Full-station automatic cleaning system for liquid crystal panel packing material

Abstract

The utility model relates to a liquid crystal panel packing material full-station type automatic cleaning system, which comprises a feeding Root system, a box body turnover system, a transfer main steel frame, a push homing system and a material receiving Root system, the feeding Root system is connected with the box body turnover system, the other side of the box body turnover system is connected with the transfer main steel frame, and the push homing system is connected with the material receiving Root system. The feeding Root system is used for transferring a packing box body to the box body overturning system and transferring a box cover to the transferring main steel frame, the box body overturning system is used for overturning the box body and pouring a foam gasket in the box body to the transferring main steel frame, and the pushing and returning system is used for pushing the box body to the transferring main steel frame; the transferring main steel frame is used for transferring and cleaning the box cover, the foam gasket and the box body, the transferring main steel frame is connected with the material receiving Root system, and the material receiving Root system transfers the cleaned packing material to a discharging area; according to the utility model, the effects of automatic disassembly, cleaning and assembly can be realized, a subsequent user does not need to enter a machine table for adjustment, the operation time is greatly saved, the personnel operation is reduced, and the personnel safety factor is avoided.

Description

[Technical Field]

[0001] This utility model relates to the field of LCD panel packaging material cleaning, specifically a full-station automatic cleaning system for LCD panel packaging materials. [Background Technology]

[0002] Currently, existing LCD panel packaging materials can be divided into cover 100, foam partition 200, and cabinet 300, as shown in the attached document. Figure 1 As shown, after being collected, panels from various factories are uniformly sent to relevant supporting cleaning plants for processing. The cleaning process typically involves a manually operated assembly line at the cleaning plant, which includes stacking, unpacking, sorting and distribution, transfer, manual cleaning or wiping, air drying or baking, collection and sorting, packaging, and sealing. After completion, the panels are delivered to their respective customers. This current method has the following main problems and disadvantages:

[0003] (1) The manual transfer process is labor-intensive, and long-term repetitive work can easily cause fatigue and work-related injuries.

[0004] (2) The qualifications of employees in the packaging cleaning factories vary, the training time is long, and most of the work is repetitive, which wastes too much human resources.

[0005] (3) At the general organizational level, packaging materials are sorted and sent to their respective cleaning units, which takes up a large area and lacks an effective system for organization, increasing the cost of transferring materials.

[0006] (4) To save manpower, panel manufacturers generally do not separate the packaging cleaning work into an independent department, but instead outsource it to cleaning companies, which increases the company's project production costs. [Utility Model Content]

[0007] The purpose of this utility model is to overcome the above-mentioned shortcomings and provide a fully automated cleaning system for LCD panel packaging materials, which can achieve automated disassembly, cleaning and assembly without the need for subsequent personnel to enter the machine for adjustment, greatly saving operation time, reducing personnel operation, and avoiding personnel safety factors.

[0008] In order to achieve the above-mentioned purpose, a liquid crystal panel packaging material full-station automatic cleaning system is designed, which comprises a feeding robot system 1, a box overturning system 2, a transfer main steel frame 3, a pushing and returning system 4 and a receiving robot system 5. The output end of the feeding robot system 1 is connected with the box overturning system 2, and the other side of the box overturning system 2 is connected with the transfer main steel frame 3. The feeding robot system 1 is used to transfer the packaging material box in the incoming area to the box overturning system 2, and transfer the box cover to the transfer main steel frame 3. The box overturning system 2 is used to overturn the box and pour out the foam pad in the box to the transfer main steel frame 3. The pushing and returning system 4 is arranged at the rear side of the transfer main steel frame 3, which is used to push the box to the transfer main steel frame 3. The transfer main steel frame 3 is used to transfer and clean the box cover, the foam pad and the box. The output end of the transfer main steel frame 3 is connected with the receiving robot system 5, which is used to collect the foam pad into the box and grab the box cover to the box after cleaning, and transfer the assembled packaging material to the discharging area.

[0009] Further, the feeding robot system 1 comprises an incoming stacking area 101, a robot grabbing group 102 and a jaw mechanism 103. The incoming stacking area 101 collects the packaging materials to be cleaned on the stack plate. The mechanical arm end of the robot grabbing group 102 is provided with the jaw mechanism 103. The jaw mechanism 103 is used to switch according to the size of the incoming shape. The robot grabbing group 102 grabs the packaging material box of the incoming stacking area 101 to the box overturning system 2 and grabs the sub-packaging cover to the transfer main steel frame 3 through the mechanical arm and the jaw mechanism 103.

[0010] Further, the box overturning system 2 comprises a size displacement switching mechanism 201 and a overturning clamping device 202. The size displacement switching mechanism 201 is used to cooperate with the connection of the box and adjust the box to the overturning point according to the size of the box. The overturning clamping device 202 is used to overturn the box and pour out the foam pad in the box to the transfer main steel frame 3.

[0011] Further, the conveying main frame 3 comprises a main frame 301, a reclining belt group 302 and a vertical belt group 303, the reclining belt group 302 and the vertical belt group 303 are installed on the main frame 301, the reclining belt group 302 is arranged in an inclined manner, the reclining belt group 302 is used for supporting a box cover and a foam pad, a cleaning brush and a dust collection system are arranged below the reclining belt group 302, the vertical belt group 303 is used for providing conveying power of the box, side edges of the reclining belt group 302 are fixed on the main frame 301, and belt conveying is performed on the main frame 301, and the vertical belt group 303 is independently fixed on the bottom of the main frame 301, and positioning and conveying are performed on the vertical belt group 303 after product packaging materials are fed.

[0012] Further, the pushing homing system 4 comprises a pushing unit 401, the pushing unit 401 is installed at the rear of the conveying main frame 3, the pushing unit 401 is but not limited to a pneumatic cylinder, a pushing end of the pushing unit 401 points to the reclining belt group 302, and the pushing mechanism 401 pushes the box to the reclining belt group 302 to wait for the foam pad to be concentrated.

[0013] Further, the material collecting Robot system 5 comprises a Robot grabbing group two 501, a clamping jaw mechanism two 502 and a discharging stacking area 503, the discharging stacking area 503 is used for placing packaging materials after cleaning work is completed, the clamping jaw mechanism two 502 is arranged at the end of a mechanical arm of the Robot grabbing group two 501, the clamping jaw mechanism two is used for switching expansion according to the size of an external shape of incoming materials, and the Robot grabbing group two 501 moves the packaging materials after cleaning work is completed to the discharging stacking area 503 through the end of the mechanical arm and the clamping jaw mechanism two 502.

[0014] Compared with the prior art, the utility model has the following advantages:

[0015] (1) The utility model does not need subsequent use personnel to enter the machine table to adjust, greatly saves operation time, reduces personnel operation, does not need personnel to involve operation area, avoids personnel danger factor;

[0016] (2) The utility model can realize automatic splitting, cleaning and assembling effects, and the conveying mechanism can fully utilize the gap between the belts to perform cleaning actions, thereby saving space;

[0017] (3) The utility model can use the cleaning assembly as a brush, a dust sticking roller and an air knife, reduces the use of clean water and alcohol, the clean water needs heating and drying and other heating effect devices, and temperature needs very fine control requirements, which is easy to cause packaging material quality variation, and the alcohol is easy to cause fire and other conditions;

[0018] (4)The utility model discloses convenient operation, automatic switching, start and so on of personnel, improve the operation rate, and repeat the high precision, switching elasticity is big, belong to the flexible production, be worth promoting application. [SUMMARY]

[0019] Figure 1 It is the structural diagram of existing liquid crystal panel package material;

[0020] Figure 2 It is the structural diagram of the utility model;

[0021] Figure 3 It is the structural diagram of the utility model feeding Robot system;

[0022] Figure 4 It is the structural diagram of the utility model box turnover system;

[0023] Figure 5 It is the structural diagram of the utility model transfer main steel frame;

[0024] Figure 6 It is the structural diagram of the utility model push homing system;

[0025] Figure 7 It is the structural diagram of the utility model receiving Robot system;

[0026] In the drawing: 1, feeding Robot system 2, box turnover system 3, transfer main steel frame 4, push homing system 5, receiving Robot system 101, incoming material stacking area 102, Robot grabbing group one 103, jaw mechanism one 201, size displacement switching mechanism 202, turnover clamping device 301, main steel frame 302, inclined lying type belt group 303, vertical belt group 401, push unit 501, Robot grabbing group two 502, jaw mechanism two 503, outgoing material stacking area 100, box cover 200, foam spacer 300, box. [DETAILED DESCRIPTION]

[0027] The utility model provides a kind of liquid crystal panel package material total station type automatic cleaning system, including feeding Robot system 1, box overturning system 2, transfer main steel frame 3, push homing system 4 and receiving Robot system 5, the output end of feeding Robot system 1 is connected box overturning system 2, box overturning system 2 other side is connected transfer main steel frame 3, feeding Robot system 1 is used to transfer the package material box of incoming material area to box overturning system 2, and transfer box cover to transfer main steel frame 3, box overturning system 2 is used to overturn box and pour out the foam pad in box to transfer main steel frame 3, push homing system 4 is provided at the rear side of transfer main steel frame 3, push homing system 4 is used to push box to transfer main steel frame 3, transfer main steel frame 3 is used to transfer and clean box cover, foam pad and box, the output end of transfer main steel frame 3 is connected receiving Robot system 5, receiving Robot system 5 is used to collect foam pad to box after cleaning is completed and grab box cover to box, and the package material of assembly completion is transferred to discharge area.

[0028] The feeding Robot system 1 comprises a material stacking area 101, a Robot grabbing group 102 and a clamping jaw mechanism 103, the stack plate of the material stacking area 101 is used for collecting the packaging materials needing cleaning, the end of the mechanical arm of the Robot grabbing group 102 is provided with the clamping jaw mechanism 103, the clamping jaw mechanism 103 is used for switching according to the size of the outer shape of the material, the Robot grabbing group 102 is used for grabbing the packaging material box of the material stacking area 101 to the box overturning system 2 and grabbing the sub-packaging box cover to the moving main steel frame 3 through the mechanical arm and the clamping jaw mechanism 103.

[0029] The utility model is mainly applied to liquid crystal panel packaging procedure, belongs to liquid crystal panel packaging material full automatic cleaning system, is composed of feeding Robot system 1, box overturning system 2, moving main steel frame 3, push homing system 4 and receiving Robot system 5, as shown in the accompanying drawings.

[0030] The utility model mainly applies to liquid crystal panel packaging procedure, belongs to liquid crystal panel packaging material full automatic cleaning system, is composed of feeding Robot system 1, box overturning system 2, moving main steel frame 3, push homing system 4 and receiving Robot system 5, as shown in the accompanying drawings. Figure 2 The utility model mainly applies to liquid crystal panel packaging procedure, belongs to liquid crystal panel packaging material full automatic cleaning system, is composed of feeding Robot system 1, box overturning system 2, moving main steel frame 3, push homing system 4 and receiving Robot system 5, as shown in the accompanying drawings.

[0031] As attached Figure 3 As shown, the material feeding robot system consists of the following components: (1) Incoming material stacking area 101, where packaging materials that need to be cleaned are collected onto the pallet and awaited to be picked up and transferred by the robot gripping group. (2) Robot gripping group 102, which is responsible for transferring the packaging material boxes from the incoming material stacking area to the flipping system and the dispensing box lids to the main transfer steel frame for each station operation. (3) Gripper mechanism 103, which is an adjustable mechanism that can be extended and retracted according to the size of the incoming material and divides the points into a material placement position and a gripping position. This eliminates the need for personnel to perform dispensing operations in front of the incoming material stacking area, greatly saving manpower.

[0032] As attached Figure 4 As shown, the box flipping system consists of the following components: (1) Size displacement switching mechanism 201, which adjusts the box to a flippable position by inputting the required distance and height according to the size of the box and waiting for the flipping clamping device to flip. (2) Flipping clamping device 202, which is used to flip the box and pour out the foam inside the box onto the main steel frame of the transfer. After the foam is completely removed, it is transferred back to the flipping original position, at which point the inside of the box faces the outside of the line.

[0033] As attached Figure 5 As shown, the main steel frame for transfer consists of the following components: (1) Main steel frame 301, which supports all mechanisms and packaging materials. (2) Inclined belt assembly 302, which supports the box cover and foam pads, and adds a cleaning brush and dust collection system below to perform the functions of transfer and cleaning. (3) Vertical belt assembly 303, which provides power for the transfer of the box.

[0034] As attached Figure 6 As shown, the push-and-place system consists of a push unit, which pushes the box onto the inclined belt assembly, waiting for the foam pads to be gathered.

[0035] As attached Figure 7 As shown, the receiving robot system consists of the following components: (1) Robot gripping group 501, used to transfer the packaged materials that have been cleaned to the unloading stack area. (2) Gripper mechanism 502, which is an adjustable mechanism that can be extended and retracted according to the size of the incoming material, and divides the points into a feeding position and a gripping position. No personnel are required to perform assembly work in front of the unloading stack area, which greatly saves manpower. (3) Unloading stack area 503, used to uniformly transport the packaged materials that have been cleaned by forklifts or AGVs.

[0036] The utility model discloses operation, its operation step can adopt as follows: personnel before the package material cleaning, the product outer shape size is inputted database by man -machine interface and carries out the file establishment, sets up the outer shape size data according to product center, and the displacement distance of each axis support group is switched by program control;After the original product is grabbed from the incoming material pallet area, the mechanical arm's jaw mechanism is split each component in proper order, and is moved to each cleaning mechanism in proper order;After moving, the box cover, the box and the foam pad start cleaning operation;After cleaning and detection are completed, first collect the foam pad to the box, and after collecting is completed;After collecting is completed, the jaw mechanism on the mechanical arm is grabbed the box cover, and moves the box that completes cleaning operation and is assembled, and after assembling, moves the outgoing material pallet area.

[0037] The contents not described in detail in the specification belong to the prior art known to the person skilled in the art, the standard parts used can be purchased from the market, the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art, the mechanical, parts and equipment adopt the conventional type in the prior art, the circuit connection adopts the conventional connection mode in the prior art, and the details will not be described here.

[0038] The utility model is not limited by the above-mentioned implementation manners, and any change, modification, replacement, combination, simplification made without departing from the spirit and principles of the utility model should be an equivalent replacement mode, and all are included in the protection scope of the utility model.

Claims

1. A fully automated cleaning system for LCD panel packaging materials, characterized in that: It includes a feeding Robot system (1), a box overturning system (2), a transfer main steel frame (3), a push homing system (4) and a material collecting Robot system (5), the output end of the feeding Robot system (1) is connected with the box overturning system (2), the other side of the box overturning system (2) is connected with the transfer main steel frame (3), the feeding Robot system (1) is used for transferring the package material box in the incoming material area to the box overturning system (2) and transferring the box cover to the transfer main steel frame (3), the box overturning system (2) is used for overturning the box and pouring the foam pad in the box onto the transfer main steel frame (3), the push homing system (4) is arranged at the rear side of the transfer main steel frame (3), the push homing system (4) is used for pushing the box to the transfer main steel frame (3), the transfer main steel frame (3) is used for transferring and cleaning the box cover, the foam pad and the box, the output end of the transfer main steel frame (3) is connected with the material collecting Robot system (5), the material collecting Robot system (5) is used for collecting the foam pad into the box and grabbing the box cover onto the box after cleaning and transferring the assembled package material to the outgoing material area.

2. The liquid crystal panel package full-station type automatic cleaning system according to claim 1, characterized in that: The feeding Robot system (1) includes an incoming material stacking area (101), a Robot grabbing group one (102) and a jaw mechanism one (103), the stack plate of the incoming material stacking area (101) collects the package material needing cleaning, the mechanical arm end of the Robot grabbing group one (102) is provided with the jaw mechanism one (103), the jaw mechanism one (103) is used for switching expansion according to the size of the incoming material, the Robot grabbing group one (102) grabs the package box of the incoming material stacking area (101) to the box overturning system (2) and grabs the sub-packaging box cover to the transfer main steel frame (3) through the mechanical arm and the jaw mechanism one (103).

3. The liquid crystal panel package full-station type automatic cleaning system according to claim 1, characterized in that: The box overturning system (2) includes a size displacement switching mechanism (201) and an overturning clamping device (202), the size displacement switching mechanism (201) is used for connecting with the box and adjusting the box to the overturning point according to the size of the box, the overturning clamping device (202) is used for overturning the box and pouring the foam pad in the box onto the transfer main steel frame (3).

4. The liquid crystal panel package full-station type automatic cleaning system according to claim 1, characterized in that: The transfer main frame (3) comprises a main frame (301), a reclining belt group (302) and a vertical belt group (303), the reclining belt group (302) and the vertical belt group (303) are installed on the main frame (301), the reclining belt group (302) is arranged in an inclined manner, the reclining belt group (302) is used for supporting the box cover and the foam pad, a cleaning brush and a dust collection system are arranged below the reclining belt group (302), the vertical belt group (303) is used for providing power for transferring the box, the side of the reclining belt group (302) is fixed on the main frame (301), and the belt is transferred on the main frame (301), the vertical belt group (303) is independently fixed on the bottom of the main frame (301), and the product package material is positioned and transferred on the vertical belt group (303) after being fed.

5. The liquid crystal panel package full-station type automatic cleaning system according to claim 4, characterized in that: The push homing system (4) comprises a push unit (401), the push unit (401) is installed behind the transfer main frame (3), the push unit (401) is but not limited to a cylinder, and the push-out end thereof points to the reclining belt group (302), the push unit (401) pushes the box to the reclining belt group (302) to wait for the foam pad to be concentrated.

6. The liquid crystal panel package full-station automatic cleaning system according to claim 1, wherein: The material receiving Robot system (5) comprises a Robot grabbing group two (501), a clamping jaw mechanism two (502) and a discharging stacking area (503), the discharging stacking area (503) is used for placing the package material after completing the cleaning work, the mechanical arm end of the Robot grabbing group two (501) is provided with the clamping jaw mechanism two (502), the clamping jaw mechanism two is used for switching expansion according to the size of the incoming material, and the Robot grabbing group two (501) transfers the package material after completing the cleaning work to the discharging stacking area (503) through the mechanical arm end and the clamping jaw mechanism two (502).

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