Powder spraying device with automatic feeding and discharging functions

An automatic powder spraying device that combines an arc-shaped tube and an arc-shaped rod hook with a magnetic attraction principle solves the problem of dead corners in powder spraying equipment, and achieves uniform powder spraying and automated operation.

CN223717424UActive Publication Date: 2025-12-26CHANGSHU HUAQING AUTO PARTS CO LTD
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Patent Information

Application Number
CN202423000033.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-12-26
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing powder spraying equipment has dead zones during the rotary powder spraying process, which affects the uniformity of powder spraying.

Method used

By using an arc-shaped tube and an arc-shaped rod to form a hook, combined with a self-propelled electric hoist and a speed-regulating motor, the magnetic attraction principle is used to achieve stable hanging and separation of workpieces, reducing dead zones in powder spraying.

Benefits of technology

By ensuring stable workpiece attachment and disengagement, the uniformity of powder spraying is guaranteed, dead zones in powder spraying are reduced, and an automated powder spraying process with loading and unloading is realized.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223717424U_ABST
    Figure CN223717424U_ABST
Patent Text Reader

Abstract

The utility model relates to the field of powder spraying equipment, in particular to an automatic feeding and discharging powder spraying device, which comprises a powder spraying chamber, a hanger rail and a self-propelled electric hoist, the self-propelled electric hoist is mounted on the hanger rail, and a group of nozzles are arranged in the powder spraying chamber; the number of the bearing mechanisms is two, and the bearing mechanisms are arranged below the self-propelled electric hoist; the bearing mechanism comprises an arc-shaped pipe and an arc-shaped rod, and one end of the arc-shaped rod is slidably connected to the interior of the arc-shaped pipe; the double hooks are used for hanging a workpiece, when the workpiece is driven to rotate, the hooks pre-close to a spray head can be stored, the phenomenon that the workpiece is blocked is reduced, the spraying effect is conveniently guaranteed, after rotation, the stored hooks can be reset, carrying operation continues, and the working efficiency is improved. The automatic feeding and discharging function is achieved, meanwhile, powder spraying dead angles are reduced, and powder spraying uniformity is guaranteed.
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Description

TECHNICAL FIELD

[0001] The utility model relates to powder spraying equipment field, especially a kind of automatic powder spraying device of feeding and discharging. BACKGROUND

[0002] Powder spraying refers to a kind of coating process that powder coating is adhered to workpiece by corona discharge, and powder coating starts after heat coating after powder spraying.

[0003] After searching, China patent "a high-precision powder spraying equipment" authorized announcement number "CN221638520U", including powder room, recycling device, powder supply device, powder room includes powder spraying box, powder spraying box is the shape that top middle is penetrated from front to back, hollow in the middle, bottom is concave, powder room top is equipped with conveying assembly, conveying assembly includes conveying chain, motor and hook, motor is fixed to conveying chain, hook is fixed to the output shaft of motor, one side of powder spraying box is equipped with powder spraying gun, using conveying chain to convey the workpiece to be sprayed to powder room, motor fixed on conveying chain starts to rotate, drives the workpiece to be sprayed fixed on the output shaft of motor to rotate, realizes the overall spraying of casting, this mode uses transmission chain to complete automatic feeding and discharging with hook, but in actual operation process, there are following defects: since in the process of rotation, powder spraying operation is carried out, then hook rotates to front, and it is easy to cause shielding to workpiece, so there is powder spraying dead angle, and the problem of affecting powder spraying uniformity is improved.

[0004] Therefore, a kind of automatic powder spraying device of feeding and discharging is proposed to solve the above problems. INVENTION CONTENTS

[0005] The utility model aims at providing a kind of automatic powder spraying device of feeding and discharging to solve the above problems, and the problem of improving the existence powder spraying dead angle, affecting powder spraying uniformity.

[0006] The utility model realizes the above-mentioned purposes by the following technical solutions, a kind of automatic powder spraying device of feeding and discharging, including powder spraying chamber, hanging rail and self-propelled electric hoist, the self-propelled electric hoist is installed to hanging rail, the inside of powder spraying chamber is provided with a group of spray heads;Supporting mechanism, the number of supporting mechanism is two, the supporting mechanism is set in the lower of self-propelled electric hoist;The supporting mechanism includes arc tube and arc rod, one end of arc rod is slidably connected to the inside of arc tube, the outside of the end of arc rod away from arc tube is provided with supporting plane.

[0007] Preferably, the supporting mechanism further includes a standpipe, the bottom end of the standpipe is in communication with the arc tube, a metal block is slidably connected in the interior of the standpipe, and a connecting rope is provided between the metal block and the arc rod.

[0008] Preferably, the bottom of the self-propelled electric hoist is provided with a speed regulating motor, the bottom of the speed regulating motor is provided with a magnetic strip, and the arc-shaped pipe is fixedly installed outside the output shaft of the speed regulating motor.

[0009] Preferably, the outside of the powder spraying chamber is respectively provided with a powder box and a driving pump, the driving pump is installed on the powder box, the output end of the driving pump is provided with a material guide pipe, the material guide pipe extends into the inside of the powder spraying chamber, and the spray head is installed on the material guide pipe.

[0010] Preferably, the outside of the connecting rope is sleeved with a spring, one end of the spring is fixedly connected with the arc-shaped rod, and the other end of the spring is installed on the inner wall of the arc-shaped pipe.

[0011] Preferably, the inside of the arc-shaped pipe is rotatably connected with a guide roller, and the outside of the connecting rope is in contact with the outside of the guide roller, so as to reduce the abrasion of the connecting rope.

[0012] Preferably, the inside of the vertical pipe is provided with a limiting groove in sliding connection with the metal block, so as to limit the movement range of the metal block.

[0013] The self-propelled electric hoist has the advantages that:

[0014] By arranging the arc-shaped pipe and the arc-shaped rod, the arc-shaped pipe and the arc-shaped rod form a hook, the hook is more stable in the process of being supported by the supporting plane, in the use process, the two arc-shaped rods are used for hooking the workpiece, when the speed regulating motor drives the workpiece to rotate and spray powder, before the corresponding arc-shaped pipe moves to the position corresponding to the spray head, the metal block above the arc-shaped pipe is aligned with the magnetic strip at the bottom of the speed regulating motor, so that the metal block is adsorbed upwards along the vertical pipe direction by using the magnetic attraction principle, then the arc-shaped rod is pulled by the connecting rope outside the metal block, the arc-shaped rod is accommodated into the arc-shaped pipe, and the workpiece is separated, so that the area between the workpiece and the spray head is reduced, the dead angle of powder spraying is reduced, and the uniformity of powder spraying is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 It is a structural schematic view of the utility model;

[0016] Figure 2 It is a structural schematic view of the spray head and the speed regulating motor of the utility model;

[0017] Figure 3 It is a structural schematic view of the speed regulating motor and the arc-shaped pipe of the utility model;

[0018] Figure 4 It is a structural sectional view of the vertical pipe and the arc-shaped pipe of the utility model.

[0019] In the figure: 100, powder spraying chamber; 110, spray head; 200, overhead rail; 300, self-propelled electric hoist; 310, speed regulating motor; 320, magnetic strip; 400, receiving mechanism; 410, arc-shaped pipe; 420, arc-shaped rod; 430, vertical pipe; 440, metal block; 450, connecting rope; 460, spring. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0021] In a specific implementation, as shown in the accompanying drawings, Figures 1-4 An automatic powder spraying device for feeding and discharging, comprising a powder spraying chamber 100, an overhead rail 200 and a self-propelled electric hoist 300, the self-propelled electric hoist 300 is installed on the overhead rail 200, and a group of spray heads 110 are arranged inside the powder spraying chamber 100; a receiving mechanism 400, the number of the receiving mechanism 400 is two, and the receiving mechanism 400 is arranged below the self-propelled electric hoist 300; the receiving mechanism 400 comprises an arc-shaped pipe 410 and an arc-shaped rod 420, one end of the arc-shaped rod 420 is slidably connected to the inside of the arc-shaped pipe 410, and a receiving plane is arranged on the outer side of the end of the arc-shaped rod 420 away from the arc-shaped pipe 410.

[0022] As shown in the accompanying drawings, Figure 2 , Figure 3 and Figure 4 The receiving mechanism 400 further comprises a vertical pipe 430, the bottom end of the vertical pipe 430 communicates with the arc-shaped pipe 410, a metal block 440 is slidably connected to the inside of the vertical pipe 430, and a connecting rope 450 is arranged between the metal block 440 and the arc-shaped rod 420; a speed regulating motor 310 is installed at the bottom of the self-propelled electric hoist 300, a magnetic strip 320 is installed at the bottom of the speed regulating motor 310, and the arc-shaped pipe 410 is fixedly installed on the outer side of the output shaft of the speed regulating motor 310.

[0023] The arc-shaped tube 410 and the arc-shaped rod 420 form a hook, and since the number of the supporting mechanisms 400 is two, the workpiece is double-hung, and the supporting flat surface is arranged to improve the supporting stability. The trolley 200 is arranged with the electric hoist 300 to complete the driving in the powder spraying process. Then, the electric hoist 300 drives the speed regulating motor 310 to move towards the inside of the powder spraying chamber 100. When the speed regulating motor 310 moves to the powder spraying area of the spray head 110, the magnetic strip 320 at the bottom of the speed regulating motor 310 is aligned with the metal block 440 above the arc-shaped tube 410. Then, under the influence of the magnetic attraction, the metal block 440 moves upwards along the stand pipe 430. In the process of movement, the connecting rope 450 pulls the arc-shaped rod 420 on the arc-shaped tube 410 to move, so that the arc-shaped rod 420 is accommodated in the arc-shaped tube 410. At this time, the arc-shaped rod 420 is separated from the workpiece, so that the area between the workpiece and the spray head 110 is not easily blocked, the powder spraying dead angle is reduced, the powder spraying uniformity is ensured, and then the arc-shaped tube 410 moves out of the powder spraying area of the spray head 110 under the driving of the speed regulating motor 310. At this time, the magnetic strip 320 and the metal block 440 in the arc-shaped tube 410 are staggered, and then the metal block 440 is not affected by the magnetic force, and then the arc-shaped rod 420 is reset. At this time, the workpiece is supported, and at the same time, the other arc-shaped tube 410 moves to the powder spraying area of the spray head 110. Then, the above movement is repeated, that is, the two arc-shaped rods 420 alternately complete the supporting work, which reduces the dead angle in the powder spraying process without affecting the supporting effect.

[0024] As shown in Figure 1 and Figure 2 , the outside of the powder spraying chamber 100 is respectively provided with a powder box and a driving pump. The driving pump is installed on the powder box. The output end of the driving pump is provided with a material guide pipe. The material guide pipe extends to the inside of the powder spraying chamber 100. The spray head 110 is installed on the material guide pipe.

[0025] The driving pump guides the powder in the powder box along the material guide pipe into the spray head 110, and then sprays it to the outside of the workpiece along the spray head 110 to complete the powder spraying work.

[0026] As shown in Figure 4 , the outside of the connecting rope 450 is provided with a spring 460. One end of the spring 460 is fixedly connected with the arc-shaped rod 420. The other end of the spring 460 is installed on the inner wall of the arc-shaped tube 410.

[0027] With the arrangement of the spring 460, when the corresponding arc-shaped rod 420 is received, after the arc-shaped rod 420 leaves the powder spraying area of the spray head 110, the magnetic stripe 320 no longer attracts the corresponding metal block 440, and then the arc-shaped rod 420 is no longer subjected to the traction force, and then the spring 460 can drive the arc-shaped rod 420 to move to the original position, and the workpiece is again supported, and then another arc-shaped rod 420 moves to the spray head 110 area to perform the receiving movement, and the two arc-shaped rods 420 alternately complete the receiving and supporting work of the workpiece, which ensures the support of the workpiece and reduces the dead angle during the powder spraying process.

[0028] As shown in Figure 4 The outer side of the connecting rope 450 is in contact with the outer side of the guide roller.

[0029] With the arrangement of the guide roller, the friction between the connecting rope 450 and the connecting position of the vertical pipe 430 and the arc-shaped pipe 410 can be reduced, and the service life of the connecting rope 450 can be prolonged.

[0030] As shown, the vertical pipe 430 is internally provided with a limiting groove in sliding connection with the metal block 440.

[0031] The metal block 440 is limited by the sliding groove, which reduces the over-movement phenomenon and ensures the stability during the up-down movement.

[0032] Working principle: the arc-shaped pipe 410 and the arc-shaped rod 420 form a hook to double-hang the workpiece, and the arrangement of the supporting plane improves the supporting stability, and the trolley 200 is matched with the electric hoist 300 to complete the driving during the powder spraying process, and then the electric hoist 300 drives the speed regulating motor 310 to move to the inside of the powder spraying chamber 100.

[0033] It should be noted that the user can complete the arrangement and hanging of the workpiece outside the powder spraying chamber 100, and the workpiece can be transferred and processed at the powder spraying terminal, and the automatic feeding and discharging is performed during the entire powder spraying process, which reduces the number of workers required in the powder spraying chamber 100.

[0034] When moving to the powder spraying area of the spray head 110, the speed regulating motor 310 drives the workpiece to rotate slowly, when the first arc-shaped tube 410 is about to move to the spraying area of the spray head 110, at this time the magnetic strip 320 at the bottom of the speed regulating motor 310 will be aligned with the metal block 440 above the arc-shaped tube 410, then affected by the magnetic attraction force, the metal block 440 moves upward along the vertical tube 430, in the process of movement, the connecting rope 450 will pull the arc-shaped rod 420 on the arc-shaped tube 410 to move, so that the arc-shaped rod 420 is stored inside the arc-shaped tube 410, at this time the arc-shaped rod 420 is separated from the workpiece, so as not to easily block the area between the workpiece and the spray head 110, reduce the dead angle of powder spraying, ensure the uniformity of powder spraying, then with the driving of the speed regulating motor 310, the arc-shaped tube 410 moves out of the spraying area of the spray head 110, at this time the magnetic strip 320 intersects with the metal block 440 in the arc-shaped tube 410, then the metal block 440 is not affected by the magnetic force, then the arc-shaped rod 420 resets, at this time the workpiece is supported, at the same time, another arc-shaped tube 410 will move to the spraying area of the spray head 110, then repeat the above movement, that is, two arc-shaped rods 420 alternately complete the supporting work, which reduces the dead angle existing in the powder spraying process without affecting the supporting effect, ensures the uniformity of powder spraying, and the whole device has good practicability.

[0035] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.

Claims

1. An automatic powder spraying device for loading and unloading, characterized in that, include: The powder spraying chamber (100), the hanging rail (200) and the self-propelled electric hoist (300) are installed on the hanging rail (200). A set of spray nozzles (110) are provided inside the powder spraying chamber (100). The receiving mechanism (400) is provided in two parts and is located below the self-propelled electric hoist (300). The receiving mechanism (400) includes an arc-shaped tube (410) and an arc-shaped rod (420). One end of the arc-shaped rod (420) is slidably connected to the inside of the arc-shaped tube (410), and a receiving surface is provided on the outer side of the arc-shaped rod (420) away from the arc-shaped tube (410).

2. The automatic powder spraying device for loading and unloading according to claim 1, characterized in that: The receiving mechanism (400) also includes a riser (430), the bottom end of which is connected to the arc-shaped pipe (410), and a metal block (440) is slidably connected inside the riser (430). A connecting rope (450) is provided between the metal block (440) and the arc-shaped rod (420).

3. The automatic powder spraying device for loading and unloading according to claim 1, characterized in that: The bottom of the self-propelled electric hoist (300) is equipped with a speed-regulating motor (310), and the bottom of the speed-regulating motor (310) is equipped with a magnetic strip (320). The arc-shaped tube (410) is fixedly installed on the outside of the output shaft of the speed-regulating motor (310).

4. The automatic powder spraying device for loading and unloading according to claim 1, characterized in that: A powder box and a drive pump are respectively provided on the outside of the powder spraying chamber (100). The drive pump is installed on the powder box. A guide pipe is installed at the output end of the drive pump. The guide pipe extends into the interior of the powder spraying chamber (100). The nozzle (110) is installed on the guide pipe.

5. The automatic powder spraying device for loading and unloading according to claim 2, characterized in that: A spring (460) is sleeved on the outside of the connecting rope (450). One end of the spring (460) is fixedly connected to the arc rod (420), and the other end of the spring (460) is installed on the inner wall of the arc tube (410).

6. The automatic powder spraying device for loading and unloading according to claim 2, characterized in that: The inside of the arc-shaped tube (410) is rotatably connected to a guide roller, and the outside of the connecting rope (450) is in contact with the outside of the guide roller.

7. The automatic powder spraying device for loading and unloading according to claim 2, characterized in that: The riser (430) has a limiting groove inside that is slidably connected to the metal block (440).

Citation Information

Patent Citations

  • High-precision powder spraying equipment

    CN221638520U