insulation coating is coated on the inner side wall of the outer protective shell, so that the heat of the heating coil can be prevented from radiating outward, thereby the stability of the heating temperature is maintained. DRAWINGS
[0023] Figure 1 A perspective view of a nanometer-level vacuum homogenizing emulsifier is provided in the utility model;
[0024] Figure 2 A display view of the electric lifting cross beam of the nanometer-level vacuum homogenizing emulsifier is provided in the utility model;
[0025] Figure 3 An enlarged view of the view A of the nanometer-level vacuum homogenizing emulsifier is provided in the utility model;
[0026] Figure 4 A schematic view of the heating coil of the nanometer-level vacuum homogenizing emulsifier is provided in the utility model.
[0027] Legend:
[0028] 1, rack; 2, electric control platform; 3, electric lifting cross beam; 4, outer sleeve; 5, stirring motor; 6, stirring shaft; 7, stirring blade; 8, homogenizing head; 9, pot cover; 10, driving motor; 11, rotating shaft; 12, spoiler; 13, fixed frame; 14, outer protective shell; 15, inner pot; 16, temperature controller; 17, heating coil; 18, heat insulation coating; 19, fixed joint plate; 20, scraper; 21, vacuum device; 22, pneumatic diaphragm pump; 23, discharge pipe; 24, pouring hand wheel; 25, control panel. DETAILED DESCRIPTION
[0029] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0030] With reference to Figure 1 , Figure 2 and Figure 3 , an embodiment provided by the utility model is as follows: a nanometer-level vacuum homogenizing emulsifier, comprising a rack 1, a middle part of the rack 1 is fixedly connected with an electric control platform 2, and an output end of the electric control platform 2 is provided with a stirring assembly.
[0031] The stirring assembly comprises an electric lifting cross beam 3 fixedly connected to the output end of the electric console 2, an outer sleeve 4 fixedly connected to the output end of the electric lifting cross beam 3, a stirring motor 5 fixedly connected to the top end of the outer sleeve 4, a stirring shaft 6 fixedly connected to the output end of the stirring motor 5, a plurality of stirring blades 7 fixedly connected to the outer side of the middle part of the stirring shaft 6, a homogenizing head 8 fixedly connected to the bottom end of the stirring shaft 6, a pot cover 9 fixedly connected to the bottom end of the outer sleeve 4, two drive motors 10 fixedly connected to the top end middle part of the pot cover 9, two rotating shafts 11 fixedly connected to the output ends of the two drive motors 10, two spoilers 12 fixedly connected to the outer side of the middle part of the two rotating shafts 11, and a heating assembly arranged at the top left side of the rack 1; the middle lower end of the stirring shaft 6 is provided with two fixed combination plates 19, and the distal ends of the two fixed combination plates 19 are fixedly connected with scrapers 20; and the top middle front side of the pot cover 9 is fixedly connected with a vacuum device 21.
[0032] Specifically, the middle lower end of the stirring shaft 6 is provided with two fixed combination plates 19, and the distal ends of the two fixed combination plates 19 are fixedly connected with scrapers 20, so that in the stirring process, the rotating scrapers 20 can scrape the material adhered to the inner side wall of the inner pot 15 to participate in stirring, preventing the adhered material from affecting the final emulsification effect, and the vacuum device 21 fixedly connected to the top middle front side of the pot cover 9 is used to maintain the vacuum state in the pot during the emulsification process, reducing the generation of bubbles.
[0033] Referring to Figure 1 and Figure 4 , the heating assembly comprises a fixed frame 13, the right end of the fixed frame 13 is rotatably connected with an outer protective shell 14, the middle part of the outer protective shell 14 is fixedly connected with an inner pot 15, the left end of the outer protective shell 14 is fixedly connected with a temperature controller 16, the output end of the temperature controller 16 is fixedly connected with a heating coil 17, and the inner side wall of the outer protective shell 14 is coated with a heat insulation coating 18; the heating coil 17 is arranged between the inner side of the outer protective shell 14 and the outer side of the inner pot 15.
[0034] Specifically, the inner side wall of the outer protective shell 14 is coated with a layer of heat insulation coating 18, which can prevent the heat of the heating coil 17 from being dissipated outward, thereby maintaining the stability of the heating temperature.
[0035] Referring to Figure 1 and Figure 4 , the bottom middle part of the outer protective shell 14 is fixedly connected with a pneumatic diaphragm pump 22, the output end of the pneumatic diaphragm pump 22 is fixedly connected with a discharge pipe 23, the top end of the discharge pipe 23 penetrates through the bottom end of the outer protective shell 14 and is communicated with the bottom middle part of the inner pot 15; the front end of the fixed frame 13 is rotatably connected with a dumping hand wheel 24, and the top right side of the rack 1 is fixedly connected with a control panel 25.
[0036] Specifically, by fixing the pneumatic diaphragm pump 22 at the bottom end of the outer protective shell 14, the pneumatic diaphragm pump 22 can be started to guide the nanoscale emulsion out of the inner pot 15 after the emulsification is completed.
[0037] It should be noted that the electric lifting beam 3, the stirring motor 5, the driving motor 10, the temperature controller 16, the vacuum device 21, the pneumatic diaphragm pump 22, and the control panel 25 are all known or can be known to the related technical field professionals, and therefore will not be described here.
[0038] Working principle: when the device needs to be used, the material is first added into the inner pot 15, and then the height of the electric lifting beam 3 is adjusted to place the stirring device into the inner pot 15, the stirring motor 5 drives the stirring shaft 6 with multiple stirring blades 7 to rotate at high speed, the driving motor 10 fixed on the pot cover 9 synchronously drives the rotating shaft 11 with the spoiler 12 to rotate, and cooperates with the homogenizer head 8 installed at the bottom end of the stirring shaft 6 to realize high-speed shearing and impact on the material stored in the inner pot 15, thereby ensuring that the material can achieve nanoscale emulsification effect.
[0039] At the same time, by setting the heating coil 17 between the inner pot 15 and the outer protective shell 14, and accurately controlling the heating temperature through the temperature controller 16, the viscosity of the liquid in the inner pot 15 can be reduced, the material flowability during emulsification is better, thereby improving the emulsification efficiency, and by coating a layer of heat insulation coating 18 on the inner side wall of the outer protective shell 14, the heat of the heating coil 17 can be prevented from being dissipated outward, thereby maintaining the stability of the heating temperature, and by fixing the vacuum device 21 on the top middle front side of the pot cover 9, the vacuum state in the pot can be maintained during the emulsification process, thereby reducing the generation of air bubbles, and the nanoscale emulsion with uniform particle size and good stability can be prepared to meet the production needs of high-quality products.
[0040] Finally, it should be noted that the above description is only a preferred embodiment of the present application and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent replacement of some technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A nanovolume homogenizing emulsifier comprising a frame (1), characterized in that: The middle part of the rack (1) is fixedly connected with an electric console (2), and the output end of the electric console (2) is provided with a stirring assembly; The stirring assembly comprises an electric lifting cross beam (3) which is fixedly connected to the output end of the electric console (2), the output end of the electric lifting cross beam (3) is fixedly connected with an outer sleeve (4), the top end of the outer sleeve (4) is fixedly connected with a stirring motor (5), the output end of the stirring motor (5) is fixedly connected with a stirring shaft (6), the middle outer side of the stirring shaft (6) is fixedly connected with a plurality of evenly distributed stirring blades (7), the bottom end of the stirring shaft (6) is fixedly connected with a homogenizing head (8), the bottom end of the outer sleeve (4) is fixedly connected with a pot cover (9), the top end of the pot cover (9) is fixedly connected with a drive motor (10) on the left and right sides of the middle part, the output end of the two drive motors (10) is fixedly connected with a rotating shaft (11), the middle outer side of the two rotating shafts (11) is fixedly connected with a spoiler (12), and the top end of the rack (1) is provided with a heating assembly.
2. A nanoscale vacuum homogenizer emulsifier according to claim 1, characterized in that: The heating assembly comprises a fixed frame (13), the right end of the fixed frame (13) is rotatably connected with an outer protective shell (14), the middle part of the outer protective shell (14) is fixedly connected with an inner pot (15), the left end of the outer protective shell (14) is fixedly connected with a temperature controller (16), the output end of the temperature controller (16) is fixedly connected with a heating coil (17), and the inner side wall of the outer protective shell (14) is coated with a heat insulation coating (18).
3. A nanoscale vacuum homogenizer emulsifier according to claim 2, characterized in that: The heating coil (17) is arranged between the inner side of the outer protective shell (14) and the outer side of the inner pot (15).
4. A nanoscale vacuum homogenizer emulsifier according to claim 1, characterized in that: The middle lower end of the stirring shaft (6) is provided with two fixed joint plates (19), and the far ends of the two fixed joint plates (19) are fixedly connected with scrapers (20).
5. A nanoscale vacuum homogenizer emulsifier according to claim 1, characterized in that: The top end of the pot cover (9) is fixedly connected with a vacuum device (21) on the front side of the middle part.
6. A nanoscale vacuum homogenizer emulsifier according to claim 2, characterized in that: The bottom end of the outer protective shell (14) is fixedly connected with a pneumatic diaphragm pump (22) in the middle part, the output end of the pneumatic diaphragm pump (22) is fixedly connected with a discharge pipe (23), and the top end of the discharge pipe (23) penetrates through the bottom end of the outer protective shell (14) and communicates with the bottom end of the inner pot (15).
7. A nanoscale vacuum homogenizer emulsifier according to claim 2, characterized in that: The front end of the fixed frame (13) is rotatably connected with a pouring hand wheel (24), and the top end of the rack (1) is fixedly connected with a control panel (25) on the right side.