Anti-swing assembly for wire drawing of steel wire rod
By using adjustable roller assemblies and a cleaning and dust extraction system, the problem of the inflexible adjustment of traditional anti-sway devices for steel wire has been solved, achieving stability and cleanliness during the steel wire drawing process, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202520134844.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-21
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-01-21
AI Technical Summary
Traditional anti-sway devices for steel wire cannot flexibly adjust the constraint on the steel wire according to changes in factors such as the diameter and tension of the steel wire during the actual production process, resulting in lateral swaying of the steel wire during the drawing process, which affects product quality and equipment life.
An adjustable roller assembly is used, and the position of the rollers can be flexibly adjusted through a screw and slider structure. Combined with a cleaning component and a dust collection system, the stability and cleanliness of the steel wire during the drawing process are ensured.
It achieves precise anti-sway control based on changes in wire diameter and tension, reducing wire wear and equipment damage, and improving production efficiency and product quality.
Smart Images
Figure CN223718044U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to steel wire rod wire drawing technical field especially relates to a steel wire rod wire drawing anti-swing subassembly. BACKGROUND
[0002] In the steel wire rod wire drawing processing, the stability of steel wire is important to product quality and production efficiency. Because the steel wire is in high speed motion state in the wire drawing process, and is subjected to the action of various forces, it is easy to appear transverse swing phenomenon, this not only will cause the scratch of steel wire surface, wear and tear, influence its mechanical properties and appearance quality, also can cause the abnormal loss of equipment parts, reduce the service life of production equipment, increase production cost and maintenance difficulty. Therefore, research and development an effective steel wire rod wire drawing anti-swing subassembly becomes the important subject in the industry.
[0003] The traditional steel wire anti-swing device adopts simple fixed guide structure, such as fixed metal guide sleeve or fixed pitch baffle etc. Its working principle mainly is to rely on these fixed parts to limit the motion track of steel wire, makes steel wire only run in the set channel. For example, the metal guide sleeve passes through the circular channel slightly larger than the diameter of steel wire, and the fixed pitch baffle forms the blockage on both sides of steel wire, prevents the excessive swing of steel wire from deviating from the normal path.
[0004] The traditional steel wire anti-swing device limits the motion track of steel wire through fixed metal guide sleeve, cannot flexibly adjust the constraint to steel wire according to the diameter of steel wire and tension and other change factors in actual production process, and therefore puts forward a kind of steel wire rod wire drawing anti-swing subassembly to solve the above problems. UTILITY MODEL CONTENTS
[0005] In order to make up for the above shortcomings, the utility model provides a kind of steel wire rod wire drawing anti-swing subassembly, to improve the problem of limiting the motion track of steel wire through fixed metal guide sleeve in prior art, cannot flexibly adjust the constraint to steel wire according to the diameter of steel wire and tension and other change factors in actual production process.
[0006] In order to realize the above purpose, the utility model adopts the following technical scheme:
[0007] A kind of steel wire rod wire drawing anti-swing subassembly, including base, the base upper surface is fixedly connected with support one, the support one inside rotationally connected with pivot, the pivot side wall is fixedly connected with lower roller, the support one inside is provided with upper roller, the support one side wall is provided with adjusting assembly, the base upper surface is provided with cleaning assembly;
[0008] The adjusting assembly comprises a screw rod, a sliding block rotatably connected to one end of the screw rod, a sliding slot formed in the support, the sliding block being slidably connected to the sliding slot, a rotating disc fixedly connected to the upper surface of the screw rod, a driving wheel fixedly connected to the side wall of the upper roller and the side wall of the rotating shaft, a driven wheel rotatably connected to the side wall of the support, a motor one fixedly connected to the side wall of the support, and a motor two fixedly connected to the side wall of the support two.
[0009] As a further description of the above technical solution:
[0010] The cleaning assembly comprises a support two, the lower surface of the support two being fixedly connected to the upper surface of the base, and a cleaning brush rotatably connected to the inside of the support two.
[0011] As a further description of the above technical solution:
[0012] The upper roller is rotatably connected to the inside of the sliding block, and the driving wheel is engaged with the driven wheel.
[0013] As a further description of the above technical solution:
[0014] The side wall of the support two is fixedly connected with a motor two, and the output end of the motor two is fixedly connected to the side wall of the lower cleaning brush.
[0015] As a further description of the above technical solution:
[0016] The side wall of the lower cleaning brush is fixedly connected with a gear one, the side wall of the upper cleaning brush is fixedly connected with a gear two, and the gear one is engaged with the gear two.
[0017] As a further description of the above technical solution:
[0018] The side wall of the base is fixedly connected with a collecting box, and the collecting box is slidably connected with a drawer.
[0019] As a further description of the above technical solution:
[0020] The upper surface of the base is fixedly connected with a dust collection cover, the side wall of the dust collection cover is fixedly connected with a connecting pipe, and one end of the connecting pipe is fixedly connected to the inside of the collecting box.
[0021] As a further description of the above technical solution:
[0022] The side wall of the collecting box is fixedly connected with a fan, the output end of the fan is fixedly connected to the inside of the collecting box, and the inside of the collecting box is fixedly connected with a filter screen.
[0023] The utility model has the advantages of:
[0024] 1. The utility model discloses a steel wire rod wire drawing anti-swing assembly, which comprises a base, a support one, a lower roller, an upper roller, a motor one, a rotating shaft, a driving wheel, a driven wheel, a sliding slot, a sliding block, a screw rod, a rotating disc, a support two, a cleaning brush, a motor two, a gear one, a gear two, a collecting box, a drawer, a connecting pipe, a dust cover and a fan.
[0025] 2. The utility model discloses a steel wire rod wire drawing anti-swing assembly, which comprises a base, a support one, a lower roller, an upper roller, a motor one, a rotating shaft, a driving wheel, a driven wheel, a sliding slot, a sliding block, a screw rod, a rotating disc, a support two, a cleaning brush, a motor two, a gear one, a gear two, a collecting box, a drawer, a connecting pipe, a dust cover and a fan. BRIEF DESCRIPTION OF DRAWINGS
[0026] Figure 1 A three-dimensional schematic view of the steel wire rod wire drawing anti-swing assembly is provided.
[0027] Figure 2 A structural schematic view of the support one of the steel wire rod wire drawing anti-swing assembly is provided.
[0028] Figure 3 A structural schematic view of the support two of the steel wire rod wire drawing anti-swing assembly is provided.
[0029] Figure 4 A structural schematic view of the collecting box of the steel wire rod wire drawing anti-swing assembly is provided.
[0030] LEGEND:
[0031] 1. Base; 2. Support one; 3. Lower roller; 4. Upper roller; 5. Motor one; 6. Rotating shaft; 7. Driving wheel; 8. Driven wheel; 9. Sliding slot; 10. Sliding block; 11. Screw rod; 12. Rotating disc; 13. Support two; 14. Cleaning brush; 15. Motor two; 16. Gear one; 17. Gear two; 18. Collecting box; 19. Drawer; 20. Connecting pipe; 21. Dust cover; 22. Fan; 23. Filter screen. DETAILED DESCRIPTION
[0032] Clearly, the described embodiments are merely a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all the other embodiments obtained by the ordinary skilled in the art without making creative labor belong to the scope of protection of the present utility model.
[0033] With reference to Figures 1-2 The utility model provides an embodiment: a steel wire rod wire drawing anti -swing subassembly, including base 1, base 1 provides stable mounting platform for other components, the upper surface fixedly connected with support no. 2 of base 1, support no. 2 is used for bearing and positioning inside the rotating shaft 6 etc. component, support no. 2 inside rotationally connected with rotating shaft 6, and rotating shaft 6 is the rotation axis of lower roller 3, so that lower roller 3 can revolve around rotating shaft 6 flexibly, when steel wire passes, lower roller 3 can reduce the friction resistance of steel wire through rolling contact, and limit the vertical position of steel wire in the process of anti -swing, and rotating shaft 6 side wall fixedly connected with lower roller 3, and lower roller 3 is directly contacted with steel wire, when motor no. 5 drives rotating shaft 6 to rotate, lower roller 3 rotates along with it, and its surface produces rolling friction with steel wire, which can assist steel wire to be conveyed forward, and can restrict the lateral swing of steel wire to a certain extent, and form the restriction space of steel wire lateral displacement with upper roller 4, guarantee the linearity of steel wire wire drawing process. Upper roller 4 is arranged in support no. 2, and upper roller 4 acts together with lower roller 3 to accurately restrict and guide steel wire, effectively prevent steel wire from swinging left and right when wire drawing, and the side wall of support no. 2 is provided with adjusting assembly, and the distance between upper roller 4 and lower roller 3 can be accurately controlled by adjusting assembly. Screw rod 11 side wall is screw connected in the inside of support no. 2, and one end of screw rod 11 is rotationally connected with sliding block 10, and sliding slot 9 is formed in the inside of support no. 2, and the side wall of sliding block 10 is slidingly connected in the inside of sliding slot 9, and the upper surface of screw rod 11 is fixedly connected with rotating disc 12, and rotating disc 12 facilitates the force rotating screw rod 11 of operating personnel, and the side wall of upper roller 4 and the side wall of rotating shaft 6 are all fixedly connected with driving wheel 7, and the side wall of support no. 2 is rotationally connected with driven wheel 8, and the side wall of one side support no. 2 is fixedly connected with motor no. 5, and the output end of motor no. 5 is fixedly connected on the side wall of rotating shaft 6.
[0034] In the use of the device for wire drawing pay-off, first through the steel wire between the cleaning brush 14, and then through the upper roller 4 and the lower roller 3, make the steel wire into the groove between the roller, fixed to the steel wire, prevent the steel wire swing in the process, the upper roller 4 and the lower roller 3 together constitute the effective constraint system of the transverse displacement of the steel wire. The lower roller 3 is fixedly connected with the rotating shaft 6, and can stably rotate under the driving of the motor 5. The friction force generated by the surface of the lower roller 3 contacting with the steel wire provides certain power for the conveying of the steel wire, and reduces the resistance and wear of the steel wire sliding on the surface. The upper roller 4 cooperates with the lower roller 3, and the groove between the two can accurately clamp the steel wire and limit the left and right swing of the steel wire in the horizontal direction, so that the steel wire runs along the predetermined straight track in the wire drawing process. Then the steel wire is payed off. During the pay-off process, the motor 5 drives the rotating shaft 6 to rotate, and the motor 5 serves as a power source to provide stable and controllable power output for the whole roller rotating system. The output torque of the motor 5 is effectively transmitted to the lower roller 3 through the rotating shaft 6, so that the lower roller 3 can rotate at a predetermined speed and direction, thereby driving the steel wire to convey forward. The rotation of the lower roller 3 drives the upper roller 4 to rotate through the meshing relationship between the driving wheel 7 and the driven wheel 8, so that the automatic rotation of the roller is realized. The conveying process of the steel wire between the rollers is more stable and smooth, and the phenomena such as jamming and shaking of the steel wire caused by the speed difference of the rollers are reduced, thereby reducing the risk of friction damage to the surface of the steel wire. Under the driving of the steel wire, the whole roller surface participates in the friction process, so that the wear is distributed on the whole roller circumference, thereby prolonging the service life of the roller. When encountering steel wires of different diameters, the screw rod 11 can be rotated by rotating the disc 12, and the disc 12 provides an convenient operating handle for the operator to facilitate the rotation of the screw rod 11. When the screw rod 11 rotates, it can realize linear displacement in the support 2. The screw rod 11 drives the sliding block 10 to move upward in the sliding groove 9, and the sliding groove 9 provides stable and accurate guidance for the movement of the sliding block 10, so that the upper roller 4 moves upward, thereby adjusting the position of the roller according to the diameter and tension of the steel wire and other factors to achieve the best anti-swing effect. Different diameters of steel wire need different constraint force and space in the process of wire drawing. By adjusting the position of the upper roller 4, the distance between the rollers can be changed to adapt to the change of the diameter of the steel wire, so that precise and effective anti-swing control can be realized under various steel wire specifications and wire drawing process conditions, and the smooth progress of the steel wire drawing process and the stable and reliable product quality are ensured.
[0035] Reference Figures 3-4The cleaning assembly comprises a bracket 13 fixedly connected to the upper surface of the base 1, the bracket 13 providing stable mounting support structure for the cleaning brush 14, the bracket 13 being rotatably connected with the cleaning brush 14, the cleaning brush 14 being a component directly contacting the steel wire for cleaning work. The dust, metal chips and other impurities attached to the steel wire during the drawing process are swept down to ensure the cleanliness of the surface of the steel wire, the bracket 13 being fixedly connected with a motor 15, the output end of the motor 15 being fixedly connected to the side wall of the lower cleaning brush 14, the motor 15 providing power source for the cleaning brush 14, the side wall of the lower cleaning brush 14 being fixedly connected with a gear 16, the side wall of the upper cleaning brush 14 being fixedly connected with a gear 17, the gear 16 being engaged with the gear 17, the gear transmission structure enabling the upper and lower cleaning brushes 14 to realize synchronous reverse rotation. The base 1 is fixedly connected with a collection box 18, the collection box 18 being used for collecting the impurities swept down by the cleaning brush 14. The collection box 18 is arranged on the side wall of the base 1, the collection box 18 being slidably connected with a drawer 19, the drawer 19 facilitating the cleaning and taking out of the impurities in the collection box 18. The base 1 is fixedly connected with a dust suction cover 21 on the upper surface, the dust suction cover 21 being capable of timely sucking away the fine dust and light impurities generated during the cleaning process. The dust suction cover 21 is arranged on the upper surface of the base 1 close to the steel wire and the cleaning brush 14, and can suck in the impurities at the moment when the impurities are brushed off by the cleaning brush 14, preventing the dust from floating in the air. The dust suction cover 21 is fixedly connected with a connecting pipe 20, one end of the connecting pipe 20 being fixedly connected to the inside of the collection box 18, the connecting pipe 20 serving as a channel for dust suction, conveying the dust and impurities sucked in by the dust suction cover 21 into the collection box 18. The collection box 18 is fixedly connected with a fan 22, the output end of the fan 22 being fixedly connected to the inside of the collection box 18, the fan 22 providing suction force for the dust suction system. Negative pressure is formed in the collection box 18, enabling the dust suction cover 21 to effectively suck in the dust and impurities and conveying them into the collection box 18 through the connecting pipe 20. The collection box 18 is fixedly connected with a filter screen 23, the filter screen 23 being used for filtering the dust and impurities in the air, preventing them from being blown out of the collection box 18 by the fan 22. The dust and impurities sucked into the collection box 18 can be effectively intercepted in the collection box 18, ensuring that the discharged air is relatively clean, reducing pollution to the surrounding environment, and also protecting the fan 22, preventing the dust from entering the inside of the fan 22 and affecting the performance and service life of the fan 22.
[0036] In the process of steel wire moving, the motor two 15 is started to drive the lower cleaning brush 14 to rotate. The lower cleaning brush 14 directly contacts with the steel wire. The bristles of the lower cleaning brush 14 strip the impurities such as dust, rust particles and metal debris attached to the surface of the steel wire by the friction between the bristles and the surface of the steel wire and the elastic deformation of the bristles in the process of high-speed rotation. The upper cleaning brush 14 is driven to rotate synchronously through the meshing between the gear one 16 and the gear two 17. The gear transmission structure ensures the synchronization and stability of the upper and lower cleaning brushes 14. The upper cleaning brush 14 and the lower cleaning brush 14 work cooperatively to clean the steel wire from the upper and lower directions. This double-sided cleaning method greatly improves the cleaning efficiency and effect, and can more comprehensively remove the impurities on the surface of the steel wire to ensure the uniformity of the cleanliness of the steel wire surface. The impurities swept down are sucked into the dust cover 21 by the fan 22. The fan 22 generates a negative pressure environment in the dust cover 21 to form a strong suction force. This suction force can quickly suck the impurities swept by the cleaning brush 14 into the dust cover 21, preventing the impurities from scattering around the equipment and avoiding secondary pollution of the working environment. At the same time, it also ensures that the impurities will not reattach to the surface of the steel wire, ensuring the persistence of the cleaning effect. The impurities are then transported into the drawer 19 inside the collection box 18 through the connecting pipe 20. The connecting pipe 20 serves as a transportation channel for the impurities, ensuring that the impurities sucked into the dust cover 21 are smoothly transported from the dust cover 21 to the collection box 18, avoiding leakage or blockage of the impurities during transportation. The collection box 18 provides a space for centralized collection of impurities, and the drawer 19 inside the collection box 18 facilitates the storage and subsequent cleaning of impurities. The collected impurities can be conveniently processed by pulling out the drawer 19. The sliding connection of the drawer 19 makes it easy to pull out from the collection box 18 when it is full of impurities. The operator can easily pour the impurities into the designated processing area for recycling or environmental treatment, etc. This design greatly improves the convenience and efficiency of impurity processing, reduces the time and workload of equipment maintenance and cleaning, and is conducive to improving the production continuity and stability of the entire steel wire drawing production line.
[0037] Working principle: when using the device for wire drawing and paying-off, first pass the steel wire through the cleaning brush 14, then through the upper roller 4 and the lower roller 3, so that the steel wire is clamped into the groove between the rollers, and the steel wire is fixed to prevent swinging in the process, then the steel wire is paid off, during the paying-off process, the motor 5 drives the rotating shaft 6 to rotate, so that the lower roller 3 rotates, through the meshing relationship between the driving wheel 7 and the driven wheel 8, the upper roller 4 is driven to rotate, realizing the automatic rotation of the roller, under the driving of the steel wire, the whole roller surface participates in the friction process, so that the wear is distributed on the whole roller circumference, thereby prolonging the service life of the roller, during the movement of the steel wire, the motor 2 is started to drive the lower cleaning brush 14 to rotate, through the meshing between gear 1 and gear 2, the upper cleaning brush 14 is driven to rotate synchronously, so as to clean the surface of the steel wire, remove the impurities on the surface of the steel wire, and make the surface of the steel wire more smooth, the impurities removed will be sucked into the dust cover 21 by starting the fan 22, then through the connecting pipe 20, the impurities are transported into the drawer 19 in the collecting box 18, by pulling out the drawer 19, the collected impurities can be concentrated for treatment, when encountering steel wires of different diameters, the rotating disc 12 can be rotated to rotate the screw rod 11, so that the sliding block 10 moves upward in the sliding groove 9, and then the upper roller 4 moves upward, so that the position of the roller can be adjusted flexibly according to the diameter and tension of the steel wire, so as to achieve the best anti-swing effect.
[0038] Finally, it should be pointed out that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application is made with reference to the foregoing embodiments, for those skilled in the art, it still can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application, should be included in the protection scope of the present application.
Claims
1. A wire rod drawing anti-swing assembly of steel wire rod, comprising a base (1), characterized in that: The upper surface of the base (1) is fixedly connected with a support one (2), the support one (2) is rotatably connected with a rotating shaft (6), the rotating shaft (6) is fixedly connected with a lower roller (3), the support one (2) is provided with an upper roller (4), the support one (2) is provided with an adjusting assembly, and the upper surface of the base (1) is provided with a cleaning assembly. The adjusting assembly comprises a screw rod (11), the screw rod (11) is threadedly connected with the inside of the support one (2), one end of the screw rod (11) is rotatably connected with a sliding block (10), a sliding groove (9) is formed in the inside of the support one (2), the sliding block (10) is slidably connected with the inside of the sliding groove (9), the upper surface of the screw rod (11) is fixedly connected with a rotating disc (12), the side wall of the upper roller (4) and the side wall of the rotating shaft (6) are fixedly connected with a driving wheel (7), the side wall of the support one (2) is rotatably connected with a driven wheel (8), and one side of the side wall of the support one (2) is fixedly connected with a motor one (5); and the output end of the motor one (5) is fixedly connected with the side wall of the rotating shaft (6).
2. A wire rod drawing anti-swing assembly according to claim 1, characterized in that: The cleaning assembly comprises a support two (13), the lower surface of the support two (13) is fixedly connected with the upper surface of the base (1), and the inside of the support two (13) is rotatably connected with a cleaning brush (14).
3. A wire rod drawing anti-swing assembly according to claim 1, characterized in that: The side wall of the upper roller (4) is rotatably connected with the inside of the sliding block (10), and the driving wheel (7) is engaged with the driven wheel (8).
4. A wire rod drawing anti-swing assembly according to claim 2, characterized in that: The side wall of the support two (13) is fixedly connected with a motor two (15), and the output end of the motor two (15) is fixedly connected with the side wall of the lower cleaning brush (14).
5. A wire rod wire drawing anti-swing assembly according to claim 2, characterized in that: The side wall of the lower cleaning brush (14) is fixedly connected with a gear one (16), the side wall of the upper cleaning brush (14) is fixedly connected with a gear two (17), and the gear one (16) is engaged with the gear two (17).
6. A wire rod wire drawing anti-swing assembly according to claim 2, characterized in that: The side wall of the base (1) is fixedly connected with a collecting box (18), and the inside of the collecting box (18) is slidably connected with a drawer (19).
7. A wire rod drawing anti-swing assembly according to claim 6, characterized in that: The upper surface of the base (1) is fixedly connected with a dust cover (21), the side wall of the dust cover (21) is fixedly connected with a connecting pipe (20), and one end of the connecting pipe (20) is fixedly connected with the inside of the collecting box (18).
8. A wire rod drawing anti-swing assembly according to claim 7, characterized in that: The side wall of the collecting box (18) is fixedly connected with a fan (22), the output end of the fan (22) is fixedly connected with the inside of the collecting box (18), and the inside of the collecting box (18) is fixedly connected with a filter screen (23).