Integrated forging device

Abstract

The utility model discloses an integrated forging device, and belongs to the technical field of machining. The device mainly comprises a conveyor; the forging assembly comprises a mounting frame, the mounting frame is mounted at the top of the conveyor, a first air cylinder is arranged at the top of the mounting frame, and a stamping head is mounted at the output end of the first air cylinder; placing molds are detachably mounted on the supporting plates; and the limiting assembly comprises two sets of supports, two sets of mounting plates are mounted on the supports, second air cylinders are mounted at the tops of the mounting plates, the output ends of the second air cylinders penetrate through the mounting plates, clamping blocks are fixedly arranged at the output ends of the second air cylinders, clamping grooves are formed in the supporting plate, and the size of the clamping grooves is matched with the size of the clamping blocks. According to the integrated forging device, through the arrangement of the limiting assembly, materials can be accurately limited to the machining position, meanwhile, through the arrangement of the first bevel edge and the second bevel edge, the supporting plate can return when deviating, and the practicability of the device is improved.

Description

TECHNICAL FIELD

[0001] The application relates to the technical field of mechanical processing, in particular to an integrated forging device. BACKGROUND

[0002] The integrated forging device is an advanced manufacturing process equipment, which is mainly used for plastic deformation of a metal blank under the action of a forging press by applying pressure, so as to obtain a forging with specific mechanical properties, shapes and sizes.

[0003] For example, the patent with the publication number CN110434617A specifically discloses a multifunctional integrated forging device, which is provided with a support, a forging platform and an upper die seat matched with the forging platform. The multifunctional integrated forging device can not only effectively and quickly realize forging processing, but also can realize drilling and edge cutting operations, and can adjust the position of drilling according to needs, greatly improving the application range and being beneficial to improving the processing efficiency and the processing precision.

[0004] In the above patent, the processing platform realizes integrated forging processing of the workpiece through the forging platform and the upper die seat matched with the forging platform. However, since the device is only provided with a single work station, the workpiece needs to be manually fed and discharged after the forging is completed, and then the forging of the next workpiece can be started. In this process, whether it is waiting for the workpiece to cool down, taking out the finished product, or placing a new workpiece and adjusting the position, a certain amount of time is needed, which not only increases the labor cost of the enterprise, but also may cause the workpiece to be damaged, the equipment to be out of order and other risks due to improper operation or fatigue. Therefore, it is necessary to provide an integrated forging device capable of automatically feeding and discharging to solve the above problems.

[0005] It should be noted that the above information disclosed in the background section of the present application is only used to understand the background technology of the concept of the present application, and therefore, it can contain information which does not constitute prior art. SUMMARY

[0006] Based on the above problems existing in the prior art, the present application aims to provide an integrated forging device which can quickly feed and position the mold.

[0007] The technical solution adopted by this application to solve its technical problem is: an integrated forging device, including a conveyor; a forging assembly, the forging assembly including a mounting frame, the mounting frame being installed on the top of the conveyor, a first cylinder being provided on the top of the mounting frame, the output end of the first cylinder passing through the mounting frame and having a punch head installed on its output end; at least two sets of pallets, the pallets being set on the conveyor, and a mold being detachably installed on the pallets; a limiting assembly, the limiting assembly including two sets of brackets, two sets of mounting plates being installed on the brackets, a second cylinder being installed on the top of the mounting plate, the output end of the second cylinder passing through the mounting plate and having a locking block fixedly provided on its output end, and a locking groove being provided on the pallet, the size of the locking groove being adapted to the size of the locking block.

[0008] Furthermore, the front end of the card block is provided with a first bevel, and the front end of the card slot is provided with a second bevel. The dimensions of the first bevel and the second bevel are matched, and the top of the first bevel and the second bevel are both smooth surfaces.

[0009] Furthermore, two sets of limiting plates are installed on the inner side of the conveyor, and the limiting plates are connected to the inner wall of the conveyor by screws.

[0010] Furthermore, sensors are also installed on the mounting frame, and these sensors are electrically connected to the conveyor.

[0011] Furthermore, fixing bolts are provided between the mounting plate and the bracket.

[0012] The beneficial effects of this application are: the integrated forging device provided by this application, by setting a limiting component, enables the material to be accurately limited at the processing position, and by setting the first inclined side and the second inclined side, the pallet can be corrected when it deviates, thus increasing the practicality of the device.

[0013] In addition to the purposes, features, and advantages described above, this application has other purposes, features, and advantages. A further detailed description of this application will be provided below with reference to the figures. Attached Figure Description

[0014] The accompanying drawings, which form part of this application, are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an undue limitation of this application.

[0015] In the attached diagram:

[0016] Figure 1 This is an overall schematic diagram of an integrated forging device according to this application;

[0017] Figure 2 for Figure 1 Schematic diagram of the middle limit component;

[0018] Figure 3 forFigure 2 Enlarged schematic view at A;

[0019] Figure 4 For Figure 2 Schematic view of the structure of the clamping block;

[0020] In the drawings, various reference numerals refer to various identical or similar elements.

[0021] 1, conveyor; 11, limiting plate; 2, forging assembly; 21, mounting frame; 22, first cylinder; 23, sensor; 24, stamping head; 3, supporting plate; 31, placing die; 32, clamping groove; 4, limiting assembly; 41, bracket; 42, mounting plate; 43, fixing bolt; 44, second cylinder; 45, clamping block; 5, first bevel; 6, second bevel. DETAILED DESCRIPTION

[0022] It should be noted that the embodiments in the present application and the features in the embodiments can be combined with each other without conflict. The technical solutions in the embodiments of the present application will be described in detail below with reference to the drawings and in combination with the embodiments.

[0023] In order for those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be described in detail below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, not all. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should be within the scope of protection of the present application.

[0024] As Figures 1-2 shown, the present application provides an integrated forging device, which comprises a conveyor 1 arranged in a mechanical processing plant for integrated forging processing of mechanical parts to be produced. The conveyor 1 has a feeding end for workers to put materials to be processed, and an outlet end is arranged on the other side of the conveyor 1 for outputting the processed materials to the next process.

[0025] A forging assembly 2 is arranged between the feeding end and the outlet end. The forging assembly 2 comprises a mounting frame 21 fixedly installed on the top of the conveyor 1, and a first cylinder 22 is arranged on the top of the mounting frame 21. The output end of the first cylinder 22 penetrates the mounting frame 21 and is provided with a stamping head 24. The stamping head 24 is used for directly contacting the workpiece and stamping the workpiece into shape.

[0026] The mounting frame 21 is further provided with a sensor 23 electrically connected with the conveyor 1, which is used to identify the position of the workpiece in real time, and stop the conveying of the conveyor 1 when the workpiece reaches below the punching head 24, so as to ensure that the workpiece can be accurately moved below the punching head 24 for processing;

[0027] Meanwhile, a plurality of supporting plates 3 are arranged on the conveyor 1, and a placing die 31 is detachably installed on each supporting plate 3, which is used to hold the workpiece to be processed and is adapted to move to the bottom of the punching head 24 under the driving of the conveyor 1, and the workpiece is punched and formed by cooperation of the first cylinder 22 and the punching head 24 during processing;

[0028] Meanwhile, two limiting plates 11 are arranged on the inner side of the conveyor 1, and the limiting plates 11 are connected with the inner wall of the conveyor 1 through a screw rod, which is used to limit the position of the supporting plate 3 on the conveyor 1, so that the supporting plate 3 always maintains a unified conveying direction and does not deviate during movement, thereby ensuring the stability of the supporting plate 3 during conveying and the accuracy and stability of workpiece processing.

[0029] As shown in Figures 1-4 The bottom of the mounting frame 21 is further provided with a limiting assembly 4, which includes two brackets 41, and two installation plates 42 are slidingly installed on the brackets 41, and a fixing bolt 43 is arranged between the installation plate 42 and the bracket 41, so that the distance between the two installation plates 42 can be freely adjusted, thereby adapting to supporting plates 3 of different sizes;

[0030] The top of the installation plate 42 is fixedly installed with a second cylinder 44, the output end of the second cylinder 44 penetrates through the installation plate 42 and is fixedly provided with a clamping block 45 on the output end, and a clamping groove 32 is arranged on the supporting plate 3, the size of the clamping groove 32 is adapted to the size of the clamping block 45, when the supporting plate 3 reaches the bottom of the punching head 24 under the driving of the conveyor 1, the second cylinder 44 drives the clamping block 45 to move into the clamping groove 32 on the supporting plate 3, so that the supporting plate 3 is clamped and fixed, thereby facilitating subsequent processing.

[0031] Since the supporting plate 3 advances under the driving of the conveyor 1, when the conveyor 1 stops, the supporting plate 3 may move forward a small distance due to inertia, which may cause misalignment between the punching head 24 and the material, thereby affecting the punching effect, therefore, the supporting plate 3 is improved, in particular:

[0032] A first bevel 5 is formed at the front end of the clamping block 45, and a second bevel 6 is formed at the front end of the clamping groove 32. The first bevel 5 and the second bevel 6 are of the same size and are smooth surfaces, so that they can form a good sliding fit when in contact. When the supporting plate 3 is offset from the punch head 24 due to inertia, the first bevel 5 and the second bevel 6 will be in contact. Since the top of the first bevel 5 and the second bevel 6 are smooth surfaces, the supporting plate 3 will be squeezed by the clamping block 45 and move, so that the clamping block 45 gradually slides into the clamping groove 32, thereby limiting the supporting plate 3.

[0033] In summary, the device can accurately position the material at the processing position by setting the limiting component 4, and the supporting plate 3 can be corrected when it is offset by setting the first bevel 5 and the second bevel 6, thereby increasing the practicability of the device.

[0034] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Those skilled in the art can make various modifications and changes to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An integrated forging apparatus, characterized by: The utility model relates to a forging device and a method for the same. The utility model discloses a forging device and a method for the same, which comprises a conveyor (1), a forging assembly (2) comprising a mounting frame (21) mounted on the top of the conveyor (1), the top of the mounting frame (21) being provided with a first cylinder (22) with an output end penetrating through the mounting frame (21) and mounted with a stamping head (24), at least two sets of a supporting plate (3) provided on the conveyor (1), the supporting plate (3) being detachably mounted with a placing die (31), a limiting assembly (4) comprising two sets of a support (41) mounted with two sets of a mounting plate (42), the top of the mounting plate (42) being mounted with a second cylinder (44) with an output end penetrating through the mounting plate (42) and fixedly provided with a clamping block (45) on the output end, the supporting plate (3) being provided with a clamping groove (32) with a size matched with that of the clamping block (45). The front end of the clamping block (45) is provided with a first bevel (5), the front end of the clamping groove (32) is provided with a second bevel (6), the sizes of the first bevel (5) and the second bevel (6) are matched, and the top of the first bevel (5) and the second bevel (6) are smooth surfaces. The inner side of the conveyor (1) is provided with two sets of a limiting plate (11) connected with the inner wall of the conveyor (1) through a screw rod. The mounting frame (21) is further provided with a sensor (23) electrically connected with the conveyor (1).

2. An integrated forging apparatus as claimed in claim 1, wherein: The mounting plate (42) and the support (41) are provided with a fixing bolt (43) therebetween.

3. The one-piece forging apparatus of claim 1, wherein: The utility model discloses a forging device and a method for the same, which comprises a conveyor (1), a forging assembly (2) comprising a mounting frame (21) mounted on the top of the conveyor (1), the top of the mounting frame (21) being provided with a first cylinder (22) with an output end penetrating through the mounting frame (21) and mounted with a stamping head (24), at least two sets of a supporting plate (3) provided on the conveyor (1), the supporting plate (3) being detachably mounted with a placing die (31), a limiting assembly (4) comprising two sets of a support (41) mounted with two sets of a mounting plate (42), the top of the mounting plate (42) being mounted with a second cylinder (44) with an output end penetrating through the mounting plate (42) and fixedly provided with a clamping block (45) on the output end, the supporting plate (3) being provided with a clamping groove (32) with a size matched with that of the clamping block (45).

4. The one-piece forging apparatus of claim 1, wherein: ​ 5. The one-piece forging of claim 1, wherein: ​

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