Efficient tank pipe pressing machine

By using a hydraulically driven pressing die to extrude and connect heat exchange tubes and pipes, the problems of low heat exchange efficiency and loose connection in traditional tank pressing machines are solved, achieving efficient and safe pipe connection.

CN223718156UActive Publication Date: 2025-12-26FOSHAN SHUNDE GIMLEO HEAT EXCHANGER CO LTD
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Patent Information

Application Number
CN202520148827.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-12-26
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

Traditional tank presses suffer from low heat exchange efficiency, high energy consumption, complex operation, and easy leakage at the connection points, problems that cannot be effectively solved by existing technologies.

Method used

The hydraulic cylinder automatically moves the pressing die inward, and the concave surfaces of the six arc-shaped grooves of the pressing die squeeze and connect the heat exchange tube and the pipeline, providing uniform pressure to ensure a tight connection and reduce the risk of leakage.

Benefits of technology

It achieves efficient and safe pipe connections, improves installation efficiency, reduces leakage risk and operation time, and lowers the risk of worker injury.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223718156U_ABST
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Abstract

The utility model provides an efficient tank pipe pressing machine, and relates to the technical field of pipe pressing machines. Fixing grooves are formed in the four corners of the upper end of the supporting frame correspondingly. Through threaded holes are formed in the two ends of the supporting frame correspondingly. The six hydraulic cylinders are used for automatically moving the pipe pressing dies inwards, the inwards-concave faces of the arc-shaped grooves of the six pipe pressing dies can automatically extrude a pipeline arranged on a heat exchange pipe in a sleeving mode, the heat exchange pipe and the connected pipeline are fixedly and tightly connected, in this way, no gap is formed in the connecting position, and the pipe pressing machine can provide uniform pressure; the pipeline connection is tighter, the leakage risk is reduced, and the problems that the heat exchange pipe on the efficient tank needs to be fixedly connected with the pipeline, so that the joint of the pipeline needs to be fixedly extruded and tightly connected, otherwise, leakage occurs once a gap occurs at the joint, and traditional manual pipe pressing wastes time and reduces efficiency are solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a pipe presser technical field especially relates to a kind of high-efficiency tank pipe presser. BACKGROUND

[0002] Traditional tank pipe presser has problems such as low heat exchange efficiency, high energy consumption and complex operation in production process.The core of tank heat exchanger lies in the design and manufacture of its heat exchange pipe.The traditional heat exchange pipe adopts simple straight pipe design, which leads to insufficient heat exchange area and uneven fluid flow, affecting heat exchange effect.At the same time, traditional equipment may be inconvenient in maintenance and cleaning, increasing operation cost.In addition, with the increasing strictness of environmental protection regulations, enterprises have higher and higher requirements for heat energy recovery and utilization efficiency.Modern high-efficiency tank pipe presser generally adopts servo motor and intelligent control technology, which not only improves the response speed and precision of the machine, but also makes the design and manufacture of high-efficiency tank pipe presser more and more in line with international and domestic standards, ensuring the safety and reliability of the produced pipe fittings in various application scenarios.

[0003] During use, the heat exchange pipe on the high-efficiency tank needs to be connected with the pipeline, so the connection of the pipeline needs to be fixed and tightly connected by extrusion, otherwise leakage will occur if a gap appears at the connection, and traditional manual pipe pressing not only wastes time but also reduces efficiency. UTILITY MODEL CONTENTS

[0004] The disclosed embodiment relates to a kind of high-efficiency tank pipe presser, which uses six hydraulic cylinders to automatically move the pipe pressing mold inward.The inner concave surface of the six pipe pressing mold arc grooves will automatically extrude the pipeline on the heat exchange pipe, tightly connect the heat exchange pipe and the connected pipeline, so that no gap appears at the connection, the pipe presser can provide uniform pressure, make the pipeline connection more tightly, reduce the risk of leakage, and the pipe presser can quickly complete the pipeline connection, compared with traditional welding method, installation efficiency is higher, automatic pipe pressing not only saves time but also improves efficiency.

[0005] In the first aspect of the present disclosure, a kind of high-efficiency tank pipe presser is provided, specifically comprising: support frame;Four corners of the upper end of the support frame are respectively provided with fixed slot;Two ends of the support frame are respectively provided with through screw hole;Two screw holes of the support frame are respectively inserted with through screw rod, and the lower end of the screw rod is fixedly installed with control panel;The upper end of the two screw rods is respectively fixedly installed with bearing ring, and the upper end of the outer ring of the bearing ring is fixedly installed with arc-shaped supporting plate;

[0006] The middle part of the upper end of the support frame is fixedly provided with a fixed shell, and six penetrating fixing holes are formed in the fixed shell; six bearing plates are fixedly arranged at the six fixing holes of the fixed shell; the six bearing plates are identical in structure, a fixing seat is fixedly arranged on the side wall of the bearing plate, a groove is formed in the fixing seat, and a penetrating guide hole is formed in each corner of the bearing plate;

[0007] A hydraulic cylinder is fixedly arranged in the groove of the fixing seat, a connecting disc is fixedly arranged at the inner end of the hydraulic cylinder, a pressing pipe mold is fixedly arranged on the side wall of the connecting disc, and an arc-shaped groove is formed in the inner end of the pressing pipe mold; four guide rods are fixedly arranged on the side wall of the pressing pipe mold.

[0008] In at least some embodiments, two stable notches are formed at the two ends of the upper end of the support frame, and a threaded groove is uniformly formed in the bottom of each stable notch; two penetrating anti-dropping holes are formed at the two ends of the support frame.

[0009] In at least some embodiments, two ear plates are fixedly arranged at the two ends of the two bearing plates, respectively, and a vertically downward anti-dropping rod is fixedly arranged at the bottom of each ear plate.

[0010] In at least some embodiments, two connecting rings are fixedly arranged at the two sides of the fixed shell, respectively, a penetrating bolt is uniformly arranged at the lower end of the inner side wall of each connecting ring, a fixing plate is fixedly arranged at the two ends of each connecting ring, and a vertically downward stable rod is fixedly arranged at the bottom of the fixing plate.

[0011] The utility model provides a kind of high-efficiency tank pipe presser, with following beneficial effects:

[0012] In the utility model, when the pipe presser is used, six hydraulic cylinders automatically move the pressing pipe mold inward, the inner concave surface of the six pressing pipe molds arc-shaped grooves automatically extrude the pipeline sleeved on the heat exchange pipe, tightly connect the heat exchange pipe and the connected pipeline, so that no gap appears at the connection, the pipe presser can provide uniform pressure, make the pipeline connection more tightly, reduce the risk of leakage, and the pipe presser can quickly complete the pipeline connection, compared with the traditional welding method, the installation efficiency is higher, and automatic pipe pressing not only saves time but also improves efficiency.

[0013] By using the inner concave surface of the two bearing plates to stably support the two ends of the connected pipeline, the two bearing plates keep the two ends of the connected pipeline on the same straight line, so that the user does not need to hold the pipeline with hands, which is convenient for leaving hands free to operate the pipe presser, the operator can focus more on the key control of the pipe presser, ensure the accuracy of the pressing process, and reduce errors and material waste. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical scheme of the embodiments of the present application, the drawings of the embodiments will be briefly introduced as follows.

[0015] The drawings in the following description only relate to some embodiments of the present application, and are not a limitation of the present application.

[0016] In the drawings:

[0017] Figure 1 The left front upper axial structure schematic diagram of the present application is shown;

[0018] Figure 2 The support frame partial disassembly structure schematic diagram of the present application is shown;

[0019] Figure 3 The bearing plate partial disassembly structure schematic diagram of the present application is shown;

[0020] Figure 4 The explosion structure schematic diagram of the present application is shown.

[0021] List of reference signs

[0022] 1, support frame; 101, stable notch; 102, anti-off hole; 103, threaded rod; 104, bearing ring; 105, bearing plate; 106, ear plate; 107, anti-off rod; 2, fixed shell; 201, connecting ring; 202, fixed plate; 203, stable rod; 3, bearing plate; 301, fixed seat; 302, guide hole; 303, hydraulic cylinder; 304, connecting disc; 305, pressure pipe mold; 306, guide rod. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical scheme and advantages of the embodiments of the present application more clear, the technical scheme of the embodiments of the present application will be clearly and completely described below in combination with the drawings of the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. Based on the described embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0024] Embodiment one: please refer to Figures 1 to 4 :

[0025] The utility model provides a kind of efficient tank pipe presser, comprising: support frame 1;Four corners of the upper end of support frame 1 are respectively provided with fixed groove;Two ends of support frame 1 are respectively provided with threaded hole;Two ends of the upper end of support frame 1 are respectively provided with stable notch 101, and the bottom of stable notch 101 is uniformly provided with thread groove, two ends of support frame 1 are respectively provided with two anti-drop holes 102, and two threaded rods 103 are respectively rotatably inserted into two threaded holes of support frame 1, and the lower end of threaded rod 103 is fixedly installed with control panel;Rotating threaded rod 103 by holding control panel, the position of supporting plate 105 is conveniently moved up and down, according to the thickness of pipeline, holding the control panel on threaded rod 103 to rotate supporting plate 105 upward, the inner concave surface of two supporting plates 105 is used to stably support and connect the two ends of pipeline, so that the user does not need to hold the pipeline with hand, and the hands are conveniently left to operate the pipe presser, so as to extrude and fix the connection of pipeline, so that the connection of pipeline is more closely pressed, the upper end of two threaded rods 103 is respectively fixedly installed with bearing ring 104, and the upper end of outer ring of bearing ring 104 is fixedly installed with arc-shaped supporting plate 105;The inner concave surface of two supporting plates 105 respectively supports the two ends of pipeline, the two ends of two supporting plates 105 are respectively fixedly installed with ear plate 106, the bottom of two ear plates 106 is respectively fixedly installed with anti-drop rod 107 vertically downward, anti-drop rod 107 is slidably penetrated in anti-drop hole 102, when supporting plate 105 slides up and down, anti-drop rod 107 is limited by anti-drop hole 102, supporting plate 105 can only slide up and down, to prevent supporting plate 105 from tilting when sliding up and down, two supporting plates 105 cannot stably support and connect the pipeline, the middle of the upper end of support frame 1 is fixedly installed with fixed shell 2, and six through holes are formed in fixed shell 2;Six fixed holes of fixed shell 2 are respectively fixedly installed with bearing plate 3;The structure on six bearing plates 3 is consistent.

[0026] Wherein, the two sides of fixed shell 2 are respectively fixedly installed with connecting ring 201, and the lower end of inner side wall of connecting ring 201 is uniformly inserted with penetrating bolt, two connecting rings 201 are respectively fixedly inserted in two stable notches 101, then the bolt on connecting ring 201 is rotatably inserted in the thread groove of stable notch 101, to fix and limit connecting ring 201 and fixed shell 2, to prevent fixed shell 2 from moving when being touched, the two ends of two connecting rings 201 are respectively fixedly installed with fixed plate 202, and the bottom of fixed plate 202 is fixedly installed with stable rod 203 vertically downward, the lower end of four stable rods 203 is respectively fixedly inserted in four fixed grooves of support frame 1, to fix and limit and support connecting ring 201 and fixed shell 2.

[0027] The side wall of the bearing plate 3 is fixedly provided with a fixed seat 301, the fixed seat 301 is provided with a groove, the four corners of the bearing plate 3 are provided with penetrating guide holes 302, the groove of the fixed seat 301 is fixedly provided with a hydraulic cylinder 303, the inner end of the hydraulic cylinder 303 is fixedly provided with a connecting disc 304, six hydraulic cylinders 303 are used to push the connecting disc 304 and the pipe pressing die 305 inward, the inner concave surface of the six pipe pressing dies 305 simultaneously presses inward, uniform pressure can be provided, the connection of the pipe is more closely connected, the risk of leakage is reduced, the operation process of the pipe pressing machine is safer than welding, the danger brought by open fire and high temperature operation is reduced, and the risk of worker injury is reduced. The side wall of the connecting disc 304 is fixedly provided with the pipe pressing die 305, the inner end of the pipe pressing die 305 is provided with an arc-shaped groove, the side wall of the pipe pressing die 305 is fixedly provided with four guide rods 306, the guide rods 306 are slidingly installed in the guide holes 302, when the hydraulic cylinder 303 pushes the pipe pressing die 305, the guide rods 306 are limited by the guide holes 302, and the pipe pressing die 305 will not deviate or tilt when moving.

[0028] In example two, on the basis of example one, as shown in Figure 1 and Figure 4 The two sides of the fixed shell 2 are fixedly provided with connecting rings 201, the inner side walls of the connecting rings 201 are uniformly provided with penetrating bolts at the lower ends, the bolts are removed, the lower ends of the connecting rings 201 are fixedly welded at the stable notches 101, the connecting ring 201 and the fixed shell 2 are stably limited, so that the fixed shell 2 will not move when being touched, the bolts cannot stably fix the fixed shell 2 due to loosening after long-term use, and the cost of parts is also saved.

[0029] The working principle of the embodiment is as follows: in use, the two connecting rings 201 are fixedly inserted into the two stable notches 101 respectively, then the bolts on the connecting rings 201 are rotated and inserted into the threaded grooves in the stable notches 101, the connecting ring 201 and the fixed shell 2 are fixedly limited, the lower ends of the four stable rods 203 are fixedly inserted into the four fixed grooves of the support frame 1 respectively, the connecting ring 201 and the fixed shell 2 are fixedly limited and supported, according to the thickness of the pipe, the control disc on the threaded rod 103 is rotated and moved upward to support the plate 105, the inner concave surfaces of the two supporting plates 105 stably support the two ends of the connecting pipe, at this time, the user does not need to hold the pipe with hands, which is convenient for operating the pipe pressing machine with both hands, six hydraulic cylinders 303 are used to push the connecting disc 304 and the pipe pressing die 305 inward, the inner concave surface of the six pipe pressing dies 305 simultaneously presses inward, uniform pressure can be provided, the connection of the pipe is more closely connected, the risk of leakage is reduced, the operation process of the pipe pressing machine is safer than welding, the danger brought by open fire and high temperature operation is reduced, and the risk of worker injury is reduced.

[0030] In this document, the following points need to be noted:

[0031] 1. The drawings of the embodiments of the present disclosure only relate to the structures involved in the embodiments of the present disclosure, and other structures can refer to the general design.

[0032] 2. In the case of no conflict, the embodiments of the present disclosure and the features in the embodiments can be combined with each other to obtain new embodiments.

[0033] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto, and any person skilled in the art can easily think of changes or replacements within the technical range disclosed by the present disclosure, which should be covered within the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be subject to the protection scope of the claims.

Claims

1. A high efficiency can press tube machine comprising: Support frame (1); the upper end of the support frame (1) is provided with a fixed groove at the four corners respectively; the both ends of the support frame (1) are provided with a threaded hole penetrating; characterized in that, the both threaded holes of the support frame (1) are respectively inserted with a threaded rod (103) penetrating, and the lower end of the threaded rod (103) is fixedly installed with a control panel; the upper end of the two threaded rods (103) is respectively fixedly installed with a bearing ring (104), and the outer ring of the bearing ring (104) is fixedly installed with an arc-shaped supporting plate (105) at the upper end; the upper end of the support frame (1) is fixedly installed with a fixed shell (2) at the middle, and the fixed shell (2) is provided with six fixed holes penetrating; the six fixed holes of the fixed shell (2) are respectively fixedly installed with a bearing plate (3); the structures of the six bearing plates (3) are consistent.

2. A high efficiency can presser machine according to claim 1, wherein: The both ends of the upper end of the support frame (1) are respectively provided with a stable notch (101), and the bottom of the stable notch (101) is uniformly provided with a threaded groove, and the both ends of the support frame (1) are respectively provided with two anti-drop holes (102) penetrating.

3. A high efficiency can presser according to claim 1, wherein: The both ends of the two supporting plates (105) are respectively fixedly installed with an ear plate (106), and the bottom of the two ear plates (106) is respectively fixedly installed with a vertically downward anti-drop rod (107).

4. The high-speed can press-tube machine according to claim 1, characterized in that: The both sides of the fixed shell (2) are respectively fixedly installed with a connecting ring (201), and the inner side wall of the connecting ring (201) is uniformly inserted with a penetrating bolt at the lower end, and the both ends of the two connecting rings (201) are respectively fixedly installed with a fixed plate (202), and the bottom of the fixed plate (202) is fixedly installed with a vertically downward stable rod (203).

5. The high-speed can press-tube machine according to claim 1, characterized in that: The sidewall of the bearing plate (3) is fixedly installed with a fixed seat (301), and the fixed seat (301) is provided with a groove, and the four corners of the bearing plate (3) are respectively provided with a penetrating guide hole (302).

6. A high speed can press tube machine according to claim 5, wherein: The groove of the fixed seat (301) is fixedly installed with a hydraulic cylinder (303), and the inner end of the hydraulic cylinder (303) is fixedly installed with a connecting disc (304).

7. A high speed can press tube machine according to claim 6, wherein: The sidewall of the connecting disc (304) is fixedly installed with a pressure pipe mold (305), and the inner end of the pressure pipe mold (305) is provided with an arc-shaped groove, and the sidewall of the pressure pipe mold (305) is fixedly installed with four guide rods (306).