Silicon nitride ceramic ball screening device for new energy automobile

By designing a screening device that includes a frame, vibrating plate, feeding rail and inspection camera, the problem of low surface inspection efficiency of silicon nitride ceramic balls was solved, realizing all-round inspection and improving product quality.

CN223717738UActive Publication Date: 2025-12-26JIANGSU JINSHENG CERAMIC TECH
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Patent Information

Application Number
CN202422922804.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-12-26
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

In existing technologies, silicon nitride ceramic balls are inefficient in surface inspection processes, cannot achieve all-round inspection, and affect product quality.

Method used

A screening device was designed, comprising a frame, a vibrating plate, a feeding rail, a sorting mechanism, and a detection camera. Ceramic balls are fed in by vibration and rotated by an air jet device, while the detection camera performs all-round detection.

Benefits of technology

This technology enables comprehensive testing of silicon nitride ceramic balls, improving testing efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a silicon nitride ceramic ball screening device for a new energy automobile. The silicon nitride ceramic ball screening device comprises a rack, a vibrating disc is arranged on a base plate of the rack, a feeding rail is arranged at an outlet of the vibrating disc, a sorting mechanism is arranged at an outlet of the feeding rail, and a detection camera is arranged at the top of the sorting mechanism. According to the utility model, after the ceramic ball is fed into the base block, air injection is carried out at the bottom, so that the ceramic ball rotates, and the detection camera at the top carries out omnibearing detection on the ceramic ball.
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Description

TECHNICAL FIELD

[0001] The utility model relates to ceramic ball technical field especially is related to a new energy automobile with silicon nitride ceramic ball screening device. BACKGROUND

[0002] Ceramic ball is a kind of rolling object, spherical, by alumina, zirconia, silicon etc. Ceramic powder binder mixture is made by pressing, grinding and precision machining. It also has self-lubricating, it can be used to no lubricating medium high pollution environment. Become ceramic bearing, the preferred material of mixed ceramic ball bearing. Zirconia ceramic ball, at room temperature, high strength and high toughness, good wear resistance, corrosion resistance, high rigidity, non-magnetic, electric insulation. Zirconia ceramic ball at 600 DEG C, the strength, hardness hardly changes its density is 6.00g / cm3, thermal expansion rate is close to metal if expansion rate, can be used with metal joint.

[0003] After the production of silicon nitride ceramic ball, its surface needs to be relatively smooth, so surface detection needs to be carried out. UTILITY MODEL CONTENT

[0004] According to the above-mentioned technical problem to be solved, a new energy automobile with silicon nitride ceramic ball screening device is provided.

[0005] To achieve the above-mentioned purpose, the utility model discloses in a preferable implementation form, including frame, the base plate of frame is provided with vibration disc, is provided with feeding track at the outlet of vibration disc, is provided with sorting mechanism at the outlet of feeding track, is provided with detection camera at the top of sorting mechanism.

[0006] The utility model discloses in a preferable implementation form can be further configured as, the sorting mechanism includes lift cylinder, the lift end of lift cylinder is fixed with base block, is provided with the knob of control through telescopic cylinder at the just above of base block, is provided with feeding port one and feeding port two respectively on the both sides on the lift path of base block, and the bottom of feeding port one and feeding port two corresponds the bin one and bin two respectively.

[0007] The utility model discloses in a preferable implementation form can be further configured as, the recess is opened at the center of feeding track, and the opening width of recess is less than the diameter of ball body, and the edge is all fillet.

[0008] The utility model discloses in a preferable implementation form can be further configured as, the center of base block is provided with spherical recessed groove, and is provided with air injection hole in spherical recessed groove.

[0009] The utility model discloses in a preferable implementation form can be further configured as, the base block is provided with knob between detection camera.

[0010] The feeding port one, the feeding port two, the material box one and the material box two are all covered with a flexible material layer.

[0011] Beneficial effects, the new energy automobile silicon nitride ceramic ball screening device of the utility model, after the ceramic ball is sent into the base block, air is sprayed at the bottom, the ceramic ball is rotated, and the detection camera at the top is used for omnibearing detection of the ceramic ball. BRIEF DESCRIPTION OF DRAWINGS

[0012] The utility model will be further explained in detail in combination with the drawings and specific embodiments.

[0013] Figure 1 It is the whole structure schematic diagram of the utility model.

[0014] Figure 2 It is the sorting mechanism structure schematic diagram of the utility model.

[0015] In the figure, 1 is the rack, 2 is the vibration disc, 3 is the material box one, 4 is the material box two, 5 is the feeding rail, 6 is the detection camera, 7 is the feeding port one, 8 is the feeding port two, 9 is the lifting cylinder, 10 is the rotary cylinder, and 11 is the shifting block. DETAILED DESCRIPTION

[0016] The technical scheme in the embodiments of the utility model will be clearly and completely described in combination with the drawings in the embodiments of the utility model, and obviously, the described embodiments are only a part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor belong to the protection scope of the utility model.

[0017] As Figure 1 And Figure 2 Shown, a kind of new energy automobile silicon nitride ceramic ball screening device, including rack 1, the base plate of the rack 1 is provided with vibration disc 2, is provided with feeding rail 5 at the outlet of vibration disc 2, is provided with sorting mechanism at the outlet of feeding rail 5, is provided with detection camera 6 at the top of sorting mechanism.

[0018] The sorting mechanism includes lifting cylinder 9, the lifting end of the lifting cylinder 9 is fixed with base block, the shifting block 11 controlled by telescopic cylinder is arranged at the top of base block, feeding port one 7 and feeding port two 8 are respectively arranged on the two sides of the lifting path of base block, and the bottom of feeding port one 7 and feeding port two 8 respectively corresponds material box one 3 and material box two 4.

[0019] The center of the feeding rail 5 is provided with a groove, the opening width of the groove is less than the diameter of the ball, and the edges are all rounded.

[0020] The base block is provided with a spherical recess at the center, and a jet hole is arranged in the spherical recess.

[0021] The base block is provided with a dial block 11 between the base block and the detection camera 6.

[0022] The inner walls of the feeding port one 7, the feeding port two 8, the material box one 3 and the material box two 4 are covered with a flexible material layer.

[0023] It should be noted that, in this article, relational terms such as first and second are used merely to distinguish one entity from another, without necessarily requiring or implying any such actual relationship or order between or among the entities.

[0024] The above examples are only illustrative of the utility model, and do not constitute a limitation on the protection scope of the utility model, and any design identical or similar to the utility model belongs to the protection scope of the utility model.

Claims

1. A silicon nitride ceramic ball screening device for new energy vehicles, characterized in that, The machine includes a frame (1), on which a vibrating plate (2) is provided. A feeding rail (5) is provided at the outlet of the vibrating plate (2). A sorting mechanism is provided at the outlet of the feeding rail (5). A detection camera (6) is provided at the top of the sorting mechanism. The sorting mechanism includes a lifting cylinder (9). A base block is fixed at the lifting end of the lifting cylinder (9). A lever block (11) controlled by a telescopic cylinder is provided directly above the base block. Feeding port one (7) and feeding port two (8) are provided on both sides of the lifting path of the base block. The bottom of feeding port one (7) and feeding port two (8) correspond to material box one (3) and material box two (4) respectively.

2. The silicon nitride ceramic ball screening device for new energy vehicles according to claim 1, characterized in that, The center of the feeding rail (5) has a groove, the opening width of which is smaller than the diameter of the sphere, and the edges are all rounded.

3. The silicon nitride ceramic ball screening device for new energy vehicles according to claim 2, characterized in that, A spherical recess is provided at the center of the base block, and an air jet is provided in the spherical recess.

4. The silicon nitride ceramic ball screening device for new energy vehicles according to claim 3, characterized in that, A lever (11) is provided between the base block and the detection camera (6).

5. A silicon nitride ceramic ball screening device for new energy vehicles according to claim 4, characterized in that, The inner walls of feeding port one (7), feeding port two (8), feeding box one (3) and feeding box two (4) are all covered with a flexible material layer.