Lead screw machining scrap cleaning and collecting device

By designing a chip cleaning and collection device for lead screw machining, a steel brush driven by a motor to move gears and racks is used to clean the chips, solving the problem of chip accumulation in lead screw machining and improving the stability and efficiency of equipment operation.

CN223717956UActive Publication Date: 2025-12-26SUZHOU MAITU SCREW ROD MFG CO LTD
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Patent Information

Application Number
CN202423183970.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-24
Publication Date
2025-12-26
Estimated Expiration
2034-12-24

AI Technical Summary

Technical Problem

In existing technologies, debris is difficult to collect during lead screw machining, easily accumulates, affects the normal operation of equipment, and can lead to equipment jamming, decreased accuracy, or even damage.

Method used

A chip cleaning and collection device for lead screw machining was designed. A dual-head motor drives a rotating rod to drive a gear and rack, which moves a sliding block. The chip is cleaned by a steel brush and collected by a spring. The steel brush drives a sliding plate, which compresses the spring to collect the chip. The collection box is easy to disassemble and clean.

Benefits of technology

It enables timely removal of debris, reduces equipment downtime, increases effective equipment uptime, and improves work efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of lead screw machining, and discloses a lead screw machining chipping cleaning and collecting device which comprises a workbench, a machining box is fixedly connected to the left side of the top of the workbench, a positioning seat is fixedly connected to the right side of the top of the workbench, and fixing blocks are fixedly connected to the front side and the rear side of the top of the workbench. Sliding blocks are slidably connected to the sides, close to each other, of the two fixing blocks, a double-head motor is fixedly connected to the interior of each sliding block, a first rotating rod is fixedly connected to the driving end of each double-head motor, a gear is fixedly connected to the exterior of each first rotating rod, and racks are fixedly connected to the inner walls of the tops of the fixing blocks; the bottom of the sliding block is fixedly connected with a fixed box, and the inner wall of the fixed box is slidably connected with a sliding plate. According to the scrap collecting device, scraps are collected, then the scraps can be removed in time, the shutdown frequency of equipment due to the scrap problem is reduced, and the effective operation time of the equipment is prolonged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of screw rod processing, especially to the screw rod processing scrap cleaning and collecting device. BACKGROUND

[0002] Screw rod processing refers to a series of mechanical processing operations on screw rods to achieve specific size, shape, precision and surface quality requirements. In large-scale screw rod production lines, the processing process is usually continuous. If the scrap is not cleaned in time, the accumulated scrap may affect the normal operation of the processing equipment, leading to frequent downtime cleaning and thus reducing production efficiency. Using the cleaning and collecting device can continuously clean the scrap during processing, maintain stable operation of the equipment, reduce downtime and improve the overall efficiency of the production line.

[0003] In various mechanical equipment, screw rods are often used as transmission components to convert rotary motion into precise linear motion. For example, in the feeding system of a machine tool, the rotary motion of the motor is transmitted to the workbench through the screw rod to achieve precise movement of the workbench in the linear direction, thereby processing the workpiece.

[0004] In the prior art, it is difficult to collect scrap during part of the screw rod processing, which may accumulate in the processing area and affect the normal operation of the equipment. For example, scrap may enter the key parts such as the guide rail and screw nut of the screw rod processing equipment, causing equipment jamming, precision decline, and even equipment damage. Therefore, the screw rod processing scrap cleaning and collecting device is proposed to solve the above problems. UTILITY MODEL CONTENT

[0005] The utility model aims to solve the problems in the prior art, such as the difficulty in collecting scrap during part of the screw rod processing, which may accumulate in the processing area and affect the normal operation of the equipment.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme:

[0007] The utility model provides a screw rod processing debris cleaning collection device, including the workstation, the top left side of workstation is fixedly connected with processing box, the top right side of workstation is fixedly connected with positioning seat, the top front and back of workstation is fixedly connected with fixed block, the similar side of two fixed blocks is connected with the sliding block of sliding, the inside of sliding block is fixedly connected with double -end motor, the drive end of double -end motor is fixedly connected with rotary rod no. 1, the outside of rotary rod no. 1 is fixedly connected with gear, the top inner wall of fixed block is fixedly connected with rack, the bottom of sliding block is fixedly connected with fixed box, the inner wall of fixed box is connected with the sliding plate of sliding, the top of sliding plate is fixedly connected with spring no. 1, the bottom of sliding plate is fixedly connected with square slide, the bottom of square slide is fixedly connected with steel brush, the inside left and right sides of workstation are detachably connected with collection box, the bottom left and right sides of workstation are fixedly connected with fixed ring, the inside left and right sides of fixed ring are all set up with inner chamber, the inside of inner chamber is rotatably connected with the dismounting assembly for installing fixed ring;

[0008] As a further description of the above technical solutions:

[0009] The dismounting assembly comprises a rotating rod two, the front and back of the rotating rod two are rotatably connected to the inner walls of the inner chamber, the outer portion of the rotating rod two is rotatably connected with a rotating plate, the inner portion of the rotating plate is provided with grooves on the upper and lower sides, the inner walls of the grooves are slidably connected with a moving rod, one side of the inner wall of the inner chamber is fixedly connected with a support rod, the outer portion of the support rod is slidably connected with a button, the outer portion of the support rod is sleeved with a spring two, the inner left and right sides of the fixed ring are slidably connected with a clamping rod;

[0010] As a further description of the above technical solutions:

[0011] The rear side of the moving rod at the top is fixedly connected to the front side of the clamping rod, and the rear side of the moving rod at the bottom is fixedly connected to the front side of the button;

[0012] As a further description of the above technical solutions:

[0013] The inner portion of the button is provided with a square opening, the inner portions of the front and back of the inner chamber are fixedly connected with a limiting plate, the left side of the limiting plate is fixedly connected to the right side of the support rod, and the outer portion of the limiting plate is slidably connected to the inner wall of the square opening;

[0014] As a further description of the above technical solutions:

[0015] The outer portion of the button is slidably connected to the inner portion of the fixed ring, the inner portions of the left and right sides of the collection box are both provided with a circular hole, and the outer portion of the clamping rod is engaged with the inner wall of the circular hole;

[0016] As a further description of the above technical solutions:

[0017] The external teeth of the gear are in meshing connection with the external teeth of the rack, and the external rotation connection of the rotating rod one is in the internal of the sliding block;

[0018] As a further description of the above technical solutions:

[0019] The external sliding connection of the square sliding block is in the internal of the fixed box, the bottom of the spring one is fixedly connected with the top of the sliding plate, and the top of the spring one is fixedly connected with the bottom of the sliding block;

[0020] As a further description of the above technical solutions:

[0021] The left and right sides of the fixed block are fixedly connected with the baffles, and the bottom of the baffle is fixedly connected with the top of the workbench.

[0022] The utility model has the advantages of the following:

[0023] 1、 the utility model discloses a double -end motor is started, realized double -end motor drive rotating rod one rotates, reached rotating rod one drive gear rotates, under the action of the rack, realized to the sliding block moves, when steel brush and workbench contact, realized steel brush drive square sliding block slides, reached square sliding block drive sliding plate moves, after the compression spring of sliding plate, realized the collection of chippings, then can in time remove chippings, reduce the number of times of equipment downtime because of chippings problem, improve the effective operation time of equipment.

[0024] 2、 the utility model discloses a button is pressed, realized button drive bottom moving rod moves, reached bottom moving rod drive rotating plate rotates, after making rotating plate drive top moving rod moves, through top moving rod drive clamping rod moves, realized the disassembly of collection box, then the inside of collection box is cleaned to staff, improve work efficiency. DRAWINGS

[0025] Figure 1 It is the perspective view of the screw rod processing chippings cleaning and collecting device provided by the utility model;

[0026] Figure 2 It is the workbench structure schematic view of the screw rod processing chippings cleaning and collecting device provided by the utility model;

[0027] Figure 3 It is the enlarged view of A in the utility model; Figure 2

[0028] Figure 4 ​The collecting box structure schematic view of the screw rod machining debris cleaning and collecting device is provided in the utility model.

[0029] Figure 5 For Figure 4 The enlarged view of B in the figure.

[0030] Legend:

[0031] 1, workbench; 2, processing box; 3, positioning seat; 4, fixed block; 5, sliding block; 6, double-head motor; 7, rotating rod one; 8, gear; 9, rack; 10, fixed box; 11, sliding plate; 12, spring one; 13, square sliding block; 14, steel brush; 15, limiting plate; 16, collecting box; 17, fixed ring; 18, inner cavity; 19, rotating rod two; 20, rotating plate; 21, groove; 22, moving rod; 23, button; 24, support rod; 25, spring two; 26, clamping rod; 27, round hole; 28, baffle; 29, square opening. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0033] With reference to Figures 1 to 3 An embodiment provided by the utility model: a screw rod machining debris cleaning and collecting device, comprising a workbench 1, the workbench 1 is the basic platform of the whole debris cleaning and collecting device, and has the bearing and supporting effect, the top left side of the workbench 1 is fixedly connected with a processing box 2, and the processing box 2 is mainly used for wrapping and protecting the operation area in the machining process. In addition, the closed design of the processing box helps to reduce the interference of the external environment on the machining precision, and can effectively prevent debris from splashing, keep the working environment clean, the top right side of the workbench 1 is fixedly connected with a positioning seat 3, the positioning seat 3 is located at the top right side of the workbench 1, and mainly provides the supporting and positioning functions. The positioning seat is usually used for installing or fixing machining workpieces or other related parts, ensures that the machining workpieces or other related parts do not displace in the machining process, so as to guarantee the machining precision, the top front and back sides of the workbench 1 are fixedly connected with fixed blocks 4, the fixed blocks 4 are the components fixedly connected with the top front and back sides of the workbench 1, and are usually used for supporting and fixing sliding blocks 5. Its role is to realize the accurate control of mechanical movement by fixing the sliding blocks 5. The fixed blocks 4 need to have enough stability to ensure that no displacement or deformation occurs in the movement process.

[0034] The proximal side of the two fixed blocks 4 is slidingly connected with a sliding block 5, which realizes movement along the workbench through sliding connection with the fixed block 4, and its main function is to bear and drive the movement of other components. The sliding block 5 is usually made of low-friction material to reduce wear and tear. The inner part of the sliding block 5 is fixedly connected with a double-head motor 6, which is one of the core power sources of the device and is responsible for driving the rotating rod 7 to rotate. The motor transmits motion to other components through a precise transmission mechanism, driving the operation of the entire cleaning system. The driving end of the double-head motor 6 is fixedly connected with the rotating rod 7, which converts the rotary motion of the double-head motor 6 into the rotation of the gear 8. The rotating rod 7 is usually made of wear-resistant material to ensure stability and high efficiency during long-term use. The outer part of the rotating rod 7 is fixedly connected with the gear 8, which is connected with the rotating rod 7 and mainly converts the rotary motion of the rotating rod into linear motion along the workbench sliding block 5. The top inner wall of the fixed block 4 is fixedly connected with a rack 9, which is fixed on the top inner wall of the fixed block 4 and meshes with the teeth of the gear 8. Its main function is to drive the sliding block 5 to move accurately along the track of the workbench through the rotation of the gear 8. The bottom of the sliding block 5 is fixedly connected with a fixed box 10, which is fixed on the bottom of the sliding block 5 and its function is to bear the sliding plate 11 and ensure its stable movement. The inside of the fixed box 10 is usually designed with a sliding rail to support the sliding movement of the sliding plate 11. The inner wall of the fixed box 10 is slidingly connected with a sliding plate 11, which is slidingly connected in the inside of the fixed box 10. Its main function is to drive the square sliding block 13 to slide along the inside of the fixed box 10, thereby realizing the cleaning of debris. The top of the sliding plate 11 is fixedly connected with a spring 12.

[0035] The bottom of the sliding plate 11 is fixedly connected with a square sliding block 13, which is located at the bottom of the sliding plate 11 and is fixedly connected with a steel brush 14. Its function is to clean the debris into the collecting box 16 during sliding by contacting with the surface of the workbench. The bottom of the square sliding block 13 is fixedly connected with the steel brush 14, which is installed at the bottom of the square sliding block 13 and is mainly used for physically removing the debris on the surface of the workbench. The hardness and density of the steel brush 14 need to be appropriate to ensure that the debris can be removed and the surface of the workbench is not damaged during cleaning. The bristles of the steel brush 14 are usually designed to be flexible to adapt to different working environments and workpiece materials. The left and right sides of the inside of the workbench 1 are detachably connected with the collecting box 16, which is detachably connected to the left and right sides of the workbench 1 and is responsible for collecting the debris generated during cleaning. The design of the collecting box 16 should take into account the type and quantity of debris to ensure that it can accommodate enough debris and facilitate cleaning. The left and right sides of the bottom of the workbench 1 are fixedly connected with the fixing ring 17, which is used for the left and right sides of the bottom of the workbench 1. Its main function is to ensure that the collecting box 16 is stably connected to the workbench 1. The fixing ring 17 is designed to be detachable, which facilitates workers to remove the collecting box 16 for cleaning when needed. The left and right sides of the inside of the fixing ring 17 are provided with an inner cavity 18, and the inner cavity 18 is rotatably connected with a disassembly assembly for installing the fixing ring 17.

[0036] Referring to Figure 4 , Figure 5 The disassembly assembly includes a rotating rod two 19, which is rotatably connected to the front and rear inner walls of the inner cavity 18. The outer part of the rotating rod two 19 is rotatably connected with a rotating plate 20, and the inner part of the rotating plate 20 is provided with a recess 21 on the upper and lower sides. The inner wall of the recess 21 is slidably connected with a moving rod 22. After the bottom moving rod 22 drives the rotating plate 20 to rotate, the rotating plate 20 drives the top moving rod 22 to move. One side wall of the inner cavity 18 is fixedly connected with a supporting rod 24, and the outer part of the supporting rod 24 is slidably connected with a button 23. The button 23 drives the bottom moving rod 22 to move. The outer part of the supporting rod 24 is sleeved with a spring two 25. The left and right sides of the inner part of the fixing ring 17 are slidably connected with a clamping rod 26, and the top moving rod 22 drives the clamping rod 26 to move.

[0037] Referring to Figures 3 to 5The rear side of the top moving rod 22 is fixedly connected to the front side of the clamping rod 26, the rear side of the bottom moving rod 22 is fixedly connected to the front side of the button 23, the inside of the button 23 is provided with a square opening 29, the inside of the front and rear sides of the inner cavity 18 is fixedly connected with a limiting plate 15, the left side of the limiting plate 15 is fixedly connected to the right side of the supporting rod 24, the outside of the limiting plate 15 is slidably connected to the inner wall of the square opening 29, the outside of the button 23 is slidably connected to the inside of the fixed ring 17, the inside of the left and right sides of the collecting box 16 is provided with a round hole 27, the outside of the clamping rod 26 is clamped with the inner wall of the round hole 27, the external teeth of the gear 8 are meshingly connected with the external teeth of the rack 9, the outside of the rotating rod 7 is rotatably connected to the inside of the sliding block 5, the outside of the square sliding block 13 is slidably connected to the inside of the fixed box 10, the bottom of the spring 12 is fixedly connected to the top of the sliding plate 11, the top of the spring 12 is fixedly connected to the bottom of the sliding block 5, the left and right sides of the fixed block 4 are fixedly connected with a baffle 28, and the bottom of the baffle 28 is fixedly connected to the top of the workbench 1.

[0038] When it is necessary to collect the debris, the double-head motor 6 is started, the double-head motor 6 drives the rotating rod 7 to rotate, the rotating rod 7 drives the gear 8 to rotate, the sliding block 5 is moved under the action of the rack 9, the steel brush 14 drives the square sliding block 13 to slide after the steel brush 14 contacts the workbench 1, the square sliding block 13 drives the sliding plate 11 to move, the spring 12 is compressed through the sliding plate 11, the debris is collected, the debris can be removed in time, the number of shutdowns of the equipment due to the debris problem is reduced, and the effective operation time of the equipment is improved.

[0039] When it is necessary to clean the collecting box 16, the button 23 is pressed, the button 23 drives the bottom moving rod 22 to move, the bottom moving rod 22 drives the rotating plate 20 to rotate, the rotating plate 20 drives the top moving rod 22 to move, the clamping rod 26 is moved through the top moving rod 22, the collecting box 16 is disassembled, the inside of the collecting box 16 is cleaned by the staff, and the work efficiency is improved.

[0040] Finally, it should be noted that: the above only describes preferred embodiments of the present application and is not intended to limit the present application. Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacements to some technical features, as long as they are within the spirit and principles of the present application. Any modification, equivalent replacement, improvement, etc. made shall be included in the protection scope of the present application.

Claims

1. A device for collecting and removing machining swarf from a screw, comprising a worktable (1), characterised in that: The top left side of the workbench (1) is fixedly connected with a processing box (2), the top right side of the workbench (1) is fixedly connected with a positioning seat (3), the top of the workbench (1) is fixedly connected with a fixed block (4) on the front and back sides, the proximal side of the two fixed blocks (4) is slidably connected with a sliding block (5), the inside of the sliding block (5) is fixedly connected with a double-head motor (6), the driving end of the double-head motor (6) is fixedly connected with a rotating rod one (7), the outside of the rotating rod one (7) is fixedly connected with a gear (8), the top inner wall of the fixed block (4) is fixedly connected with a rack (9), the bottom of the sliding block (5) is fixedly connected with a fixed box (10), the inner wall of the fixed box (10) is slidably connected with a sliding plate (11), the top of the sliding plate (11) is fixedly connected with a spring one (12), the bottom of the sliding plate (11) is fixedly connected with a square sliding block (13), the bottom of the square sliding block (13) is fixedly connected with a steel brush (14), the inside of the workbench (1) is detachably connected with a collecting box (16) on the left and right sides, the bottom of the workbench (1) is fixedly connected with a fixed ring (17) on the left and right sides, the inside of the fixed ring (17) is provided with an inner cavity (18) on the left and right sides, the inside of the inner cavity (18) is rotatably connected with a disassembling assembly for mounting the fixed ring (17).

2. The lead screw machining chip cleaning and collection device of claim 1, wherein: The disassembling assembly comprises a rotating rod two (19), the front and back sides of the rotating rod two (19) are rotatably connected with the inner walls of the inner cavity (18), the outside of the rotating rod two (19) is rotatably connected with a rotating plate (20), the inside of the rotating plate (20) is provided with a recess (21) on the upper and lower sides, the inside of the recess (21) is slidably connected with a moving rod (22), one side inner wall of the inner cavity (18) is fixedly connected with a supporting rod (24), the outside of the supporting rod (24) is slidably connected with a button (23), the outside of the supporting rod (24) is sleeved with a spring two (25), the inside of the fixed ring (17) is slidably connected with a clamping rod (26) on the left and right sides.

3. The lead screw machining chip cleaning and collection device of claim 2, wherein: The rear side of the moving rod (22) is fixedly connected with the front side of the clamping rod (26), and the rear side of the bottom of the moving rod (22) is fixedly connected with the front side of the button (23).

4. The lead screw machining chip cleaning and collection device of claim 2, wherein: The inside of the button (23) is provided with a square opening (29), the inside of the inner cavity (18) is fixedly connected with a limiting plate (15) on the front and back sides, the left side of the limiting plate (15) is fixedly connected with the right side of the supporting rod (24), and the outside of the limiting plate (15) is slidably connected with the inner wall of the square opening (29).

5. The lead screw machining chip cleaning and collection device of claim 2, wherein: The outside of the button (23) is slidably connected with the inside of the fixed ring (17), the inside of the collecting box (16) is provided with a circular hole (27) on the left and right sides, and the outside of the clamping rod (26) is engaged with the inner wall of the circular hole (27).

6. The lead screw machining chip cleaning and collection device of claim 1, wherein: The outside teeth of the gear (8) are meshedly connected with the outside teeth of the rack (9), and the outside of the rotating rod one (7) is rotatably connected with the inside of the sliding block (5).

7. The lead screw machining chip cleanup collection device of claim 1, wherein: The outer part of the square sliding block (13) is connected to the inside of the fixed box (10), the bottom of the spring (12) is fixedly connected to the top of the sliding plate (11), and the top of the spring (12) is fixedly connected to the bottom of the sliding block (5).

8. The lead screw machining chip cleanup collection device of claim 1, wherein: The left and right sides of the fixed block (4) are fixedly connected with the baffle (28), and the bottom of the baffle (28) is fixedly connected to the top of the workbench (1).